CN208244480U - A kind of automatic spray film production line of ceramic membrane - Google Patents
A kind of automatic spray film production line of ceramic membrane Download PDFInfo
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- CN208244480U CN208244480U CN201820430802.XU CN201820430802U CN208244480U CN 208244480 U CN208244480 U CN 208244480U CN 201820430802 U CN201820430802 U CN 201820430802U CN 208244480 U CN208244480 U CN 208244480U
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- spray film
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- ceramic membrane
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Abstract
The utility model provides a kind of automatic spray film production line of ceramic membrane, including conveyer mechanism and be arranged on the conveyer mechanism and sequentially arrange the first face spray film unit, clamping-type upending device, the second face spray film unit, wherein, the first face spray film unit, the second face spray film unit include the blowing dust collector, Membrane jetter, baking oven sequentially arranged.The beneficial effects of the utility model are: realizing the automatic spray film production of ceramic membrane, the degree of automation is higher, improves production efficiency, reduces labor intensity.
Description
Technical field
The utility model relates to ceramic membrane more particularly to a kind of automatic spray film production lines of ceramic membrane.
Background technique
Ceramic membrane needs to coat one layer of ceramic slurry in supporting body surface during fabrication, the ceramics after sintering in slurry
Powder is combined closely with supporter, becomes thick 10-200um, aperture is less than the ceramic film of supporter, and specific mode has dipping
Method, spray coating method, silk screen print method etc..Infusion process is to immerse supporter in ceramic slurry, utilizes the capillary of supporter itself
Ceramic powder in slurry is adsorbed on surface deposition by adsorption capacity, film layer can be formed after being soaked for a period of time, taking-up is dried
Sintering.Silk screen print method need prepare have levelability slurry, to the viscosity of slurry, surface tension and the solvent used etc. have compared with
High requirement, slurry are put on silk screen, are transferred to slurry in supporting body surface by the eyelet of silk screen by certain pressure,
Form film layer.Spray coating method is that slurry atomization is sprayed with Membrane jetter, and natural sediment forms film layer in supporting body surface.
Compared to other modes, the thicknesses of layers of spray coating method preparation is uniform, convenient for preparing smooth continuous ceramic membrane.But it sprays
It when coating produces, needs that manually supporter is put into Membrane jetter, film can only be sprayed to the one side of flat support body every time, taken out dry
The spray film for carrying out another side is just turned after dry, and needs to carry out supporter cleaning, drying before spraying film, frequent operation,
It is related to the handling work largely to consume one's strength, time-consuming consumption is artificial, and for producing 1000 ceramic membranes daily, worker's need 2 are small
When prepare slurry, a worker needs move in supporter in supersonic wave cleaning machine in 3 hours and cleans and move out, and dries into drying shed
It needs 1 hour, needs a worker that supporter is put into Membrane jetter later and spray film, once spray 5 films with 1 minute, 1000 need 3.5
Hour, drying needs 0.5 hour, totally 4 hours, then spray another side also and need 4 hours, entire to spray film production and to use two workers 14 small
When workload, production efficiency is lower, and labor intensity is higher.
Utility model content
In order to solve the problems in the prior art, the utility model provides a kind of automatic spray film production of ceramic membrane
Line.
The utility model provides a kind of automatic spray film production line of ceramic membrane, including conveyer mechanism and setting
The first face spray film unit, clamping-type upending device, the second face spray film list on the conveyer mechanism and sequentially arranged
Member, wherein first face spray film unit, the second face spray film unit include the blowing dust collector sequentially arranged,
Membrane jetter, baking oven.
The automatic spray film production line further includes control unit as a further improvement of the utility model, the control
Unit is electrically connected with the conveyer mechanism, the first face spray film unit, clamping-type upending device, the second face spray film unit respectively.
