CN208213135U - A kind of konjak portuguese gansu polyose gel preparation facilities - Google Patents

A kind of konjak portuguese gansu polyose gel preparation facilities Download PDF

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Publication number
CN208213135U
CN208213135U CN201820460984.5U CN201820460984U CN208213135U CN 208213135 U CN208213135 U CN 208213135U CN 201820460984 U CN201820460984 U CN 201820460984U CN 208213135 U CN208213135 U CN 208213135U
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China
Prior art keywords
blender
tank body
motor
plate
belt pulley
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Expired - Fee Related
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CN201820460984.5U
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Chinese (zh)
Inventor
田妍基
吴先辉
叶桐
焦镭
马腾飞
庞杰
叶忠贤
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Ningde Vocational and Technical College
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Ningde Vocational and Technical College
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Abstract

The utility model provides a kind of konjak portuguese gansu polyose gel preparation facilities, including substrate, tank body, bearing, taper roller, motor, pulley, driving wheel, blender, belt;The top surface of substrate is equipped with newel, and the bearing inner race being embedded in mounted in tank body bottom center, multiple taper rollers are mounted in tank body bottom surface;The side of substrate is equipped with vertical vertical plate, and electric machine support is screwed onto the right side of vertical plate, the inclined driving wheel of pin joint on output shaft on the upside of motor, is connected with belt pulley on output shaft on the downside of motor, belt pulley is connected on the belt annular groove on tank body cylindrical surface by belt;Blender is n shape, and right vertical bar is inserted on the blender limiting plate on the left of vertical plate, and two horizontal driving pieces are stretched out on right vertical bar, are clipped in driving wheel left side edge;The left side vertical bar of blender is equipped with horizontal stirring sheet, and left side vertical bar is placed in the inner cavity of tank body.Motor drives belt pulley and driving wheel rotation, tank body rotation, and blender moves back and forth up and down.

