CN208214283U - A kind of novel aluminum casting low pressure casting system - Google Patents
A kind of novel aluminum casting low pressure casting system Download PDFInfo
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- CN208214283U CN208214283U CN201820432523.7U CN201820432523U CN208214283U CN 208214283 U CN208214283 U CN 208214283U CN 201820432523 U CN201820432523 U CN 201820432523U CN 208214283 U CN208214283 U CN 208214283U
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Abstract
The utility model discloses a kind of novel aluminum casting low pressure casting system, belong to low-pressure die casting plant technical field, including air injection machine, control pressurer system, circuit control system and workbench, the air injection machine includes casting platform, the top of the casting platen is equipped with casting platen, reclaiming plate is equipped among the top of the casting platen, the centre of the reclaiming plate is equipped with liquid outlet, the inside of the casting platform is equipped with aluminum water slot, the inside of the aluminum water slot is equipped with high temperature aluminum water, the inside of the aluminum water slot is inserted with stalk, the lower end of the stalk is protruded under aluminum water liquid level, the upper end of the stalk is connected with liquid outlet.The utility model is designed reasonably, structure is simple, controls aluminum water smooth flow by control pressurer system, can effectively remove the stomata of aluminium casting, improves aluminium casting dense structure degree, improve the mechanical property of aluminium casting.
Description
Technical field
The utility model discloses a kind of novel aluminum casting low pressure casting system, belongs to low-pressure die casting plant technical field.
Background technique
Currently, aluminium alloy has industrially been used widely, such as automobile, motorcycle, household electrical appliance industry, it
Feature is that specific gravity is small, light-weight, good corrosion resistance, and conductive and thermal conductivity is good, the good fluidity under molten state, than iron and copper
Alloy is much lower, produces particularly suitable for low pressure casting, and energy die casting goes out the part of the different different wall thickness of various shape, and part
Surface smoothness is good, just can be used through a small amount of machining, the disadvantage is that the intensity and hardness of aluminium alloy are poor, cast aluminium alloy gold
Plasticity is also poor.
Low pressure casting is the drying compressed air by being filled with certain pressure to the holding furnace of sealing, makes the liquid in holding furnace
Body metal passes through stalk packed type chamber under pressure to form a kind of method of casting, since pressure used is lower,
So being called low pressure casting.Low pressure casting has that product consistency is high, stomata dreg defect is few, production efficiency is high etc. a little,
Using being continuously increased in the industrial production of mass production, especially high-quality and safety structural member (such as: new energy electric machine casing,
Complicated end cap etc.) and irregular structure cavity, low pressure casting method is all especially welcome.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide for a kind of novel aluminum casting low pressure casting
System is made, to solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides following technical solution to realize:
A kind of novel aluminum casting low pressure casting system, it is characterized in that: including air injection machine, control pressurer system, circuit
Control system and workbench, the air injection machine include casting platform, and the top of the casting platform is equipped with casting platen, the casting
It makes and is equipped with reclaiming plate among the top of platen, the centre of the reclaiming plate is equipped with liquid outlet, and the inside of the casting platform is equipped with aluminium
Sink, the inside of the aluminum water slot are equipped with high temperature aluminum water, and the inside of the aluminum water slot is inserted with stalk, under the stalk
End is protruded under aluminum water liquid level, and the upper end of the stalk is connected with liquid outlet, and the upper outside of the casting platen is equipped with
Slide guide bar one, the upper end of the slide guide bar one are equipped with fixed plate, slidably connect movable plate, the activity on the slide guide bar one
The top of plate is equipped with several buffer units, and the middle part of the fixed plate is equipped with several guide sliding bases, the internal slide of the guide sliding base
It is connected with slide guide bar two, the lower end of the slide guide bar two is connected with movable plate, and the upper end of the movable plate is equipped with support plate, institute
It states and is equipped with hydraulic cylinder one among the top of fixed plate, the inside of the hydraulic cylinder one is equipped with piston rod, the upper end of the piston rod
It is connected with support plate, the lower part of the movable plate is equipped with several support rods, and the lower part of the support rod is equipped with mold mounting plate,
The mold mounting plate is equipped with mounting rack, and the lower part of the mold mounting plate is equipped with upper mold, and the upper mold passes through installation
Frame is fixed on mold mounting plate, and pressure sensor is equipped between the mold mounting plate and upper mold, the casting platen
Top two sides are equipped with fixed frame, and the fixed frame is equipped with hydraulic cylinder two, and the movable end of the hydraulic cylinder two is equipped with lower mold,
The top of reclaiming plate is arranged in the lower mold, is fixedly connected with telescopic rod on the right side of the fixed plate, under the telescopic rod
Portion is equipped with movable end, and the lower part of the movable end is equipped with splicing platform, and the top of the splicing platform slidably connects material-receiving device, institute
The inside for stating material-receiving device is equipped with sliding rail, and the lower slide of the sliding rail is connected with several atmospheric pressure poles, the lower end of the atmospheric pressure pole
Equipped with cleaning jet thrust, the top of the material-receiving device is equipped with jet plate, and the top of the jet plate is equipped with several cleaning jets
Mouthful, it is equipped with dust exhaust apparatus at left and right sides of the sliding rail, the two sides up and down of the dust exhaust apparatus are respectively connected with dedusting chamber, described
Control pressurer system is connected by air inlet pipe with the top of aluminum water slot, and the top of the aluminum water slot is connected with relief tube, described
The other end of relief tube is connected with exhaust gas processing device, and the workbench and circuit control system are electrically connected, the aluminum water slot
Inside be equipped with several baroceptors.