The Membrane jetter includes agitating ball mill, high-speed mixer, fluid reservoir as a further improvement of the utility model,
And atomizer, the delivery outlet of the agitating ball mill are connect with the input port of the high-speed mixer, the high-speed mixer
Delivery outlet connect with the input port of the fluid reservoir, the delivery outlet of the fluid reservoir is connect with the atomizer.
The delivery outlet of the agitating ball mill passes through suction pump and the high speed as a further improvement of the utility model,
The input port of blender connects, and the delivery outlet of the high-speed mixer is connect by suction pump with the input port of the fluid reservoir.
The Membrane jetter further includes infrared inductor as a further improvement of the utility model, the infrared inductor
The surface of the conveyer mechanism is set.
At least two, the atomizer as a further improvement of the utility model,.
As a further improvement of the utility model, the conveyer mechanism include high temperature resistant stainless steel conveyer belt and with institute
The conveyor drive arrangement of high temperature resistant stainless steel transmission band connection is stated, the surface of the high temperature resistant stainless steel conveyer belt is equipped at least
Two strip of paper used for sealings, the strip of paper used for sealing are evenly arranged along the length direction interval of the high temperature resistant stainless steel conveyer belt.
The clamping-type upending device includes decelerating motor, first gear, second as a further improvement of the utility model,
The clamping device and lifting cylinder of gear, clamp standoff body, the decelerating motor are connect with the first gear, first tooth
Wheel is meshed with the second gear, and the second gear is connect with the clamping device, the lifting cylinder and described second
Gear connection.
The beneficial effects of the utility model are: through the above scheme, the automatic spray film production of ceramic membrane is realized, from
Dynamicization degree is higher, improves production efficiency, reduces labor intensity.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of the automatic spray film production line of ceramic membrane of the utility model.
Fig. 2 is a kind of schematic diagram of the clamping-type upending device of the automatic spray film production line of ceramic membrane of the utility model.
Fig. 3 is a kind of schematic diagram of the blowing dust collector of the automatic spray film production line of ceramic membrane of the utility model.
Fig. 4 is a kind of schematic diagram of the Membrane jetter of the automatic spray film production line of ceramic membrane of the utility model.
Specific embodiment
The utility model is described in further detail for explanation and specific embodiment with reference to the accompanying drawing.
As shown in Figures 1 to 4, the automatic spray film production line of a kind of ceramic membrane, including conveyer mechanism and setting
The first face spray film unit, clamping-type upending device 10, the second face spray film on the conveyer mechanism and sequentially arranged
Unit, wherein the first face spray film unit, the second face spray film unit include the air blowing dedusting dress sequentially arranged
It sets, Membrane jetter 8, baking oven 9.
As shown in Figures 1 to 4, the automatic spray film production line further includes control unit, described control unit respectively with institute
State conveyer mechanism, the first face spray film unit, clamping-type upending device 10, the second face spray film unit electrical connection, described control unit
Preferably control cabinet 16.
As shown in Figures 1 to 4, the Membrane jetter 8 includes agitating ball mill 11, high-speed mixer 13, fluid reservoir 14 and mist
Change nozzle 7, the delivery outlet of the agitating ball mill 11 is connect with the input port of the high-speed mixer 13, the high-speed mixer
13 delivery outlet is connect with the input port of the fluid reservoir 14, and the delivery outlet of the fluid reservoir 14 is connect with the atomizer 7,
Agitating ball mill 11, high-speed mixer 13, fluid reservoir 14 form stock mixing system, and all devices are by the same control in addition to stock mixing system
Cabinet 16 processed operates, and stock mixing system has independent control cabinet.It can be realized the mechanization behaviour of with slurry, cleaning, spray film, dry Four processes
Make.
As shown in Figures 1 to 4, the delivery outlet of the agitating ball mill 11 passes through suction pump 12 and the high-speed mixer 13
Input port connection, the delivery outlet of the high-speed mixer connect by suction pump 12 with the input port of the fluid reservoir 14.
As shown in Figures 1 to 4, the Membrane jetter 8 further includes infrared inductor 6, and the infrared inductor 6 is arranged described
The surface of conveyer mechanism.
