CN208234640U - A kind of device improving sewage stripping tower bottom reuse purified water water quality - Google Patents
A kind of device improving sewage stripping tower bottom reuse purified water water quality Download PDFInfo
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Abstract
本实用新型公开了一种改善酸性水汽提塔底回用净化水水质的装置。回用净化水输入管路到预过滤器的入口,预过滤器下层出口连通一级反渗透装置入口,一级反渗透装置出口连通到二级反渗透装置入口和回用净化水输入管路,二级反渗透装置的出口连通到三级反渗透装置入口和一级反渗透装置入口,三级反渗透装置的上层出口排出三级浓缩液,三级反渗透装置的下层出口经三级净化水泵连接到二级反渗透装置入口。本实用新型通过分流少量回用净化水进入多级反渗透或电渗析装置改善回用净化水水质,只产生极少量的浓缩废水,大大降低其中的Cl‑和Fe2+浓度,确保回用净化水水质的稳定达标,适用于石油化工和煤化工等领域污水汽提装置的塔底回用净化水。
The utility model discloses a device for improving the water quality of reused purified water at the bottom of an acidic water stripping tower. Reuse the purified water input pipeline to the inlet of the pre-filter, the outlet of the lower layer of the pre-filter is connected to the inlet of the first-stage reverse osmosis device, and the outlet of the first-stage reverse osmosis device is connected to the inlet of the second-stage reverse osmosis device and the input pipeline of the reused purified water, The outlet of the secondary reverse osmosis device is connected to the inlet of the third-stage reverse osmosis device and the inlet of the first-stage reverse osmosis device, the upper outlet of the third-stage reverse osmosis device discharges the third-stage concentrated liquid, and the lower outlet of the third-stage reverse osmosis device passes through the third-stage purification water pump Connect to secondary reverse osmosis unit inlet. The utility model improves the water quality of the reused purified water by shunting a small amount of reused purified water into a multi-stage reverse osmosis or electrodialysis device, only produces a very small amount of concentrated wastewater, greatly reduces the concentration of Cl- and Fe 2+ in it, and ensures reused purification The water quality is stable and up to standard, and it is suitable for reuse of purified water at the bottom of the sewage stripping device in the petrochemical and coal chemical industries.
Description
技术领域technical field
本实用新型涉及石油化工、煤化工等领域中的酸性水汽提净化水回用工艺,具体是涉及了一种改善酸性汽提塔底回用净化水水质的装置。The utility model relates to an acidic water stripping purification water reuse process in the fields of petrochemical industry, coal chemical industry, etc., in particular to a device for improving the water quality of acidic stripping tower bottom reuse purified water.
背景技术Background technique
酸性水汽提装置是能源与化工工业中含硫、含氮废水的重要加工处理装置,经过处理后的酸水污染物含量达标后才可以排出。目前,我国酸性水汽提装置的工艺主要有三种,即单塔低压全吹出汽提、单塔加压侧线汽提和双塔加压汽提等。其中单塔工艺在汽提塔底部分分离获得符合排放或回用达标的净化水,双塔工艺则在氨汽提塔底部得到净化水。Acidic water stripping device is an important processing device for sulfur-containing and nitrogen-containing wastewater in the energy and chemical industry. The treated acid water pollutant content can only be discharged after reaching the standard. At present, there are three main processes for sour water stripping devices in my country, namely, single-tower low-pressure full-blown stripping, single-tower pressurized sideline stripping, and double-tower pressurized stripping. Among them, the single-tower process separates at the bottom of the stripper to obtain purified water that meets the discharge or reuse standards, and the double-tower process obtains purified water at the bottom of the ammonia stripper.
近年来,随着我国高硫、高氮、高酸和含氯等低价劣质原油的加工比例逐年增加,导致石化工业酸性水排放装置中NH3、H2S和CO2等腐蚀性介质浓度上升,而且其它腐蚀性介质,例如Cl-和CN-浓度也在不断升高。酸性水在经过汽提塔汽提后,部分微量杂质,例如Cl-和Fe2+等无法全部汽提至塔顶,特别是在单塔加压侧线汽提工艺中,塔顶温度较低(40~50℃),Cl-几乎无法汽提至塔顶,导致酸性水中的Cl-大部分存在于塔底净化水中,造成严重的腐蚀问题。In recent years, as the processing proportion of low-priced low-quality crude oil such as high sulfur, high nitrogen, high acid and chlorine in China has increased year by year, the concentration of corrosive media such as NH 3 , H 2 S and CO 2 in acid water discharge devices in the petrochemical industry has increased year by year. Rising, and other corrosive media, such as Cl - and CN - concentrations are also rising. After the acidic water is stripped through the stripping tower, some trace impurities, such as Cl- and Fe 2+ , etc. cannot be completely stripped to the top of the tower, especially in the single tower pressurized side stripping process, the temperature of the top of the tower is relatively low ( 40~50℃), Cl - can hardly be stripped to the top of the tower, resulting in most of the Cl - in the acidic water existing in the purified water at the bottom of the tower, causing serious corrosion problems.
