CN208230189U - A kind of inner wall of wind-power tower drum Full-automatic paint spray equipment - Google Patents
A kind of inner wall of wind-power tower drum Full-automatic paint spray equipment Download PDFInfo
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- CN208230189U CN208230189U CN201820437948.7U CN201820437948U CN208230189U CN 208230189 U CN208230189 U CN 208230189U CN 201820437948 U CN201820437948 U CN 201820437948U CN 208230189 U CN208230189 U CN 208230189U
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Abstract
The utility model provides a kind of inner wall of wind-power tower drum Full-automatic paint spray equipment.The second bindiny mechanism of the inner wall of wind-power tower drum Full-automatic paint spray equipment;Driving mechanism, the driving mechanism are set to the inside of second bindiny mechanism;Smooth cylindrical section, the smooth cylindrical section connect the driving mechanism;Screw rod, the screw rod connect the smooth cylindrical section;Mobile base, the mobile base are threadedly coupled the screw rod;Spraying mechanism, the spraying mechanism include spray head, injection pressure-regulating valve, connecting plate and the first electric pushrod;Packaging mechanism, the packaging mechanism includes container body and booster pump;First bindiny mechanism, first bindiny mechanism include gusset, positioning fixed disk, roller, positioning fixation hole and positioning retainer ring.Inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model is easy to operate, it is ensured that relatively thin tower section will not be deformed because rotating stress.
Description
Technical field
The utility model relates to spraying technology field more particularly to a kind of inner wall of wind-power tower drum Full-automatic paint spraying dresses
It sets.
Background technique
As the wind-power tower of Wind turbines key corollary equipment, the accuracy of manufacture requires height, as wind power technology is constantly prominent
Broken, the height of Wind turbines has broken through rice up to a hundred, except geometric tolerances such as concentricity, flatness, the depth of parallelism, straightness, unfitnesses of butt joint
Outside should all meeting the requirements, requirement for anticorrosion is also especially stringent.
It is as follows now in industry to spray the mode generallyd use, cylinder is placed on turning rolls, carries out inside and outside wall spray painting,
Rotation is turned around, and paint spraying on one side is completed, and after paint film is dry, is sequentially completed two or three times paint sprayings;This spraying method, one side idler wheel
The paint quality for seriously destroying turning rolls contact position during scrolling, needs to polish metallic luster again, paints again;Separately
On the one hand with the call of entire industry active response Synergistic and energy-saving, tower tends to light-weight design, in lifting spraying process,
The slight deformation that heavy industry slightly misoperation generates tower is played, is easily caused in rotation painting process by the extruding force of idler wheel
Tower it is severely deformed, product is directly scrapped.
It is asked therefore, it is necessary to provide the new inner wall of wind-power tower drum Full-automatic paint spray equipment of one kind and solve above-mentioned technology
Topic.
Utility model content
The utility model solve the technical issues of be to provide it is a kind of can effectively realize it is easy to operate, it is ensured that relatively thin tower section is not
The inner wall of wind-power tower drum Full-automatic paint spray equipment that can be deformed because rotating stress.
In order to solve the above technical problems, inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model, packet
It includes: the second bindiny mechanism;Driving mechanism, the driving mechanism are set to the inside of second bindiny mechanism;Smooth cylindrical section, institute
It states smooth cylindrical section and connects the driving mechanism;Screw rod, the screw rod connect the smooth cylindrical section;Mobile base, the shifting
Dynamic whorl of base connects the screw rod;Spraying mechanism, the spraying mechanism include spray head, injection pressure-regulating valve, connecting plate and
First electric pushrod;First electric pushrod is fixed on the surface of the mobile base, and the side of first electric pushrod
The fixed connecting plate in portion;The spray head is installed in the side of the connecting plate, and the inside of the spray head is equipped with the jet pressure
Force regulating valve;Packaging mechanism, the packaging mechanism include container body and booster pump, and the booster pump connects the spray head, and
The booster pump is set to the inside of the container body;First bindiny mechanism, first bindiny mechanism include gusset, position admittedly
Price fixing, roller, positioning fixation hole and positioning retainer ring;The positioning fixed disk is rotationally connected with the side of the screw rod, and described
The surface for positioning fixed disk is equipped with the positioning fixation hole;The fixed gusset in side of the positioning fixed disk, and it is described fixed
The fixed roller in the side of position fixed disk;The side of the roller be equipped with the positioning retainer ring, first bindiny mechanism with
The structure of second bindiny mechanism is identical.
