CN208215764U - A kind of production line preparing bulk reclaimed rubber - Google Patents
A kind of production line preparing bulk reclaimed rubber Download PDFInfo
- Publication number
- CN208215764U CN208215764U CN201820474110.5U CN201820474110U CN208215764U CN 208215764 U CN208215764 U CN 208215764U CN 201820474110 U CN201820474110 U CN 201820474110U CN 208215764 U CN208215764 U CN 208215764U
- Authority
- CN
- China
- Prior art keywords
- production line
- reclaimed rubber
- screw
- preparing bulk
- bulk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000001816 cooling Methods 0.000 claims description 29
- 239000000843 powder Substances 0.000 claims description 17
- 238000005303 weighing Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000001172 regenerating effect Effects 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000010094 polymer processing Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000006477 desulfuration reaction Methods 0.000 description 3
- 230000023556 desulfurization Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000000693 micelle Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a kind of production lines for preparing bulk reclaimed rubber, including high-efficiency multi-screw after-treatment system, the high-efficiency multi-screw after-treatment system includes the coolconveyer, feeder and multi-screw extruder set gradually, the production line shortens producing line length, reduce apparatus for production line cost, production energy consumption and user's power consumption of polymer processing are reduced, and the product that final production goes out is bulk reclaimed rubber.
Description
Technical field
The utility model relates to waste old circular regeneration field, in particular to a kind of bulk reclaimed rubber for preparing
Production line.
Background technique
Status: there are many modes for production reclaimed rubber in industry at present.
Mode one: most enterprises are produced in such a way that dynamic devulcanizer adds masticator, conche.Due to digester
It is high-pressure bottle, there is certain risk, there are high temperature and discontinuous in desulfurization link.It is solid by device structure to refine link
Some limitations generate process in kneading and generate a large amount of flue gas, operator, environment are caused damages and polluted.Country is
Through the measures such as shutting down, rectifying and improving to using the enterprise of this production method to take.
Two: Ye You enterprise of mode carries out desulfurization using screw extruder, is then refined again by multiple conches, most
Lower roll weighing packaging afterwards.This refining route equally exists a large amount of flue gases and pollutes the environment.The production line energy of this mode
It is serious to consume height, high equipment cost, environmental pollution.
Mode three: my company is mixed rubber powder with auxiliary agent with pretreatment system using intelligent metering, will be mixed with regenerative system
The rubber powder desulfurization prepared is further refined with multi-screw extruder, squeezes out continuous sheet reclaimed rubber with filter glue molding machine, use is cold
But severing and stacking packaging system produce sheet reclaimed rubber.The serialization of which whole process, closure, entire production procedure
Tail gas is focused on, opposite first two mode is very small on operator, environment influence, meets discharge index.Producing line length,
High equipment cost, energy consumption are lower than in the industry.
Mode one and mode two use traditional reclaimed rubber refining route, and final products use cans, can only be made into
It is blocky.And reclaimed rubber needs to mix reclaimed rubber and other raw material, compounding agent when users use as a kind of raw material
Refining, therefore the reclaimed rubber of dispersed compares blocky reclaimed rubber, can be shortened mixing time, improves melting effect, more supernumerary segment when use
Energy.
Summary of the invention
For above-mentioned problems of the prior art, design is advanced optimized on the basis of mode three, this is practical new
Type provides a kind of production line for preparing bulk reclaimed rubber, which shortens producing line length, reduces apparatus for production line cost,
Production energy consumption and user's power consumption of polymer processing are reduced, and the product that final production goes out is bulk reclaimed rubber.
To achieve the above object, the utility model provides the following technical solutions:
A kind of production line preparing bulk reclaimed rubber, including high-efficiency multi-screw after-treatment system, after the high-efficiency multi-screw
Processing system includes the coolconveyer, feeder and multi-screw extruder set gradually.
Preferably, the production line further includes regenerative system, and the regenerative system is located at high-efficiency multi-screw after-treatment system
Before.
Preferably, the regenerative system includes the screw conveyor or screw rod transmission with heating function set gradually
Tank is parked in machine, coolconveyer and cooling.
Preferably, the production line further includes pretreatment system, and the pretreatment system is located at before regenerative system.