当前,随着环保政策的日益严格,对企业水资源的利用率提出了更高的要求,酸性水汽提装置塔底净化水回用已成为石化企业节能、减排、降耗的重要手段之一。因此,设计和执行合理的回用净化水工艺较为迫切。通常,使用回用净化水的设备一般是以除氧水的标准进行设计、制造和运行维护。相对于除氧水水质,塔底净化水中的杂质含量较高,净化水回用还会导致Cl-和Fe2+等杂质在净化水中的不断循环累积,使水质逐步恶化,显著加剧了石化工业中压力容器和压力管道的流动腐蚀速率,进而造成腐蚀性的泄漏、穿孔、爆管,引发非计划停工事故,经济损失惨重。因此,石化工业中迫切需要一种改善酸性水汽提塔底回用净化水水质的装置,提高酸性水汽提装置在变工况环境下的运行适应性,保障石化设备的长周期安全稳定运行。At present, with the increasingly stringent environmental protection policies, higher requirements are put forward for the utilization rate of water resources in enterprises. The reuse of purified water at the bottom of the sour water stripping unit has become one of the important means for petrochemical enterprises to save energy, reduce emissions and reduce consumption. . Therefore, it is urgent to design and implement a reasonable process for reuse and purification of water. Generally, equipment that uses reused purified water is generally designed, manufactured, and operated and maintained according to the standard of deaerated water. Compared with the water quality of deoxygenated water, the content of impurities in the purified water at the bottom of the tower is higher, and the reuse of purified water will also lead to the continuous accumulation of impurities such as Cl - and Fe 2+ in the purified water, which will gradually deteriorate the water quality and significantly intensify the pollution of the petrochemical industry. The flow corrosion rate of medium pressure vessels and pressure pipelines will cause corrosive leakage, perforation, pipe burst, unplanned shutdown accidents, and heavy economic losses. Therefore, there is an urgent need in the petrochemical industry for a device to improve the quality of purified water reused at the bottom of the sour water stripping tower, to improve the operation adaptability of the sour water stripper under variable working conditions, and to ensure the long-term safe and stable operation of petrochemical equipment.
实用新型内容Utility model content
本实用新型针对现有酸性水汽提工艺存在的回用水腐蚀性强的突出问题,提出一种改善酸性水汽提塔底回用净化水水质的装置,在降低水资源消耗的前提下有效控制回用净化水中腐蚀性杂质的含量,减少回用净化水的流动腐蚀特性,从而提高回用净化水的利用效率,延长设备使用寿命,避免因回用水腐蚀性介质浓度高引发流动腐蚀失效问题。The utility model aims at the prominent problem of strong corrosion of reused water existing in the existing acidic water stripping process, and proposes a device for improving the quality of reused purified water at the bottom of the acidic water stripping tower, and effectively controls the reuse under the premise of reducing the consumption of water resources The content of corrosive impurities in the purified water reduces the flow corrosion characteristics of the reused purified water, thereby improving the utilization efficiency of the reused purified water, prolonging the service life of the equipment, and avoiding the flow corrosion failure caused by the high concentration of corrosive media in the reused water.
本实用新型的目的通过以下装置实现:The purpose of this utility model is realized by the following devices:
一、第一种改善酸性水汽提塔底回用净化水水质的装置1. The first device to improve the quality of purified water reused at the bottom of the acidic water stripping tower
装置包括预过滤器、一级反渗透装置、一级净化水泵、二级反渗透装置、二级净化水泵、三级反渗透装置和三级净化水泵;回用净化水经管道连接到预过滤器的入口,预过滤器上层出口经管路排出上层悬浮液,预过滤器下层出口经管路连通到一级反渗透装置的入口,一级反渗透装置上层出口经管路连通到二级反渗透装置的入口,一级反渗透装置下层出口经一级净化水泵连接到回用净化水的输入管路,二级反渗透装置的上层出口经管路连通到三级反渗透装置的入口管道,二级反渗透装置的下层出口经二级净化水泵连接到一级反渗透装置的入口,三级反渗透装置的上层出口经管路排出三级浓缩液,三级反渗透装置的下层出口经三级净化水泵连接到二级反渗透装置的入口管道。The device includes a pre-filter, a first-stage reverse osmosis device, a first-stage purified water pump, a second-stage reverse osmosis device, a second-stage purified water pump, a third-stage reverse osmosis device, and a third-stage purified water pump; the recycled purified water is connected to the pre-filter through a pipeline The inlet of the upper layer of the pre-filter is discharged from the upper layer of the suspension through the pipeline, the outlet of the lower layer of the pre-filter is connected to the inlet of the first-level reverse osmosis device through the pipeline, and the upper layer outlet of the first-level reverse osmosis device is connected to the inlet of the second-level reverse osmosis device through the pipeline The outlet of the lower layer of the first-stage reverse osmosis device is connected to the input pipeline of reused purified water through the first-stage purified water pump, the upper outlet of the second-stage reverse osmosis device is connected to the inlet pipe of the third-stage reverse osmosis device through the pipeline, and the second-stage reverse osmosis device The lower outlet of the third-stage reverse osmosis device is connected to the inlet of the first-stage reverse osmosis device through the second-stage purified water pump, the upper-layer outlet of the third-stage reverse osmosis device is discharged from the third-stage concentrate through the pipeline, and the lower outlet of the third-stage reverse osmosis device is connected to the second-stage reverse osmosis device through the third-stage purified water pump. The inlet pipe of the reverse osmosis unit.