Preferably, the packaging mechanism further includes rotating electric machine, shaft, moving blade and movable pulley, the container body
Inside be equipped with the shaft, and the fixed moving blade in outside of the shaft;The top of the shaft is equipped with the rotation
The bottom of rotating motor, the container body is installed by the movable pulley.
Preferably, the moving blade is fixed on the two sides of the shaft using tower structure, and the shaft runs through
At the inside center of the container body of cylindrical structure.
Preferably, the driving mechanism includes driving motor, belt and belt wheel, and the belt wheel is fixed on the one of the screw rod
End, and the belt wheel connects the driving motor by the belt.
Preferably, the mobile base uses hollow cylindrical structure, and two are fixed on the outside of the mobile base
The spraying mechanism and two air-dried mechanisms;The air-dried mechanism and the spraying mechanism are in that crosswise is set to the mobile base
Outside.
Preferably, the air-dried mechanism includes the second electric pushrod and fan, and second electric pushrod is fixed on described
The outside of mobile base, and the fixed fan in side of second electric pushrod.
The welding roller at the side center of the positioning fixed disk, and between the positioning fixed disk and the roller
Pass through the link of boards being equally spaced.
Several positioning fixation holes are equidistantly opened up at the side margins of the positioning fixed disk, and the positioning is fixed
The screw rod is connected by the smooth cylindrical section at the other side center of disk.
Compared with the relevant technologies, inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model has such as
It is lower the utility model has the advantages that
The utility model provides a kind of inner wall of wind-power tower drum Full-automatic paint spray equipment, can make spray head using bindiny mechanism
Device is directly fixed on the inside of wind-power tower, and can guarantee that the screw rod is on tower section middle line, can effectively drive spraying
Device is along middle line uniform motion, it is ensured that the accurate location of spray equipment, and can be fitted using the electric pushrod connection spray head
It is sprayed with the tower of variable diameter, and can ensure that paint is sprayed on the pressure of inner wall, realized and spray uniformly while in spraying process, spray head
360 ° of rotations, tower are easy to operate, it is ensured that relatively thin tower section will not be deformed because rotating stress without rotation.
Detailed description of the invention
Fig. 1 is a kind of preferred embodiment of inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model
Structural schematic diagram;
Fig. 2 is screw rod shown in FIG. 1 and driving mechanism attachment structure schematic diagram;
Fig. 3 is enlarged structure schematic diagram at A shown in FIG. 1;
Fig. 4 is packaging mechanism shown in FIG. 1 structural schematic diagram.
Figure label: 1, first bindiny mechanism, 11, gusset, 12, positioning fixed disk, 13, roller, 14, positioning fixation hole,
15, positioning retainer ring, 2, spraying mechanism, 21, spray head, 22, injection pressure-regulating valve, 23, connecting plate, the 24, first electric pushrod,
3, screw rod, 4, mobile base, 5, air-dried mechanism, the 51, second electric pushrod, 52, fan, the 6, second bindiny mechanism, 7, machine for the assembly of unit load
Structure, 71, rotating electric machine, 72, shaft, 73, moving blade, 74, container body, 75, booster pump, 76, movable pulley, 8, driving machine
Structure, 81, driving motor, 82, belt, 83, belt wheel, 9, smooth cylindrical section, 9a, ranging mechanism.