As shown in Figures 1 to 4, at least two, the atomizer 7.
As shown in Figures 1 to 4, the conveyer mechanism is mainly made of decelerating motor, conveyer belt 1；1 material of conveyer belt is
High temperature resistant stainless steel is resistant to 200 degree or less high temperature, and take has a parting bead 2 that can prevent supporter 3 from contacting with each other every 15cm,
15 meters of 1 overall length of conveyer belt, 0.4 meter wide, movement speed 15cm/s；Decelerating motor is controlled by control cabinet 16 and is operated.
As shown in Figures 1 to 4, the clamping-type upending device 10 includes decelerating motor 20, first gear 19, second gear
18, the clamping device 21 and lifting cylinder 17 of clamp standoff body 3, the decelerating motor 20 are connect with the first gear 19, institute
It states first gear 19 to be meshed with the second gear 18, the second gear 18 is connect with the clamping device 21, the liter
Sending down abnormally ascending cylinder 17 is connect with the second gear 18.
As shown in Figures 1 to 4, the blowing dust collector is mainly by air compressor machine, air pressure gun 4, infrared inductor 6, dust hood 5
Composition；Control cabinet 16 issues signal after infrared inductor 6 finds supporter 3, and air pressure gun 4 blows out high-speed flow and cleans 3 table of supporter
Face impurity, surface impurity are discharged after being blown afloat by dust hood 5；Conveyer mechanism does not stop operating when cleaning, before supporter 3
End, which enters immediately below air pressure gun 4, to be walked out immediately below air pressure gun 4 to 3 rear end of supporter as a Clean after every.
As shown in Figures 1 to 4, the baking oven 9 is drying device, is a length of 5 meters of tunnel oven, heat form is resistance
Silk heating, drying temperature are 100-150 degree, and residence time of the supporter 3 in baking oven 9 reaches 30min, it is ensured that drying support
3 surface size film layer of body, baking oven 9 have two sets.
As shown in Fig. 1, a kind of automatic spray film production line of ceramic membrane provided by the utility model, first by worker
It is put into after raw material weighing is got well in agitating ball mill 11, by after the completion of setting time 1h and revolving speed 60r/min ball milling and bottom end
The suction pump 12 of mouth connection automatically turns on, and slurry is pumped into high-speed mixer 13 in setting time 5min, then be added by worker
Other raw materials, manually opened high-speed mixer 13 are stirred by setting time 0.5h and revolving speed 600r/min, after the completion and bottom end
The suction pump 12 of mouth connection, which is opened, to be pumped into slurry in the fluid reservoir 14 of Membrane jetter 8, this process time-consuming 1.6h.Conveyer belt is preferably
Conveyer belt 1, the every 15cm strip of paper used for sealing 2 in 1 surface of conveyer belt separate, prevent from being in contact between supporter 3, and worker is by 3 hand of supporter
Dynamic to be put on conveyer belt 1, the speed of service of conveyer belt 1 is 15cm/s, and supporter 3 reaches automatic air blowing dedusting behind 4 position of air pressure gun,
Supporter 3 enters Membrane jetter 8 after cleaning, infrared inductor 6 detects that a piece of supporter 3 is then counted as one, four supporters 3 into
Control cabinet 16 issues signal after entering Membrane jetter 8, and conveyer belt 1 is out of service, and Membrane jetter 8 starts to spray film, and the control of spray film time is 8s,
Conveyer belt 1 opens drive supporter 3 into baking oven 9 after the completion of spraying film, and drying temperature is 150 degree, reaches folder after coming out from baking oven 9
Turnover device 10 is held, after infrared inductor 6 detects that a piece of supporter 3 enters clamping overturning structure 10, control cabinet 16 issues letter
Number, conveyer belt 1 stops operating, and decelerating motor 20 starts, and supporter 3 is risen 10cm high by cylinder 17, and decelerating motor 20 will not spray
Upward, conveyer belt 1 starts turning after completing rotary movement, and the parting bead 2 on conveyer belt 1 is by supporter 3 from folder for the one side overturning of film
It holds in overturning structure 10 and releases, this process time-consuming 6s after overturning, will start cleaning-spray film-drying of another side, finally by work
People, which picks up, to be stacked.