Preferably, the pretreatment system include rubber powder storehouse, oil plant tank, oil material scale, major ingredient scale, metering pump, high mixer and
Screw elevator.
Preferably, the production line further includes cooling system, and the cooling system is located at high-efficiency multi-screw after-treatment system
Later.
Preferably, the cooling system includes vertical-lift cooler.
Preferably, the cooling system includes spiral quantitative throwing device and roller cooler.
Preferably, the production line further includes metering packing system, and the metering packing system is located at after cooling system.
Preferably, the metering packing system includes vibrating feed formula weighing belt or vibrating feed formula Drum weighing appliance.
The beneficial effects of the utility model are as follows:
1, producing line length is shortened, apparatus for production line cost is reduced, reduces production energy consumption and user's power consumption of polymer processing；
2, whole production line all automates, and reduces human cost；
3, bulk (graininess) reclaimed rubber of output can be shortened mixing time, improve melting effect, and when use is more energy saving.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model embodiment one；
Fig. 2 is the overall structure diagram of the utility model embodiment two.
In figure: 1- rubber powder storehouse, 2- oil plant tank, 3- metering pump, 4- high mixer, 5- keep the temperature feed bin, 6- screw elevator, 7- spiral shell
Rotation conveyer, 8- screw conveyor, 9- screw conveyor, 10- screw conveyor, 11- screw conveyor, 12- screw conveyor,
13- coolconveyer, 14- is cooling to promote screw conveyor, and tank, 16- coolconveyer, 17- feeder, 18- are parked in 15- cooling
Multi-screw extruder, 19- deduster, 20- interleaving agent feed bin, 21- interleaving agent add screw conveyor, 22- single cylinder cooling machine,
23- air intake blower fan, 24- screw elevator, 25- vibra feeder, 26- weigher, 27- vibra feeder, 28- vertical-lift are cold
But machine, 29- weighing balance, 30- sealing machine.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, below with reference to the utility model
Attached drawing carries out clear, complete description to the technical solution of the utility model, and based on the embodiment in the application, this field is general
Logical technical staff other similar embodiments obtained without making creative work, all should belong to the application
The range of protection.
Embodiment one:
It successively include pretreatment system, regenerative system, efficiently as shown in Figure 1, a kind of production line for preparing bulk reclaimed rubber
Multiscrew after-treatment system, cooling system and metering packing system.
Pretreatment system includes rubber powder storehouse 1, oil plant tank 2, major ingredient scale, oil material scale, metering pump 3, high mixer 4, heat preservation feed bin 5
And screw elevator 6.Rubber powder in rubber powder storehouse 1 is pressed after passing through major ingredient scale and oil material scale weighing respectively with the oil plant in oil plant tank 2
Ratio, which is added in high mixer 4, carries out mixed at high speed, since high mixer 4 is intermittent production, so mixed rubber powder need to be into
Enter to keep the temperature in feed bin 5 by 6 continuance lifting of screw elevator that keeps the temperature to regenerative system.In addition, heat preservation feed bin 5 is nonessential sets
Standby, the rubber powder by mixed at high speed can also be discharged directly to screw elevator 6.
Regenerative system successively include the screw conveyor 7 with heating function, the screw conveyor 8 with heating function,
Screw conveyor 9 with heating function, the screw conveyor 10 with heating function, the screw conveyor with heating function
11, tank is parked in the screw conveyor 12 with heating function, coolconveyer 13, cooling promotion screw conveyor 14 and cooling
15.It is complete under the conditions of the temperature and time that the rubber powder come from leading portion system is set in the screw conveyor 7-12 with heating function
At regeneration, after the rubber powder after regeneration enters the cooling of coolconveyer 13, cooling stop is delivered to by the cooling screw conveyor 14 that promoted
Tank 15 is put, screw conveyor 7-12 can also be screw rod conveyor, the preferably Shaftless screw conveyor with electromagnetism heating function.
High-efficiency multi-screw after-treatment system successively includes coolconveyer 16, feeder 17 and multi-screw extruder 18, sheet
In embodiment, feeder 17 is preferably forced feed machine.The cooling rubber powder for parking tank 15 is promoted to feeding by coolconveyer 16
Machine 17, then multi-screw extruder 18 is strongly inserted by feeder 17.Rubber powder is sheared kneading in multi-screw extruder 18 repeatedly
For bulk regenerated colloidal particles.