Specific embodiment
The utility model is described in further detail with embodiment with reference to the accompanying drawing.
Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, wherein Fig. 1 is that inner wall of wind-power tower drum provided by the utility model is complete certainly
A kind of structural schematic diagram of preferred embodiment of dynamic paint spraying equipment;Fig. 2 is that screw rod shown in FIG. 1 connect knot with driving mechanism
Structure schematic diagram;Fig. 3 is enlarged structure schematic diagram at A shown in FIG. 1;Fig. 4 is packaging mechanism shown in FIG. 1 structural schematic diagram.Wind
Pylon cylinder inner wall Full-automatic paint spray equipment includes: the second bindiny mechanism 6;Driving mechanism 8, the driving mechanism 8 are set to institute
State the inside of the second bindiny mechanism 6;Smooth cylindrical section 9, the smooth cylindrical section 9 connect the driving mechanism 8;Screw rod 3, it is described
Screw rod 3 connects the smooth cylindrical section 9;Mobile base 4, the mobile base 4 are threadedly coupled the screw rod 3;Spraying mechanism 2,
The spraying mechanism 2 includes spray head 21, injection pressure-regulating valve 22, connecting plate 23 and the first electric pushrod 24;First electricity
Dynamic push rod 24 is fixed on the surface of the mobile base 4, and the fixed connecting plate 23 in side of first electric pushrod 24;
The spray head 21 is installed in the side of the connecting plate 23, and the inside of the spray head 21 is equipped with the injection pressure-regulating valve 22;
Packaging mechanism 7, the packaging mechanism 7 include container body 74 and booster pump 75, and the booster pump 75 connects the spray head 21, and
The booster pump 75 is set to the inside of the container body 74;First bindiny mechanism 1, first bindiny mechanism 1 include gusset
11, fixed disk 12, roller 13, positioning fixation hole 14 and positioning retainer ring 15 are positioned;The positioning fixed disk 12 is rotationally connected with institute
The side of screw rod 3 is stated, and the surface of the positioning fixed disk 12 is equipped with the positioning fixation hole 14;The positioning fixed disk 12
The fixed gusset 11 in side, and the fixed roller 13 in side of the positioning fixed disk 12;The side of the roller 13 is set
There is the positioning retainer ring 15, first bindiny mechanism 1 is identical as the structure of second bindiny mechanism 6.
As a kind of preferred embodiment of the utility model, internal paint is stirred in order to realize, it is ensured that paint is equal
Even to be convenient for smearing, the packaging mechanism 7 further includes rotating electric machine 71, shaft 72, moving blade 73 and movable pulley 76, the packaging
The inside of cabinet 74 is equipped with the shaft 72, and the fixed moving blade 73 in outside of the shaft 72;The shaft 72
Top is equipped with the rotating electric machine 71, and the movable pulley 76 is installed in the bottom of the container body 74.
As a kind of preferred embodiment of the utility model, in order to increase stirring dynamics, the moving blade 73 uses frame
Formula structure is fixed on the two sides of the shaft 72, and the shaft 72 runs through the interior of the container body 74 of cylindrical structure
At portion center.
As a kind of preferred embodiment of the utility model, in order to improve the dynamics of rotation, the driving mechanism 8 includes driving
Motor 81, belt 82 and belt wheel 83, the belt wheel 83 is fixed on one end of the screw rod 3, and the belt wheel 83 passes through the skin
Band 82 connects the driving motor 81.
As a kind of preferred embodiment of the utility model, in order to improve the effect of spraying, the mobile base 4 is using hollow
Cylindrical structure, and two spraying mechanisms 2 and two air-dried mechanisms 5 are fixed in the outside of the mobile base 4;The wind
Dry mechanism 5 is set to the outside of the mobile base 4 with the spraying mechanism 2 in crosswise.