As preferred: the lower part of the casting platform is equipped with several support legs.
As preferred: the inside of the exhaust gas processing device is equipped with filter device.
As preferred: if the inside of the aluminum water slot is equipped with dry temperature sensor.
As preferred: the outside of the aluminum water slot is equipped with heating and heat-insulating device.
As preferred: the side of the aluminum water slot is connected with inlet tube.
As preferred: being equipped with control valve on the air inlet pipe and relief tube.
The utility model has the beneficial effects that design is rationally, aluminum water smooth flow, Neng Gouyou are controlled by control pressurer system
The stomata of effect removal aluminium casting, improves aluminium casting dense structure degree, improves the mechanical property of aluminium casting.
The device is installed in low pressure casting when it is implemented, the aluminum casting selection mold appropriate processed as needed
It makes on machine, aluminium block is smelted into the aluminum water of high temperature and injected in aluminum water slot by smelting furnace；Low pressure casting is controlled by operation element platform
Machine operation is made, piston rod is shunk, and pushes movable plate to move down, while hydraulic cylinder two pushes lower mold to move inward, will be upper
Mold and lower mold clamping compress, and by the pressure of pressure sensor control molding, prevent the matter of pressure undue influence aluminum casting
Amount；Control pressurer system injects high pressure gas by the inside of air inlet bobbin carriage aluminum water slot, and high pressure gas, which pushes, squeezes aluminum water, pushes
Aluminum water inside stalk rises, and enters in mold from liquid outlet and is cast, and then aluminum water cooling meat forms aluminium casting；
Control pressurer system stops pressurizeing to aluminum water slot, the aluminium by relief tube by the air pressure removal inside aluminum water slot, inside stalk
Water level decline, the pressure of die casting is controlled by the baroceptor inside aluminum water slot, prevents pressure undue influence aluminum casting
Quality and intensity；After the completion of cooling, each hydraulic cylinder controls lower mold respectively and moves outward, and upper mold carries aluminum casting to moving up
Dynamic, for material-receiving device to the lower slide of upper mold, stripper apparatus carries out demoulding processing to casting, and the aluminum casting to fall off drops down onto splicing
The top of device, after the completion of fitting, material-receiving device is displaced outwardly, and staff carries out rewinding to aluminum casting；After the completion of casting, clearly
Clean device cleans mold, removes the impurity on mold, high to mold ejection by cleaning puff prot and cleaning jet thrust
Body of calming the anger cleans mold, and is removed the impurity absorption of mould inside by dust exhaust apparatus and dedusting chamber, prevents impurity
Influence to casting next time reduces casting defect, improves the quality of casting.
Detailed description of the invention
Fig. 1 is a kind of novel aluminum casting low pressure casting system structure diagram of the utility model；
Fig. 2 is the structural schematic diagram of the material-receiving device of the utility model.