Cooling system includes the vibra feeder 27 set gradually, vertical-lift cooler 28.Wherein vibra feeder 27
It can also be replaced by wired belt conveyer.When needing that interleaving agent is added, it is added in the hopper of vertical-lift cooler 28 appropriate
Interleaving agent powder chooses the vertical-lift cooler 28 with vibrating function, since vertical-lift cooler 28 has vibration
Function, the bulk micelle powder extra in lifting process for being stained with powder drop back into hopper, vertical-lift cooler 28
Spiral trench bottom is equipped with cooling trough, and micelle completes isolation and cooling in lifting process.
Metering packing system includes weighing balance 29, sealing machine 30, and weighing balance 29 is that vibrating feed formula weighing belt or vibration are given
Material formula Drum weighing appliance.
Embodiment two:
The part being the same as example 1 repeats no more, unlike:
As shown in Fig. 2, cooling system includes deduster 19, spiral quantitative throwing device, single cylinder cooling machine 22, air intake blower fan
23.Spiral quantitative throwing device includes interleaving agent feed bin 20 and interleaving agent adds screw conveyor 21, interleaving agent quantitatively add to
22 feeding inlet end of single cylinder cooling machine is simultaneously advanced with bulk regenerated colloidal particles on 22 inner edge of single cylinder cooling machine rolling side, air intake blower fan
23, which are inversely delivered to cold wind by discharge end feed end, enters tail gas collection system after the filtering of deduster 19.
Metering packing system includes the screw elevator 24, vibra feeder 25 and weigher 26 set gradually.It is cooling every
Pellet shape regenerated colloidal particles from after are conveyed to vibra feeder 25 by screw elevator 24, then complete quantitative package by weigher 26
Storage storage afterwards.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of production line for preparing bulk reclaimed rubber, which is characterized in that successively include pretreatment system, regenerative system, efficiently
Multiscrew after-treatment system and cooling system, the high-efficiency multi-screw after-treatment system include the coolconveyer set gradually,
Feeder and multi-screw extruder.
2. the production line according to claim 1 for preparing bulk reclaimed rubber, which is characterized in that the regenerative system include according to
Tank is parked in the screw conveyor with heating function or screw rod conveyor of secondary setting, coolconveyer and cooling.
3. the production line according to claim 1 or 2 for preparing bulk reclaimed rubber, which is characterized in that the pretreatment system
Including rubber powder storehouse, oil plant tank, oil material scale, major ingredient scale, metering pump, high mixer and screw elevator.
4. the production line according to claim 1 for preparing bulk reclaimed rubber, which is characterized in that the cooling system includes hanging down
It is straight to promote cooler.
5. the production line according to claim 1 for preparing bulk reclaimed rubber, which is characterized in that the cooling system includes spiral shell
Revolve quantitative feeder and roller cooler.
6. the production line according to claim 4 or 5 for preparing bulk reclaimed rubber, which is characterized in that the production line also wraps
Metering packing system is included, the metering packing system is located at after cooling system.
7. the production line according to claim 6 for preparing bulk reclaimed rubber, which is characterized in that the metering packing system packet
Include vibrating feed formula weighing belt or vibrating feed formula Drum weighing appliance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820474110.5U CN208215764U (en) | 2018-04-04 | 2018-04-04 | A kind of production line preparing bulk reclaimed rubber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820474110.5U CN208215764U (en) | 2018-04-04 | 2018-04-04 | A kind of production line preparing bulk reclaimed rubber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208215764U true CN208215764U (en) | 2018-12-11 |
Family
ID=64504353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820474110.5U Expired - Fee Related CN208215764U (en) | 2018-04-04 | 2018-04-04 | A kind of production line preparing bulk reclaimed rubber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208215764U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111300683A (en) * | 2020-02-18 | 2020-06-19 | 山东水发再生资源有限公司 | Renewable resource recovery system and method |
-
2018
- 2018-04-04 CN CN201820474110.5U patent/CN208215764U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111300683A (en) * | 2020-02-18 | 2020-06-19 | 山东水发再生资源有限公司 | Renewable resource recovery system and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181211 |