As a kind of preferred embodiment of the utility model, quickly air-dried for the ease of realizing, the air-dried mechanism 5 includes
Second electric pushrod 51 and fan 52, second electric pushrod 51 are fixed on the outside of the mobile base 4, and described
The fixed fan 52 in the side of two electric pushrods 51.
As a kind of preferred embodiment of the utility model, in order to improve whole fastness, the positioning fixed disk 12
The roller 13, and the institute between the positioning fixed disk 12 and the roller 13 by being equally spaced are welded at the center of side
State the connection of gusset 11.
As a kind of preferred embodiment of the utility model, for the ease of whole connection, the side of the positioning fixed disk 12
Portion edge equidistantly opens up several positioning fixation holes 14, and passes through institute at the other side center of the positioning fixed disk 12
It states smooth cylindrical section 9 and connects the screw rod 3.
The use principle of inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model are as follows: carrying out wind-powered electricity generation
Inside tower when spray painting, tower to be sprayed is hung on turning rolls with driving a vehicle first, by bolt by the positioning fixed disk 12
Install in fixed two end flanges of tower, after turning rolls is moved to the bottom of the roller 13, determined with the positioning retainer ring 15
Position, then opens the driving motor 81, is allowed to that the belt wheel 83 is driven to rotate, realizes and drive 3 uniform rotation of screw rod, make
The uniform translation of the mobile base 4 is obtained, ranging mechanism 9a measures its spacing between wind-power tower when moving, and then drives
Dynamic electric pushrod it is flexible, keep the spray head 21 suitable at a distance from inner wall, and open the booster pump 75 and described at the same time
Pressure-regulating valve 22 is sprayed, completes 360 ° of rotary sprayings, tower is without rotation;Pressure is sprayed to adjust by injection pressure-regulating valve 22
Control completes the spraying of first pass paint so that painting thickness meets technical requirements, after oil film is dry, changes the driving motor
81 direction of rotation, so that spray equipment returns to the spraying for completing second time paint.
The wherein model LM61-JCS2002 that the ranging mechanism 9a is used passes through model after measuring distance
The single-chip microcontroller of AT89S51/52 receives signal and controls electric pushrod and works, and realizes the diameter for using wind-power tower.
Compared with the relevant technologies, inner wall of wind-power tower drum Full-automatic paint spray equipment provided by the utility model has such as
It is lower the utility model has the advantages that
The utility model provides a kind of inner wall of wind-power tower drum Full-automatic paint spray equipment, can make spray head using bindiny mechanism
Device is directly fixed on the inside of wind-power tower, and can guarantee that the screw rod 3 is on tower section middle line, can effectively drive spray
Coating device is along middle line uniform motion, it is ensured that the accurate location of spray equipment, and connecting the spray head 21 using electric pushrod can
It to be applicable in the tower spraying of variable diameter, and can ensure that paint is sprayed on the pressure of inner wall, realize and spray uniformly while in spraying process,
Spray head 21 can 360 ° rotation, tower without rotation, it is easy to operate, it is ensured that relatively thin tower section will not be deformed because rotating stress.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other relevant technical fields, are also included in the patent protection scope of the utility model.
Claims (8)
1. a kind of inner wall of wind-power tower drum Full-automatic paint spray equipment characterized by comprising
Second bindiny mechanism;
Driving mechanism, the driving mechanism are set to the inside of second bindiny mechanism;
Smooth cylindrical section, the smooth cylindrical section connect the driving mechanism;
Screw rod, the screw rod connect the smooth cylindrical section;
Mobile base, the mobile base are threadedly coupled the screw rod;
Spraying mechanism, the spraying mechanism include spray head, injection pressure-regulating valve, connecting plate and the first electric pushrod;Described
One electric pushrod is fixed on the surface of the mobile base, and the fixed connecting plate in side of first electric pushrod;Institute
The spray head is installed in the side for stating connecting plate, and the inside of the spray head is equipped with the injection pressure-regulating valve;
Packaging mechanism, the packaging mechanism include container body and booster pump, and the booster pump connects the spray head, and the increasing
Press pump is set to the inside of the container body;
First bindiny mechanism, first bindiny mechanism include gusset, positioning fixed disk, roller, positioning fixation hole and positioning gear
Circle;The positioning fixed disk is rotationally connected with the side of the screw rod, and the surface of the positioning fixed disk is equipped with the positioning
Fixation hole;The fixed gusset in side of the positioning fixed disk, and the fixed roller in side of the positioning fixed disk;Institute
The side for stating roller is equipped with the positioning retainer ring, and first bindiny mechanism is identical as the structure of second bindiny mechanism.
2. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 1, which is characterized in that the machine for the assembly of unit load
Structure further includes rotating electric machine, shaft, moving blade and movable pulley, and the inside of the container body is equipped with the shaft, and described
The fixed moving blade in the outside of shaft;The top of the shaft is equipped with the rotating electric machine, the bottom of the container body
The movable pulley is installed.
3. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 2, which is characterized in that the rotation leaf
Piece is fixed on the two sides of the shaft using tower structure, and the shaft runs through the container body of cylindrical structure
At inside center.
4. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 1, which is characterized in that the driving machine
Structure includes driving motor, belt and belt wheel, and the belt wheel is fixed on one end of the screw rod, and the belt wheel passes through the belt
Connect the driving motor.
5. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 1, which is characterized in that the mobile bottom
Seat uses hollow cylindrical structure, and two spraying mechanisms and two air-dry machines are fixed on the outside of the mobile base
Structure;The air-dried mechanism and the spraying mechanism are set to the outside of the mobile base in crosswise.
6. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 5, which is characterized in that the air-dry machine
Structure includes the second electric pushrod and fan, and second electric pushrod is fixed on the outside of the mobile base, and described second
The fixed fan in the side of electric pushrod.
7. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 1, which is characterized in that the positioning is solid
The roller is welded at the side center of price fixing, and described by being equally spaced between positioning fixed disk and the roller
Link of boards.
8. inner wall of wind-power tower drum Full-automatic paint spray equipment according to claim 1, which is characterized in that the positioning is solid
Several positioning fixation holes are equidistantly opened up at the side margins of price fixing, and are led at the other side center of the positioning fixed disk
It crosses the smooth cylindrical section and connects the screw rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820437948.7U CN208230189U (en) | 2018-03-29 | 2018-03-29 | A kind of inner wall of wind-power tower drum Full-automatic paint spray equipment |
Applications Claiming Priority (1)
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CN201820437948.7U CN208230189U (en) | 2018-03-29 | 2018-03-29 | A kind of inner wall of wind-power tower drum Full-automatic paint spray equipment |
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CN208230189U true CN208230189U (en) | 2018-12-14 |
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CN201820437948.7U Active CN208230189U (en) | 2018-03-29 | 2018-03-29 | A kind of inner wall of wind-power tower drum Full-automatic paint spray equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115463770A (en) * | 2022-09-26 | 2022-12-13 | 青岛天能重工股份有限公司 | Paint spraying equipment and process for inner wall and outer wall of wind power generation tower |
CN115646707A (en) * | 2022-12-08 | 2023-01-31 | 南通鋆鼎精密金属制造有限公司 | A anticorrosive spraying device for wind power generation tower section of thick bamboo inner wall |
-
2018
- 2018-03-29 CN CN201820437948.7U patent/CN208230189U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115463770A (en) * | 2022-09-26 | 2022-12-13 | 青岛天能重工股份有限公司 | Paint spraying equipment and process for inner wall and outer wall of wind power generation tower |
CN115646707A (en) * | 2022-12-08 | 2023-01-31 | 南通鋆鼎精密金属制造有限公司 | A anticorrosive spraying device for wind power generation tower section of thick bamboo inner wall |
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