Appended drawing reference: 1, casting platform；2, platen is cast；3, reclaiming plate；4, aluminum water slot；5, stalk；6, liquid outlet； 7,
Slide guide bar one；8, fixed plate；9, guide sliding base；10, slide guide bar two；11, movable plate；12, support plate；13, hydraulic cylinder one；14, living
Stopper rod；15, buffer unit；16, support rod；17, mold mounting plate；18, mounting rack；19, upper mold；20, pressure sensor；
21, fixed frame；22, hydraulic cylinder two；23, lower mold；24, telescopic rod；25, movable end；26, splicing platform；27, material-receiving device；
28, control pressurer system；29, air inlet pipe；30, relief tube；31, exhaust gas processing device；32, baroceptor；33, circuit control
System；34, workbench；35, sliding rail；36, jet plate；37, puff prot is cleaned；38, atmospheric pressure pole；39, jet thrust is cleaned；40, it inhales
Dirt device；41, dedusting chamber.
Specific embodiment
A kind of novel aluminum casting low pressure casting system of -2 pairs of the utility model is described further referring to Fig.1.
A kind of novel aluminum casting low pressure casting system, it is characterized in that: including air injection machine, control pressurer system 28, electricity
Path control system 33 and workbench 34, the air injection machine include casting platform 1, and the top of the casting platform 1 is equipped with casting platform
Plate 2, the top centre of the casting platen 2 are equipped with reclaiming plate 3, and the centre of the reclaiming plate 3 is equipped with liquid outlet 6, the casting
The inside of platform 1 is equipped with aluminum water slot 4, and the inside of the aluminum water slot 4 is equipped with high temperature aluminum water, and the inside of the aluminum water slot 4 is inserted with liter
The lower end of liquid pipe 5, the stalk 5 is protruded under aluminum water liquid level, and the upper end of the stalk 5 is connected with liquid outlet 6, the casting
The upper outside for making platen 2 is equipped with slide guide bar 1, and the upper end of the slide guide bar 1 is equipped with fixed plate 8, the slide guide bar 1
On slidably connect movable plate 11, the top of the movable plate 11 is equipped with several buffer units 15, and the middle part of the fixed plate 8 is set
There are several guide sliding bases 9, the internal slide of the guide sliding base 9 is connected with slide guide bar 2 10, the lower end of the slide guide bar 2 10 and work
Movable plate 11 is connected, and the upper end of the movable plate 11 is equipped with support plate 12, is equipped with hydraulic cylinder one among the top of the fixed plate 8
13, the inside of the hydraulic cylinder 1 is equipped with piston rod 14, and the upper end of the piston rod 14 is connected with support plate 12, the work
The lower part of movable plate 11 is equipped with several support rods 16, and the lower part of the support rod 16 is equipped with mold mounting plate 17, the mold installation
Plate 17 is equipped with mounting rack 18, and the lower part of the mold mounting plate 17 is equipped with upper mold 19, and the upper mold 19 passes through mounting rack
18 are fixed on mold mounting plate 17, and pressure sensor 20, the casting are equipped between the mold mounting plate 17 and upper mold 19
The top two sides for making platen 2 are equipped with fixed frame 21, and the fixed frame 21 is equipped with hydraulic cylinder 2 22, the hydraulic cylinder 2 22
Movable end is equipped with lower mold 23, and the top of reclaiming plate 3 is arranged in the lower mold 23, and the right side of the fixed plate 8 is fixedly connected
There is telescopic rod 24, the lower part of the telescopic rod 24 is equipped with movable end 25, and the lower part of the movable end 25 is equipped with splicing platform 26, described
The top of splicing platform 26 slidably connects material-receiving device 27, and the inside of the material-receiving device 27 is equipped with sliding rail 35, the sliding rail 35
Lower slide be connected with several atmospheric pressure poles 38, the lower end of the atmospheric pressure pole 38 is equipped with cleaning jet thrust 39, the material-receiving device
27 top is equipped with jet plate 36, and the top of the jet plate 36 is equipped with several cleaning puff prots 37, the left and right of the sliding rail 35
Two sides are equipped with dust exhaust apparatus 40, and the two sides up and down of the dust exhaust apparatus 40 are respectively connected with dedusting chamber 41, pressure control system
System 28 is connected by air inlet pipe 29 with the top of aluminum water slot 4, and the top of the aluminum water slot 4 is connected with relief tube 30, described to let out
The other end of pressure pipe 30 is connected with exhaust gas processing device 31, and the workbench 34 is electrically connected with circuit control system 33, described
The inside of aluminum water slot 4 is equipped with several baroceptors 32.The lower part of the casting platform 1 is equipped with several support legs.At the tail gas
The inside for managing device 31 is equipped with filter device.If the inside of the aluminum water slot 4 is equipped with dry temperature sensor.The aluminum water slot 4
Outside is equipped with heating and heat-insulating device.The side of the aluminum water slot 4 is connected with inlet tube.In the air inlet pipe 29 and relief tube 30
Equipped with control valve.