来自酸性水汽提塔底并换热后的回用净化水分流一部分进入预过滤器除去上层悬浮物,另一部分回用净化水和一级反渗透装置输出的一级净化水混合后形成未处理回用净化水与一级净化水的混合水排出;经预过滤器处理后获得预过滤水并进入具有反渗透膜的多级分离装置:经过一级反渗透装置分离得到一级净化水和一级浓缩液,一级净化水经一级净化水泵加压后与另一部分未进入预过滤器的回用净化水混合后形成未处理回用净化水与一级净化水的混合水后排出;一级浓缩液进入二级反渗透装置,经二级反渗透装置分离得到二级净化水和二级浓缩液,二级净化水经二级净化水泵加压后回到一级反渗透装置的输入端与预过滤水混合形成预过滤水与二级净化水的混合水;二级浓缩液进入三级反渗透装置,经三级反渗透装置分离得到三级净化水和三级浓缩液,三级净化水经三级净化水泵加压后回到二级反渗透装置的输入端与一级浓缩液混合形成三级净化水与一级浓缩液混合物,三级浓缩液排出装置进行后续处理。Part of the reused purified water from the bottom of the acidic water stripping tower and after heat exchange enters the pre-filter to remove the suspended solids in the upper layer, and the other part of the reused purified water is mixed with the primary purified water output from the primary reverse osmosis device to form untreated recycled water. The mixed water of purified water and primary purified water is discharged; pre-filtered water is obtained after pre-filter treatment and enters a multi-stage separation device with reverse osmosis membrane: primary purified water and primary Concentrate, first-level purified water is pressurized by the first-level purified water pump and mixed with another part of recycled purified water that has not entered the pre-filter to form a mixed water of untreated reused purified water and first-level purified water, and then discharged; The concentrated liquid enters the secondary reverse osmosis device, and is separated by the secondary reverse osmosis device to obtain the secondary purified water and the secondary concentrated liquid. The secondary purified water is pressurized by the secondary purified water pump and returns to the input end of the primary reverse osmosis device. The pre-filtered water is mixed to form the mixed water of the pre-filtered water and the secondary purified water; the secondary concentrated liquid enters the tertiary reverse osmosis device, and is separated by the tertiary reverse osmosis device to obtain the tertiary purified water and the tertiary concentrated liquid, and the tertiary purified water After being pressurized by the tertiary purified water pump, it returns to the input end of the secondary reverse osmosis device and mixes with the primary concentrated liquid to form a mixture of the tertiary purified water and the primary concentrated liquid, and the tertiary concentrated liquid is discharged from the device for subsequent treatment.
所述的上层悬浮物包括悬浮颗粒和油等。The suspended matter in the upper layer includes suspended particles, oil and the like.
二、第二种改善酸性水汽提塔底回用净化水水质的装置2. The second device for improving the quality of purified water reused at the bottom of the acidic water stripping tower
装置包括预过滤器、一级电渗析装置、一级净化水泵、二级电渗析装置、二级净化水泵、三级电渗析装置和三级净化水泵;回用净化水经管道连接到预过滤器的入口,预过滤器上层出口经管路排出上层悬浮液,预过滤器下层出口经管路连通到一级电渗析装置的入口,一级电渗析装置上层出口经管路连通到二级电渗析装置的入口,一级电渗析装置下层出口经一级净化水泵连接到回用净化水的输入管路,二级电渗析装置的上层出口经管路连通到三级电渗析装置的入口管道,二级电渗析装置的下层出口经二级净化水泵连接到一级电渗析装置的入口,三级电渗析装置的上层出口经管路排出三级浓缩液,三级电渗析装置的下层出口经三级净化水泵连接到二级电渗析装置的入口管道。The device includes a pre-filter, a first-stage electrodialysis unit, a first-stage purified water pump, a second-stage electrodialysis unit, a second-stage purified water pump, a third-stage electrodialysis unit and a third-stage purified water pump; the recycled purified water is connected to the pre-filter through a pipeline The inlet of the upper layer of the pre-filter is discharged from the upper layer of the suspension through the pipeline, the outlet of the lower layer of the pre-filter is connected to the inlet of the first-level electrodialysis device through the pipeline, and the upper layer outlet of the first-level electrodialysis device is connected to the inlet of the second-level electrodialysis device through the pipeline The outlet of the lower layer of the first-stage electrodialysis device is connected to the input pipeline of reused purified water through the first-stage purified water pump; The outlet of the lower layer of the third-stage electrodialysis device is connected to the inlet of the first-stage electrodialysis device through the secondary purification water pump, the upper outlet of the third-stage electrodialysis device is discharged from the third-stage concentrate through the pipeline, and the lower outlet of the third-stage electrodialysis device is connected to the second-stage electrodialysis device through the third-stage purification water pump. The inlet pipe of the electrodialysis unit.