Description

A kind of konjak portuguese gansu polyose gel preparation facilities
Technical field
The utility model relates to a kind of food processing apparatus, prepare and fill more particularly to a kind of konjak portuguese gansu polyose gel It sets.
Background technique
Amorphophallus Araeceae herbaceos perennial, there is long kind in Southwestern China portion area and central and west regions Plant history.The main component of konjaku is Glucomannan, is the food of a kind of low calorie, low-protein, high dietary-fiber, and rich Ten several amino acid and microelement containing needed by human body, as functional food, to hypertension, obesity, diabetes, constipation Have certain curative effect, can be prevented colon cancer with toxin expelling vivotoxin and rubbish, also have water-soluble, thickening, stabilization, suspension, gel, A variety of physicochemical properties such as film forming, bonding, so be a kind of natural health food being ideal food additives again.
Konjak gel refers to gelatinous product made of use or addition konjaku ingredient, is a kind of high molecular weight, nonionic Type Glucomannan.The particle of konjaku flour meets swollen profit after water, then ruptures and release the polymer of Glucomannan.Konjak gel master It will be by mannose and glucose group at the molar ratio of the two is about 1.6:1.0.
Konjak gel can be added to jelly, jam, fruit juice, vegetable juice, ice cream, ice cream as thickener and stabilizer And in other cold drinks, solid beverage, toppings and soup-blend powder;As binder can be added to noodles, rice noodles, twist skin, burger, To enhance biceps and keep fresh state in ham sausage, bread and cake;Various soft sweets, ox-hide can be added to as gelling agent In sugar and crystal sugar, it can also be used to make bionic foods.Therefore a kind of konjak portuguese gansu polyose gel preparation facilities is designed, it is convenient The konjak gel of food processing personnel's quick Fabrication high quality, this for improve food processing field the degree of automation and effect Rate, the drawbacks such as working hour waste, further ensure the continuity and rhythm of production process when being discharged and reduce traditional artificial operation Etc. being of great significance.
Summary of the invention
Therefore, the utility model provides to improve degree of automation and efficiency prepared by konjak portuguese gansu polyose gel Konjaku powder and warm water are prepared into homogeneous high quality Glucomannan and coagulated by a kind of konjak portuguese gansu polyose gel preparation facilities Glue.
The technical scheme adopted by the utility model is a kind of konjak portuguese gansu polyose gel preparation facilities, it is characterised in that: Including substrate, tank body, bearing, taper roller, motor, pulley, driving wheel, blender, belt.
The substrate is horizontal positioned oblate plate, and top surface centre is equipped with the newel to raise upward, is mounted in bearing In inner ring;The tank body is the cylindrical housings of top surface opening, and cylindrical bearing bore, institute are offered at the bottom center of tank body The outer ring for stating bearing is inlaid in bearing bore;The bottom surface of tank body is uniformly provided with multiple taper roller chambers, institute around center middle line Stating taper roller, to be inlaid in taper roller intracavitary.
Further, the central axis of the taper roller and tank body bottom surface are in a certain angle, are mounted on taper roller chamber After interior, the downside conical surface of each taper roller is equal with substrate top surface.
Substrate side protrudes horizontally up strip side plate, and side plate top surface is equipped with vertical vertical plate, and the bracket of the motor is spirally connected On the right side of vertical plate;Two motor shaft limiting plates, the upside output of the motor are protruded horizontally up on the right side of the vertical plate to the right Axis passes through two motor shaft limiting plates;The driving wheel is oblate cylinder, be equipped at the rounded face center of two sides in oblate cylinder Mandrel line axle sleeve in a certain angle, the axle sleeve pin joint are located at two motor shaft limiting plates on the upside output shaft of motor Between.
Further, the periphery of the substrate is equipped with multiple fixinig plates, and screw passes through fixinig plate and substrate is fixed on work On platform.
Close to bottom margin on the external cylindrical surface of the tank body, belt annular groove is offered around central axis;The motor For dual-axle motor, the vertical belt pulley of central axis is connected on the downside output shaft of motor;The top surface of the side plate offers Belt pulley limits hole, and the bottom surface of the belt pulley is equipped with thin cylindrical protrusions, limits in hole mounted in belt pulley;The belt is mounted in On the belt annular groove and belt pulley of tank body.
Two blender limiting plates are protruded horizontally up on the left side of the vertical plate of the substrate to the left, the blender is in n shape Rod-shaped, the right vertical part of blender is inserted in the blender jack of blender limiting plate;Two blenders of the vertical plate Between limiting plate, the through slot for having rectangle is run through in left and right face, and the right vertical part of the blender, which is equipped with, to be protruded horizontally up to the right Two strips drive piece, two strips driving pieces pass through to the right the through slot of vertical plate, are clipped at the left side edge of driving wheel.
Further, the height of two motor shaft limiting plates of the vertical plate two sides and two blender limiting plates distinguishes phase Together.
Further, the cross-sectional profiles of the blender and blender jack profile are the straight trough degree of lip-rounding.
Further, the thin cylindrical protrusions of the belt pulley bottom surface and belt pulley limit between hole, the motor it is upper Between side output shaft and motor shaft limiting plate, between the blender and blender limiting plate, relies on small bearing and realize that axis exists Rotation in hole.