The device is installed in low pressure casting when it is implemented, the aluminum casting selection mold appropriate processed as needed
It makes on machine, aluminium block is smelted into the aluminum water of high temperature and injected in aluminum water slot 4 by smelting furnace；Low pressure is controlled by operation element platform 34
Casting machine operation, piston rod 14 are shunk, and movable plate 11 is pushed to move down, while hydraulic cylinder 2 22 pushes lower mold 23 inwardly
It is mobile, upper mold 19 and the molding of lower mold 23 are compressed, by the pressure of the control molding of pressure sensor 20, prevent pressure improper
Influence the quality of aluminum casting；Control pressurer system 28 injects high pressure gas, high pressure gas by the inside of 29 casees aluminum water slots 4 of air inlet pipe
Body, which pushes, squeezes aluminum water, pushes the aluminum water inside stalk 5 to rise, enters in mold from liquid outlet 6 and cast, then aluminium
Water cooling meat forms aluminium casting；Control pressurer system 28 stops pressurizeing to aluminum water slot 4, will be in aluminum water slot 4 by relief tube 30
The air pressure removal in portion, the aluminum water liquid level decline inside stalk 5 pass through the control die casting of baroceptor 32 aluminum water slot 4 inside
Pressure, prevent the quality and intensity of pressure undue influence aluminum casting；After the completion of cooling, each hydraulic cylinder controls lower mold respectively
23 move outward, and upper mold 19 carries aluminum casting and moves up, lower slide of the material-receiving device 27 to upper mold 19, demoulding dress
It sets and demoulding processing is carried out to casting, the aluminum casting to fall off drops down onto the top of material-receiving device 27, after the completion of fitting, material-receiving device 27
It is displaced outwardly, staff carries out rewinding to aluminum casting；After the completion of casting, cleaning device cleans mold, removes mold
On impurity, high pressure gas is sprayed to mold by cleaning puff prot 37 and cleaning jet thrust 39, mold is cleaned, and led to
It crosses dust exhaust apparatus 40 and dedusting chamber 41 to remove the impurity absorption of mould inside, prevents influence of the impurity to casting next time, subtract
Few casting defect, improves the quality of casting.
The above is only the preferred embodiment of the utility model, and the protection scope of the utility model is not limited merely to
Above-described embodiment, technical solution belonging to the idea of the present invention belong to the protection scope of the utility model.It should refer to
Out, for those skilled in the art, it is without departing from the principle of the utility model it is several improvement and
Retouching, these improvements and modifications also should be regarded as the protection scope of the utility model.
Claims (7)
1. a kind of novel aluminum casting low pressure casting system, it is characterized in that: including air injection machine, control pressurer system, circuit control
System processed and workbench, the air injection machine include casting platform, and the top of the casting platform is equipped with casting platen, the casting
Reclaiming plate is equipped among the top of platen, the centre of the reclaiming plate is equipped with liquid outlet, and the inside of the casting platform is equipped with aluminum water
The inside of slot, the aluminum water slot is equipped with high temperature aluminum water, and the inside of the aluminum water slot is inserted with stalk, the lower end of the stalk
It protrudes under aluminum water liquid level, the upper end of the stalk is connected with liquid outlet, and the upper outside of the casting platen, which is equipped with, to be led
Slide bar one, the upper end of the slide guide bar one are equipped with fixed plate, slidably connect movable plate, the movable plate on the slide guide bar one
Top be equipped with several buffer units, the middle part of the fixed plate is equipped with several guide sliding bases, and the internal slide of the guide sliding base connects
It is connected to slide guide bar two, the lower end of the slide guide bar two is connected with movable plate, and the upper end of the movable plate is equipped with support plate, described
Be equipped with hydraulic cylinder one among the top of fixed plate, the inside of the hydraulic cylinder one is equipped with piston rod, the upper end of the piston rod with
Support plate is connected, and the lower part of the movable plate is equipped with several support rods, and the lower part of the support rod is equipped with mold mounting plate, institute