来自酸性水汽提塔底并换热后的回用净化水分流一部分进入预过滤器除去上层悬浮物,另一部分回用净化水和一级电渗析装置输出的一级净化水混合后形成未处理回用净化水与一级净化水的混合水;经预过滤器处理后获得预过滤水并进入具有电渗析离子交换膜的多级分离装置:经过一级电渗析装置分离得到一级净化水和一级浓缩液,一级净化水经一级净化水泵加压后和另一部分未进入预过滤器的回用净化水混合后形成未处理回用净化水与一级净化水的混合水后排出;一级浓缩液进入二级电渗析装置,经二级电渗析装置分离得到二级净化水和二级浓缩液,二级净化水经二级净化水泵加压后回到一级电渗析装置的输入端与预过滤水混合形成预过滤水与二级净化水的混合水,二级浓缩液进入三级电渗析装置,经三级电渗析装置分离得到三级净化水和三级浓缩液,三级净化水经三级净化水泵加压后回到二级电渗析装置的输入端与一级浓缩液混合形成三级净化水与一级浓缩液混合物,三级浓缩液排出装置进行后续处理。Part of the reused purified water from the bottom of the acidic water stripping tower and after heat exchange enters the pre-filter to remove the suspended solids in the upper layer, and the other part of the reused purified water is mixed with the primary purified water output from the primary electrodialysis device to form untreated recycled water. The mixed water of purified water and primary purified water is used; pre-filtered water is obtained after pre-filter treatment and enters a multi-stage separation device with electrodialysis ion exchange membrane: the primary purified water and primary purified water are separated by a primary electrodialysis device First-level concentrated liquid, the first-level purified water is pressurized by the first-level purified water pump and mixed with another part of the reused purified water that has not entered the pre-filter to form a mixed water of untreated reused purified water and the first-level purified water, and then discharged; The first-level concentrated liquid enters the second-level electrodialysis device, and is separated by the second-level electrodialysis device to obtain the second-level purified water and the second-level concentrated solution. The second-level purified water is pressurized by the second-level purified water pump and returns to the input end of the first-level electrodialysis device. Mixed with pre-filtered water to form the mixed water of pre-filtered water and secondary purified water, the secondary concentrated solution enters the tertiary electrodialysis device, and is separated by the tertiary electrodialysis device to obtain the tertiary purified water and the tertiary concentrated solution, and the tertiary purification After the water is pressurized by the three-stage purified water pump, it returns to the input end of the second-stage electrodialysis device and mixes with the first-stage concentrated solution to form a mixture of the third-stage purified water and the first-stage concentrated solution, and the third-stage concentrated solution is discharged from the device for subsequent treatment.
所述的上层悬浮物包括悬浮颗粒和油等。The suspended matter in the upper layer includes suspended particles, oil and the like.
本实用新型预过滤装置可根据实际情况选取活性炭、微滤膜或超滤膜等过滤装置。The pre-filter device of the utility model can select filter devices such as activated carbon, microfiltration membrane or ultrafiltration membrane according to actual conditions.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型通过分流少量回用净化水进入多级反渗透或电渗析装置改善酸性水汽提塔底回用净化水水质,只产生极少量(<0.05%wt)的浓缩废水,同时处理的回用净化水Cl-和Fe2+浓度分别降低70%和60%以上,一级回用净化水和未处理净化水混合后的回用净化水Cl-和Fe2+浓度分别降低4%和3%以上,可确保回用净化水水质的稳定达标。The utility model improves the water quality of the reuse purified water at the bottom of the acidic water stripping tower by shunting a small amount of recycled purified water into a multi-stage reverse osmosis or electrodialysis device, and only produces a very small amount (<0.05%wt) of concentrated waste water, which is reused at the same time Purified water Cl - and Fe 2+ concentrations were reduced by more than 70% and 60% respectively, and reused purified water mixed with untreated purified water had Cl - and Fe 2+ concentrations reduced by 4% and 3% respectively The above can ensure the stable compliance of the water quality of reused purified water.
本实用新型可适用于石油化工和煤化工等领域污水汽提装置(尤其是单塔加压侧线汽提装置)的塔底回用净化水,工艺简单实用,设备投资费用较少,装置配制灵活多变,无需改动污水汽提装置。The utility model can be applied to reuse purified water at the bottom of a sewage stripping device (especially a single-tower pressurized side line stripping device) in the fields of petrochemical industry and coal chemical industry. The process is simple and practical, the equipment investment cost is small, and the device configuration is flexible Changeable, no need to change the sewage stripping device.
附图说明Description of drawings
图1为采用三级反渗透工艺的回用净化水水质改善工艺装置图。Figure 1 is a diagram of the water quality improvement process device for reused purified water using a three-stage reverse osmosis process.
图1中:1-回用净化水,2-预过滤器,3-上层悬浮物,4-预过滤水,5-预过滤水与二级净化水的混合水,6-一级反渗透装置,7-一级浓缩液,8-一级净化水,9-一级净化水泵,10-未处理回用净化水与一级净化水的混合水;11-三级净化水与一级浓缩液混合物,12-二级反渗透装置,13-二级浓缩液,14-二级净化水,15-二级净化水泵,16-三级反渗透装置,17-三级浓缩液,18-三级净化水,19-三级净化水泵。In Figure 1: 1-Reuse of purified water, 2-Pre-filter, 3-Suspended matter in the upper layer, 4-Pre-filtered water, 5-Mixed water of pre-filtered water and secondary purified water, 6-First-stage reverse osmosis device , 7-first-level concentrated liquid, 8-first-level purified water, 9-first-level purified water pump, 10-mixed water of untreated recycled purified water and first-level purified water; 11-third-level purified water and first-level concentrated solution Mixture, 12-secondary reverse osmosis device, 13-secondary concentrated solution, 14-secondary purified water, 15-secondary purified water pump, 16-tertiary reverse osmosis device, 17-tertiary concentrated solution, 18-tertiary Purified water, 19-three-stage purified water pump.
图2为采用三级电渗析工艺的回用净化水水质改善工艺装置图。Fig. 2 is a diagram of a process device for improving the water quality of reused purified water using a three-stage electrodialysis process.
图2中:20-回用净化水,21-预过滤器,22-上层悬浮物,23-预过滤水,24-预过滤水与二级净化水的混合水,25-一级电渗析装置,26-一级浓缩液,27-一级净化水,28-一级净化水泵,29-未处理回用净化水与一级净化水的混合水;30-三级净化水与一级浓缩液混合物,31-二级电渗析装置,32-二级浓缩液,33-二级净化水,34-二级净化水泵,35-三级电渗析装置,36-三级浓缩液,37-三级净化水,38-三级净化水泵。In Fig. 2: 20-recycled purified water, 21-pre-filter, 22-upper suspension, 23-pre-filtered water, 24-mixed water of pre-filtered water and secondary purified water, 25-first-stage electrodialysis device , 26-first-level concentrated liquid, 27-first-level purified water, 28-first-level purified water pump, 29-mixed water of untreated recycled purified water and first-level purified water; 30-third-level purified water and first-level concentrated solution Mixture, 31-secondary electrodialysis device, 32-secondary concentrated solution, 33-secondary purified water, 34-secondary purified water pump, 35-tertiary electrodialysis device, 36-tertiary concentrated solution, 37-tertiary Purified water, 38-three-stage purified water pump.