As shown in Fig. 2, supporter 3 enters clamping overturning structure 10 under the promotion of strip of paper used for sealing 2, infrared inductor 6 issues letter
Number, conveyer belt 1 is out of service, 21 clamping brace body 3 of clamping device, after supporter 3 is promoted 10cm height by cylinder 17, the second tooth
Wheel 18 be engaged with first gear 19, and decelerating motor 20 rotates 180 DEG C for the overturning of supporter 3 to another face-up, so with moving gear
Exhaust hood 17 is fallen, and conveyer belt 1 resumes operation, and supporter 3 walks out clamping overturning structure 10 under the promotion of strip of paper used for sealing 2.
As shown in figure 3, infrared inductor 6 issues signal after supporter 3 enters 4 range of air pressure gun, high-speed flow is blown out, is blown
The impurity risen has the discharge of dust hood 5.
As shown in figure 4,8 band of Membrane jetter, 8 atomizers 7, infrared inductor 6, leftover slurry collecting tank, fluid reservoir
14；Infrared inductor 6 detects that four supporters 3 enter rear control cabinet 16 and issue signal, and conveyer belt 1 stops operating, starts to spray
Film can adjust thicknesses of layers by setting spray film time and spouting velocity, spray film time 5-10s, leftover slurry collecting tank band
There is a water level sensor, opens suction pump after monitoring the spillage slurry of receiving certain capacity, slurry is sent back to Membrane jetter 8
Fluid reservoir 13；It is separated by the distance that can place 40 films between two Membrane jetters 8, to realize synchronous counting, totally eight atomization sprays
Mouth 7 sprays four supporters 3, guarantees that slurry is evenly distributed, thicknesses of layers is consistent.
A kind of automatic spray film production line of ceramic membrane provided by the utility model can be realized with slurry, cleaning, spray
The mechanized operation of film, dry Four processes, the degree of automation save a large amount of handling work, work can be greatly reduced up to 80%
People's labor intensity mitigates the manual labor of worker, greatly improves production efficiency.
Compared with tradition manually sprays film, this production line largely uses automation equipment, with a coherent conveyer belt
Ceramic membrane is transported, other equipment are laid with along the line in order, and whole production line only needs 2 workers, and a worker spends 0.5 hour
Weigh raw material and be put into after agitating ball mill 11,1 hour this manually front end supporter 3 one by one be placed on conveying
On band 1, another worker removes in 1 end of the conveyer belt good supporter 3 that will spray film to be stacked neat, and the every 6s of production line just has a piece of
Ceramic membrane is offline, and by the Production rate of 1000 ceramic membranes, from being put into, first supporter 3 is a piece of to the end to complete only needs
2.5 hours, 2 workers are needed in total 4 hours, and eliminate a large amount of handling work, improve production efficiency.
A kind of automatic spray film production line of ceramic membrane provided by the utility model, it is advantageous that:
1, which will enter the step of water carries out ultrasonic cleaning before the spray film of supporter 3, is reduced to high-speed flow clean the surface impurity.
2 process simplifications with slurry, cumbersome draw operation is abandoned after slurry ball milling, directly automatically controls slurry by system
Transfer.
3 whole process are completed on one wire, high degree of automation, are saved a large amount of handling work, are mitigated worker's
Manual labor makes production efficiency greatly improve 3.5 times.
It, cannot the above content is specific preferred embodiment further detailed description of the utility model is combined
Assert that the specific implementation of the utility model is only limited to these instructions.For the ordinary skill of the utility model technical field
For personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, should all regard
To belong to the protection scope of the utility model.