Mold mounting plate is stated equipped with mounting rack, the lower part of the mold mounting plate is equipped with upper mold, and the upper mold passes through mounting rack
It is fixed on mold mounting plate, pressure sensor is equipped between the mold mounting plate and upper mold, it is described to cast the upper of platen
Portion two sides are equipped with fixed frame, and the fixed frame is equipped with hydraulic cylinder two, and the movable end of the hydraulic cylinder two is equipped with lower mold, institute
The top that reclaiming plate is arranged in lower mold is stated, telescopic rod, the lower part of the telescopic rod are fixedly connected on the right side of the fixed plate
Equipped with movable end, the lower part of the movable end is equipped with splicing platform, and the top of the splicing platform slidably connects material-receiving device, described
The inside of material-receiving device is equipped with sliding rail, and the lower slide of the sliding rail is connected with several atmospheric pressure poles, and the lower end of the atmospheric pressure pole is set
There is cleaning jet thrust, the top of the material-receiving device is equipped with jet plate, and the top of the jet plate is equipped with several cleaning puff prots,
Dust exhaust apparatus is equipped at left and right sides of the sliding rail, the two sides up and down of the dust exhaust apparatus are respectively connected with dedusting chamber, the pressure
Force control system is connected by air inlet pipe with the top of aluminum water slot, and the top of the aluminum water slot is connected with relief tube, described to let out
The other end of pressure pipe is connected with exhaust gas processing device, and the workbench and circuit control system are electrically connected, the aluminum water slot
Inside is equipped with several baroceptors.
2. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the lower part of the casting platform
Equipped with several support legs.
3. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the exhaust gas processing device
Inside be equipped with filter device.
4. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the inside of the aluminum water slot
If equipped with dry temperature sensor.
5. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the outside of the aluminum water slot
Equipped with heating and heat-insulating device.
6. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the side of the aluminum water slot
It is connected with inlet tube.
7. a kind of novel aluminum casting low pressure casting system according to claim 1, it is characterized in that: the air inlet pipe and pressure release
Control valve is equipped on pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820432523.7U CN208214283U (en) | 2018-03-29 | 2018-03-29 | A kind of novel aluminum casting low pressure casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820432523.7U CN208214283U (en) | 2018-03-29 | 2018-03-29 | A kind of novel aluminum casting low pressure casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208214283U true CN208214283U (en) | 2018-12-11 |
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ID=64504697
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820432523.7U Expired - Fee Related CN208214283U (en) | 2018-03-29 | 2018-03-29 | A kind of novel aluminum casting low pressure casting system |
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| Country | Link |
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| CN (1) | CN208214283U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548861A (en) * | 2019-10-12 | 2019-12-10 | 邳州市政隆建设有限公司 | Novel casting machine |
| CN110560677A (en) * | 2019-10-22 | 2019-12-13 | 徐州念渠工程机械有限公司 | Novel casting machine |
| CN110560542A (en) * | 2019-10-15 | 2019-12-13 | 深圳市普奥视实业有限公司 | Electric punching machine |
| CN112276043A (en) * | 2020-10-21 | 2021-01-29 | 芜湖久弘重工股份有限公司 | Pressure regulating casting device for thin-wall casting |
| CN112355274A (en) * | 2020-09-11 | 2021-02-12 | 周芮冬 | Automatic injection pressurization adjusting device of die casting machine |
-
2018
- 2018-03-29 CN CN201820432523.7U patent/CN208214283U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548861A (en) * | 2019-10-12 | 2019-12-10 | 邳州市政隆建设有限公司 | Novel casting machine |
| CN110560542A (en) * | 2019-10-15 | 2019-12-13 | 深圳市普奥视实业有限公司 | Electric punching machine |
| CN110560677A (en) * | 2019-10-22 | 2019-12-13 | 徐州念渠工程机械有限公司 | Novel casting machine |
| CN112355274A (en) * | 2020-09-11 | 2021-02-12 | 周芮冬 | Automatic injection pressurization adjusting device of die casting machine |
| CN112276043A (en) * | 2020-10-21 | 2021-01-29 | 芜湖久弘重工股份有限公司 | Pressure regulating casting device for thin-wall casting |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181211 |