具体实施方式Detailed ways
为进一步说明本实用新型的技术方案,以下通过具体实施例子进一步说明。In order to further illustrate the technical solution of the present utility model, the specific implementation examples are further described below.
本实用新型实施例如下:The utility model embodiment is as follows:
实施例1:本例采用三级反渗透工艺改善回用净化水水质。Example 1: In this example, a three-stage reverse osmosis process is used to improve the quality of reused purified water.
如图1所示,装置包括回用净化水1、预过滤器2、一级反渗透装置6、一级净化水泵9、二级反渗透装置12、二级净化水泵15、三级反渗透装置16和三级净化水泵19;回用净化水1经管道连接到预过滤器2的入口,预过滤器2上层出口经管路排出上层悬浮液3,预过滤器2下层出口经管路连通到一级反渗透装置6的入口,一级反渗透装置6上层出口经管路连通到二级反渗透装置12的入口,一级反渗透装置6下层出口经一级净化水泵9连接到回用净化水1的输入管路,二级反渗透装置12的上层出口经管路连通到三级反渗透装置16的入口管道,二级反渗透装置12的下层出口经二级净化水泵15连接到一级反渗透装置6的入口,三级反渗透装置16的上层出口经管路排出三级浓缩液17,三级反渗透装置16的下层出口经三级净化水泵19连接到二级反渗透装置12的入口管道。As shown in Figure 1, the device includes recycled purified water 1, pre-filter 2, primary reverse osmosis device 6, primary purified water pump 9, secondary reverse osmosis device 12, secondary purified water pump 15, and tertiary reverse osmosis device 16 and a three-stage purified water pump 19; the recycled purified water 1 is connected to the inlet of the pre-filter 2 through a pipeline, the upper outlet of the pre-filter 2 is discharged from the upper suspension 3 through the pipeline, and the lower outlet of the pre-filter 2 is connected to the first-level through the pipeline The inlet of the reverse osmosis device 6, the outlet of the upper floor of the first-stage reverse osmosis device 6 is connected to the inlet of the second-stage reverse osmosis device 12 through pipelines, and the outlet of the first-stage reverse osmosis device 6 lower floor is connected to the reuse purified water 1 through the first-stage purified water pump 9 Input pipeline, the upper floor outlet of the secondary reverse osmosis device 12 is connected to the inlet pipeline of the three-stage reverse osmosis device 16 through the pipeline, and the lower floor outlet of the secondary reverse osmosis device 12 is connected to the first-stage reverse osmosis device 6 through the secondary purified water pump 15 The inlet of the three-stage reverse osmosis device 16 is discharged from the upper layer of the outlet through the pipeline. The three-stage concentrate 17, and the lower floor outlet of the three-stage reverse osmosis device 16 is connected to the inlet pipeline of the secondary reverse osmosis device 12 through the three-stage purified water pump 19.
具体工艺流程见图1,来自酸性水汽提塔底并换热后的回用净化水1分流一部分进入预过滤器2除去上层悬浮液,另一部分回用净化水1和一级反渗透装置6输出的一级净化水8混合后形成未处理回用净化水与一级净化水的混合水10进入各级装置。经预过滤器2处理后的预过滤水4进入具有反渗透膜的多级分离装置:先经过一级反渗透装置6分离得到一级净化水8和一级浓缩液7,一级净化水8经一级净化水泵9加压后回到预过滤器2的输入端,并与未经处理的回用净化水1混合形成未处理回用净化水与一级净化水的混合水10,一级浓缩液7进入二级反渗透装置12分离得到二级净化水14和二级浓缩液13,二级净化水14经二级净化水泵15加压后回到一级反渗透装置6的输入端,并与预过滤水4混合形成预过滤水与二级净化水的混合水5,二级浓缩液13进入三级反渗透装置16分离得到三级净化水18和三级浓缩液17,三级净化水18经三级净化水泵19加压后回到二级反渗透装置12的输入端,并与一级浓缩液7混合形成三级净化水与一级浓缩液混合物11,三级浓缩液17出装置进行后续装置处理。The specific process flow is shown in Figure 1. The recycled purified water 1 from the bottom of the acidic water stripping tower and after heat exchange splits a part into the pre-filter 2 to remove the upper suspension, and the other part reuses the purified water 1 and the output of the first-stage reverse osmosis device 6. The primary purified water 8 is mixed to form a mixed water 10 of untreated recycled purified water and primary purified water, which enters the devices at all levels. The pre-filtered water 4 treated by the pre-filter 2 enters the multi-stage separation device with a reverse osmosis membrane: firstly, it is separated by the first-stage reverse osmosis device 6 to obtain the first-class purified water 8 and the first-class concentrated solution 7, and the first-class purified water 8 After being pressurized by the first-stage purified water pump 9, it returns to the input end of the pre-filter 2, and mixes with untreated recycled purified water 1 to form a mixed water 10 of untreated reused purified water and primary purified water. The concentrated solution 7 enters the secondary reverse osmosis device 12 for separation to obtain the secondary purified water 14 and the secondary concentrated solution 13, and the secondary purified water 14 returns to the input end of the primary reverse osmosis device 6 after being pressurized by the secondary purified water pump 15. And mixed with the pre-filtered water 4 to form the mixed water 5 of the pre-filtered water and the secondary purified water, the secondary concentrated solution 13 enters the tertiary reverse osmosis device 16 for separation to obtain the tertiary purified water 18 and the tertiary concentrated solution 17, and the tertiary purified water The water 18 returns to the input end of the secondary reverse osmosis device 12 after being pressurized by the tertiary purified water pump 19, and is mixed with the primary concentrated solution 7 to form a mixture 11 of the tertiary purified water and the primary concentrated solution, and the tertiary concentrated solution 17 is discharged The device proceeds to subsequent device processing.