Claims (8)
1. a kind of automatic spray film production line of ceramic membrane, it is characterised in that: including conveyer mechanism and be arranged described
The first face spray film unit, clamping-type upending device, the second face spray film unit on conveyer mechanism and sequentially arranged,
In, the first face spray film unit, the second face spray film unit include the blowing dust collector sequentially arranged, spray film
Machine, baking oven.
2. the automatic spray film production line of ceramic membrane according to claim 1, it is characterised in that: the automatic spray film is raw
Producing line further includes control unit, and described control unit is filled with the conveyer mechanism, the first face spray film unit, clamping overturning respectively
It sets, the second face spray film unit electrical connection.
3. the automatic spray film production line of ceramic membrane according to claim 1, it is characterised in that: the Membrane jetter includes
Agitating ball mill, high-speed mixer, fluid reservoir and atomizer, the delivery outlet of the agitating ball mill and the high-speed mixer
Input port connection, the delivery outlet of the high-speed mixer connect with the input port of the fluid reservoir, the output of the fluid reservoir
Mouth is connect with the atomizer.
4. the automatic spray film production line of ceramic membrane according to claim 3, it is characterised in that: the agitating ball mill
Delivery outlet connect with the input port of the high-speed mixer by suction pump, the delivery outlet of the high-speed mixer passes through suction
Pump is connect with the input port of the fluid reservoir.
5. the automatic spray film production line of ceramic membrane according to claim 3, it is characterised in that: the Membrane jetter also wraps
Infrared inductor is included, the surface of the conveyer mechanism is arranged in the infrared inductor.
6. the automatic spray film production line of ceramic membrane according to claim 3, it is characterised in that: the atomizer is extremely
Rare two.
7. the automatic spray film production line of ceramic membrane according to claim 1, it is characterised in that: the conveyer mechanism
Conveyor drive arrangement including high temperature resistant stainless steel conveyer belt and with high temperature resistant stainless steel transmission band connection, the resistance to height
The surface of warm stainless steel conveyor belt is equipped at least two strip of paper used for sealings, and the strip of paper used for sealing is along the length side of the high temperature resistant stainless steel conveyer belt
It is evenly arranged to interval.
8. the automatic spray film production line of ceramic membrane according to claim 1, it is characterised in that: the clamping overturning dress
Set including decelerating motor, first gear, second gear, clamp standoff body clamping device and lifting cylinder, the decelerating motor
It is connect with the first gear, the first gear is meshed with the second gear, and the second gear and the clamping fill
Connection is set, the lifting cylinder is connect with the second gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820430802.XU CN208244480U (en) | 2018-03-28 | 2018-03-28 | A kind of automatic spray film production line of ceramic membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820430802.XU CN208244480U (en) | 2018-03-28 | 2018-03-28 | A kind of automatic spray film production line of ceramic membrane |
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| CN208244480U true CN208244480U (en) | 2018-12-18 |
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ID=64638662
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273396A (en) * | 2018-03-28 | 2018-07-13 | 深圳中清环境科技有限公司 | A kind of automatic spray film production line and method of ceramic membrane |
| CN111499407A (en) * | 2020-05-11 | 2020-08-07 | 浙江中诚环境研究院有限公司 | Coating process and coating device for flat-plate type ceramic separation membrane |
| CN113247617A (en) * | 2021-06-18 | 2021-08-13 | 新乡职业技术学院 | A multi-angle conveyor for machine production |
-
2018
- 2018-03-28 CN CN201820430802.XU patent/CN208244480U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273396A (en) * | 2018-03-28 | 2018-07-13 | 深圳中清环境科技有限公司 | A kind of automatic spray film production line and method of ceramic membrane |
| CN111499407A (en) * | 2020-05-11 | 2020-08-07 | 浙江中诚环境研究院有限公司 | Coating process and coating device for flat-plate type ceramic separation membrane |
| CN113247617A (en) * | 2021-06-18 | 2021-08-13 | 新乡职业技术学院 | A multi-angle conveyor for machine production |
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