本实用新型进入净化水处理装置(反渗透或电渗析装置)的净化水流量占总回用净化水流量的1%~20%。进入净化水处理装置的回用净化水Cl-含量为0~200ppmw,Fe2+含量0~20ppmw,总非挥发性杂质含量不超过200ppmw。预过滤器可根据实际情况选取活性炭、微滤膜或超滤膜等过滤装置。The purified water flow of the utility model entering the purified water treatment device (reverse osmosis or electrodialysis device) accounts for 1% to 20% of the total recycled purified water flow. The recycled purified water entering the purified water treatment device has a Cl- content of 0-200ppmw, an Fe2 + content of 0-20ppmw, and a total non-volatile impurity content of no more than 200ppmw. The pre-filter can choose activated carbon, microfiltration membrane or ultrafiltration membrane and other filtration devices according to the actual situation.
某企业加氢废水经单塔加压侧线汽提工艺汽提,工艺数据见表1。反渗透装置处理量为5t/h,未处理回用净化水Cl-浓度为10μg/g,Fe2+浓度为3μg/g。The hydrogenation wastewater of an enterprise is stripped by a single-tower pressurized side stripping process. The process data are shown in Table 1. The treatment capacity of the reverse osmosis device is 5t/h, the concentration of Cl - in the untreated reused purified water is 10μg/g, and the concentration of Fe 2+ is 3μg/g.
表1三级反渗透工艺参数Table 1 Three-stage reverse osmosis process parameters
采用该装置处理后的一级净化水流量为96t/h,Cl-浓度为2ppmw,较未处理回用净化水Cl-浓度降低80%,Fe2+浓度为1ppmw,较未处理回用净化水Fe2+浓度降低66.7%;一级净化水与未处理回用净化水混合后的流量为99.96t/h,Cl-浓度为9.6ppmw,较未处理回用净化水Cl-浓度降低4%,Fe2+浓度为2.9ppmw,较未处理回用净化水Fe2+浓度降低3.3%;三级浓缩液流量为0.04t/h,分别占反渗透装置处理净化水流量和总回用净化水流量的0.8%和0.04%,Cl-浓度为1000ppmw,Fe2+浓度为251ppmw。The flow rate of the primary purified water treated by this device is 96t/h, the concentration of Cl - is 2ppmw, which is 80% lower than that of untreated reused purified water , and the concentration of Fe 2+ is 1ppmw, which is lower than that of untreated reused purified water The concentration of Fe 2+ decreased by 66.7%; the flow rate of primary purified water mixed with untreated recycled purified water was 99.96t/h, and the concentration of Cl - was 9.6ppmw, which was 4% lower than that of untreated reused purified water . The concentration of Fe 2+ is 2.9ppmw, which is 3.3% lower than the concentration of Fe 2+ in the untreated reused purified water; the flow rate of the third-stage concentrate is 0.04t/h, accounting for the treated purified water flow rate of the reverse osmosis device and the total reused purified water flow rate 0.8% and 0.04%, Cl - concentration is 1000ppmw, Fe 2+ concentration is 251ppmw.
由上述实验结果可见,本实用新型将多级反渗透工艺用于石油化工和煤化工行业的酸性水汽提后的净化水处理,降低回用净化水中非挥发性杂质(Cl-浓度,Fe2+浓度)含量60%以上,一级回用净化水和未处理净化水混合后的回用净化水Cl-和Fe2+浓度分别降低4%和3%以上,避免回用净化水中杂质的循环累积,可有效改善水质,减少注水后污水溶液对设备管道的流动腐蚀,同时只产生不超过回用水净化总流量0.05%的废水,可确保回用净化水水质的稳定达标。It can be seen from the above-mentioned experimental results that the utility model uses the multi-stage reverse osmosis process for the purified water treatment after the stripping of acidic water in the petrochemical and coal chemical industries, and reduces the non-volatile impurities (Cl - concentration, Fe 2+ Concentration) content of more than 60%, the Cl- and Fe 2+ concentrations of the recycled purified water mixed with the primary recycled purified water and untreated purified water are reduced by more than 4% and 3% respectively, so as to avoid the cyclic accumulation of impurities in the reused purified water , can effectively improve water quality, reduce the flowing corrosion of sewage solution on equipment pipes after water injection, and only produce waste water that does not exceed 0.05% of the total flow of reused water purification, which can ensure the stable quality of reused purified water up to the standard.
实施例2:本例采用三级电渗析工艺改善回用净化水水质。Example 2: In this example, a three-stage electrodialysis process is used to improve the quality of reused purified water.
如图2所示,装置包括回用净化水20、预过滤器21、一级反渗透装置25、一级净化水泵28、二级反渗透装置31、二级净化水泵34、三级反渗透装置35和三级净化水泵38;回用净化水20输入管路到预过滤器21的入口,预过滤器21上层出口排出上层悬浮液3,预过滤器21下层出口连通到一级反渗透装置25的入口,一级反渗透装置25上层出口连通到二级反渗透装置31的入口,一级反渗透装置25下层出口经一级净化水泵28连接到回用净化水20输入管路,二级反渗透装置31的上层出口三级反渗透装置35的入口,二级反渗透装置31的下层出口经二级净化水泵34连接到一级反渗透装置25的入口,三级反渗透装置35的上层出口排出三级浓缩液36,三级反渗透装置35的下层出口经三级净化水泵38连接到二级反渗透装置31的入口。As shown in Figure 2, the device includes recycled purified water 20, pre-filter 21, primary reverse osmosis device 25, primary purified water pump 28, secondary reverse osmosis device 31, secondary purified water pump 34, and tertiary reverse osmosis device 35 and a three-stage purified water pump 38; reuse the purified water 20 input pipeline to the inlet of the pre-filter 21, the outlet of the upper layer of the pre-filter 21 discharges the upper suspension 3, and the outlet of the lower layer of the pre-filter 21 is connected to the first-stage reverse osmosis device 25 The inlet of the first-stage reverse osmosis device 25 upper floor is connected to the inlet of the second-stage reverse osmosis device 31, and the outlet of the first-stage reverse osmosis device 25 lower floor is connected to the reuse purified water 20 input pipeline through the first-stage purified water pump 28, and the secondary reverse osmosis device The upper floor outlet of the osmosis device 31 is the inlet of the three-stage reverse osmosis device 35, the lower floor outlet of the two-stage reverse osmosis device 31 is connected to the inlet of the first-stage reverse osmosis device 25 through the secondary purified water pump 34, and the upper floor outlet of the three-stage reverse osmosis device 35 The three-stage concentrated liquid 36 is discharged, and the lower outlet of the three-stage reverse osmosis device 35 is connected to the inlet of the two-stage reverse osmosis device 31 through a three-stage purified water pump 38 .
具体工艺流程见图2,来自酸性水汽提塔底并换热后的回用净化水20分流一部分进入预过滤器21除去上层悬浮液,另一部分回用净化水20和一级反渗透装置25输出的一级净化水27混合后形成未处理回用净化水与一级净化水的混合水29进入各级装置。经预过滤器21处理后的预过滤水23进入具有电渗析离子交换膜的多级分离装置:先经过一级电渗析装置25分离得到一级净化水27和一级浓缩液26,一级净化水27经一级净化水泵28加压后回到预过滤器21的输入端,并与未经处理的回用净化水20混合形成未处理回用净化水与一级净化水的混合水29,一级浓缩液26进入二级电渗析装置31分离得到二级净化水33和二级浓缩液32,二级净化水33经二级净化水泵34加压后回到一级电渗析装置25的输入端,并与预过滤水23混合形成预过滤水与二级净化水的混合水24,二级浓缩液32进入三级电渗析装置35分离得到三级净化水37和三级浓缩液36,三级净化水37经三级净化水泵38加压后回到二级电渗析装置31的输入端,并与一级浓缩液26混合形成三级净化水与一级浓缩液混合物30,三级浓缩液36出装置进行后续装置处理。The specific technological process is shown in Fig. 2, and a part of reuse purified water 20 from the bottom of the acid water stripping tower and heat exchange enters the pre-filter 21 to remove the upper suspension, and the other part reuses the purified water 20 and the first-stage reverse osmosis device 25 output The primary purified water 27 is mixed to form a mixed water 29 of untreated recycled purified water and primary purified water, which enters the devices at all levels. The pre-filtered water 23 treated by the pre-filter 21 enters the multi-stage separation device with an electrodialysis ion-exchange membrane: first, it is separated by a first-stage electrodialysis device 25 to obtain a primary purified water 27 and a primary concentrated solution 26, and the primary purification The water 27 is pressurized by the primary purified water pump 28 and returned to the input end of the pre-filter 21, and mixed with the untreated recycled purified water 20 to form a mixed water 29 of the untreated recycled purified water and the primary purified water. The primary concentrated solution 26 enters the secondary electrodialysis device 31 to separate and obtain the secondary purified water 33 and the secondary concentrated solution 32, and the secondary purified water 33 returns to the input of the primary electrodialysis device 25 after being pressurized by the secondary purified water pump 34 and mixed with pre-filtered water 23 to form mixed water 24 of pre-filtered water and secondary purified water, and the secondary concentrated solution 32 enters the tertiary electrodialysis device 35 for separation to obtain tertiary purified water 37 and tertiary concentrated solution 36. The first-level purified water 37 is pressurized by the third-level purified water pump 38 and returns to the input end of the second-level electrodialysis device 31, and is mixed with the first-level concentrated solution 26 to form a mixture 30 of the third-level purified water and the first-level concentrated solution, and the third-level concentrated solution 36 out of the device for subsequent device processing.
具体工艺流程见图2。某石化企业的加氢废水经单塔加压侧线汽提工艺汽提,其工艺数据见表2。电渗析装置处理量为9.6t/h,未处理回用净化水Cl-浓度为15μg/g,Fe2+浓度为5μg/g。The specific process flow is shown in Figure 2. The hydrogenation wastewater of a petrochemical enterprise is stripped by a single-tower pressurized side stripping process. The process data are shown in Table 2. The treatment capacity of the electrodialysis unit is 9.6t/h, the concentration of Cl - in the untreated reused purified water is 15μg/g, and the concentration of Fe 2+ is 5μg/g.
表2三级电渗析工艺参数Table 2 Three-stage electrodialysis process parameters
采用该装置处理后的一级净化水流量为9.547t/h,Cl-浓度为4ppmw,较未处理回用净化水Cl-浓度降低73.3%,Fe2+浓度为2ppmw,较未处理回用净化水Fe2+浓度降低60%;一级净化水与未处理回用净化水混合后的流量为159.95t/h,Cl-浓度为14.3ppmw,较未处理回用净化水Cl-浓度降低4.7%,Fe2+浓度为4.8ppmw,较未处理回用净化水Fe2+浓度降低4%;三级浓缩液流量为0.053t/h,分别占电渗析装置处理净化水流量和总回用净化水流量的0.55%和0.033%,Cl-浓度为2000ppmw,Fe2+浓度为530ppmw。The flow rate of primary purified water treated by this device is 9.547t/h, and the concentration of Cl - is 4ppmw , which is 73.3% lower than that of untreated reused purified water . The concentration of Fe 2+ in water is reduced by 60%; the flow rate of primary purified water mixed with untreated reused purified water is 159.95t/h, and the concentration of Cl - is 14.3ppmw , which is 4.7% lower than that of untreated reused purified water , the Fe 2+ concentration is 4.8ppmw, which is 4% lower than the Fe 2+ concentration of the untreated reused purified water; the flow rate of the third-stage concentrate is 0.053t/h, accounting for the treated purified water flow rate of the electrodialysis device and the total reused purified water 0.55% and 0.033% of the flow rate, the Cl - concentration is 2000ppmw, and the Fe 2+ concentration is 530ppmw.
由上述实验结果可见,本实用新型将多级电渗析工艺用于石油化工和煤化工行业的酸性水汽提后的净化水处理,降低回用净化水中非挥发性杂质(Cl-浓度,Fe2+浓度)含量60%以上,一级回用净化水和未处理净化水混合后的回用净化水Cl-和Fe2+浓度降低4%以上,避免回用净化水中杂质的循环累积,可有效改善水质,减少注水后污水溶液对设备管道的流动腐蚀,同时只产生不超过回用水净化总流量0.05%的废水,可确保回用净化水水质的稳定达标。It can be seen from the above experimental results that the utility model uses the multi-stage electrodialysis process for the treatment of purified water after acid water stripping in the petrochemical and coal chemical industries, and reduces the non-volatile impurities (Cl - concentration, Fe 2+ Concentration) content of more than 60%, the Cl - and Fe 2+ concentration of the recycled purified water mixed with the primary recycled purified water and untreated purified water is reduced by more than 4%, avoiding the cyclic accumulation of impurities in the reused purified water, which can effectively improve Water quality, reduce the flowing corrosion of the sewage solution on the equipment pipeline after water injection, and at the same time only produce waste water not exceeding 0.05% of the total flow of reused water purification, which can ensure the stable quality of reused purified water up to the standard.
另外,本实用新型的反渗透或电渗析分离装置的级数包括但不限于三级,可根据实际情况选择二级、三级、四级或更多级。例如,对于二级的反渗透分离装置,是将图1中的三级反渗透装置16和三级净化水泵19不放置;对于二级的电渗析分离装置,是将图2中的三级电渗析装置35和三级净化水泵38不放置。而对于四级的反渗透分离装置或者电渗析分离装置,在三级反渗透装置或者三级电渗析装置后面再设置四级反渗透装置或者四级电渗析装置,并增设四级净化水泵连接回二级反渗透装置或者二级电渗析装置。依次类推,当设置n级(n>3)以上的反渗透装置或电渗析装置时,即在n-1级反渗透装置或者n-1级电渗析装置后面再增设第n级反渗透装置或第n级电渗析装置,并增设第n级净化水泵连接回n级反渗透装置或者n级电渗析装置。In addition, the number of stages of the reverse osmosis or electrodialysis separation device of the present invention includes but is not limited to three stages, and two, three, four or more stages can be selected according to actual conditions. For example, for the two-stage reverse osmosis separation device, the three-stage reverse osmosis device 16 and the three-stage purified water pump 19 in Fig. 1 are not placed; The dialysis unit 35 and the three-stage purified water pump 38 are not placed. For the four-stage reverse osmosis separation device or electrodialysis separation device, a fourth-stage reverse osmosis device or four-stage electrodialysis device is installed behind the three-stage reverse osmosis device or three-stage electrodialysis device, and a four-stage purified water pump is added to connect back Two-stage reverse osmosis unit or two-stage electrodialysis unit. By analogy, when setting n-level (n>3) reverse osmosis devices or electrodialysis devices, that is, after n-1-level reverse osmosis devices or n-1-level electrodialysis devices, add n-th-level reverse osmosis devices or An n-level electrodialysis device, and an n-level purified water pump is added to connect back to an n-level reverse osmosis device or an n-level electrodialysis device.
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| CN114230106A (en) * | 2021-12-28 | 2022-03-25 | 上海淼清水处理有限公司 | Oil refining wastewater treatment method |
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| CN110498478A (en) * | 2019-09-21 | 2019-11-26 | 佛山市云米电器科技有限公司 | Split type reverse osmosis filter element device and water purifier |
| CN110498478B (en) * | 2019-09-21 | 2024-03-15 | 广东栗子科技有限公司 | Split type reverse osmosis filter element device and water purifier |
| CN114230106A (en) * | 2021-12-28 | 2022-03-25 | 上海淼清水处理有限公司 | Oil refining wastewater treatment method |
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