On the left side vertical part of the blender, the stirring sheet equipped with horizontal strip shape, the left side vertical portion of blender Quartile is in the inner cavity of tank body.
The principles of the present invention are as follows: konjaku powder and warm water are in whipping process, after the particle chance water of konjaku flour gradually Then swollen profit ruptures and releases the polymer of Glucomannan, because konjak gel has stronger viscosity, the stream of gel Dynamic property is very poor, directly can generate larger resistance using stirring fork structure stirring konjak gel.
Motor drives pulley rotation, and belt pulley drives tank body to rotate by belt, and the adhesive of konjak gel is stronger, with Tank body rotate together;Motor drives driving wheel rotation, and driving wheel pushes stirring fork to pump upward or downward, stirs Vertical section of the vent in tank inner chamber is equipped with horizontal stirring sheet, drives konjak gel agitation up and down in tank inner chamber; Double stirring on horizontal and vertical direction, the konjaku powder particles for being sufficiently release the polymer of Glucomannan, make pledge The uniform konjak gel in ground.
A kind of konjak portuguese gansu polyose gel preparation facilities of the utility model has the advantages that
(1) driving wheel is made into skewed, converts rotary motion to the vertical motion of stirring fork;
(2) belt composition drives tank body rotation, overcomes the problems, such as that the rotation of stirring fork is difficult;
(3) Double stirring in horizontal and vertical direction, realizes the abundant release of gelatinous mass in konjaku powder particles.
So konjaku powder and warm water, are prepared into homogeneous height by this konjak portuguese gansu polyose gel preparation facilities Quality portuguese gansu polyose gel, the konjak gel of instant food processing staff's quick Fabrication high quality, this is for improving food processing The degree of automation and efficiency in field, the drawbacks such as working hour waste, further ensure production when being discharged and reduce traditional artificial operation Continuity and rhythm of process etc. are of great significance.
Other feature and advantage of the utility model will illustrate in the following description, or this is practical new by implementation Type and understand.
Detailed description of the invention
Attached drawing is only used for showing the purpose of specific embodiment, and is not considered as limitations of the present invention, entire In attached drawing, identical reference symbol indicates identical component.
Fig. 1 is the integral installation distribution structure schematic diagram at front side visual angle.
Fig. 2 is the integral installation distribution structure schematic diagram at upper right visual angle.
Fig. 3 is the dismantling schematic diagram of substrate, tank body, bearing.
Fig. 4 is the structural schematic diagram that taper roller is mounted on tank base.
Fig. 5 is structural schematic diagram of the tank body after central axis cutting.
Fig. 6 is the assembling schematic diagram of substrate, motor, blender.
Fig. 7 is the assembling schematic diagram of motor, pulley, driving wheel and substrate.
Fig. 8 is the assembling schematic diagram of blender and substrate.
Fig. 9 is the structural schematic diagram of substrate.
Figure 10 is the structural schematic diagram of the vertical plate of substrate.
Figure 11 is structural schematic diagram when driving wheel pushes up blender to highest point.
Figure 12 be the blender that drives of driving wheel to intermediate altitude when structural schematic diagram.
Figure 13 is structural schematic diagram when driving wheel pulls downward on blender to lowest point.
Figure 14 is the structural schematic diagram of motor and belt pulley.
Figure 15 is the structural schematic diagram of driving wheel.
Figure 16 is the structural schematic diagram of blender.
Figure label: 1- substrate, 101- side plate, 1011- belt pulley limit hole, 102- vertical plate, 1021- through slot, 1022- spiral shell Nail hole, 103- newel, 104- motor shaft limiting plate, 105- blender limiting plate, 1051- blender jack, 2- tank body, 201- Bearing bore, 202- taper roller chamber, the inner cavity 203-, 204- belt annular groove, 3- bearing, 4- taper roller, 5- motor, 501- branch Frame, output shaft on the upside of 502-, 6- belt pulley, 7- driving wheel, 701- axle sleeve, 8- blender, 801- driving piece, 802- stirring sheet, 9- belt.
Specific embodiment
A kind of konjak portuguese gansu polyose gel preparation facilities of the utility model is made into one below with reference to drawings and examples The detailed description of step.
A kind of konjak portuguese gansu polyose gel preparation facilities, it is characterised in that: including substrate 1, tank body 2, bearing 3, circular cone rolling Sub 4, motor 5, belt pulley 6, driving wheel 7, blender 8, belt 9.
As shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the substrate 1 is horizontal positioned oblate plate, top surface centre be equipped with to The newel 103 of upper protrusion, in 3 inner ring of bearing;The tank body 2 is the cylindrical housings of top surface opening, the bottom surface of tank body 2 Cylindrical bearing bore 201 is offered at center, the outer ring of the bearing 3 is inlaid in bearing bore 201;The bottom surface ring of tank body 2 Around center middle line, multiple taper roller chambers 202 are uniformly provided with, the taper roller 4 is inlaid in taper roller chamber 202.
Further, the central axis of the taper roller 4 and 2 bottom surface of tank body are in a certain angle, are mounted on taper roller After in chamber 202, the downside conical surface of each taper roller 4 is equal with 1 top surface of substrate.
As shown in Fig. 6, Fig. 7, Fig. 9, Figure 10, Figure 14, Figure 15,1 side of substrate protrudes horizontally up strip side plate 101, side plate 101 top surfaces are equipped with vertical vertical plate 102, and the bracket 501 of the motor 5 is screwed onto 102 right side of vertical plate;The right side of the vertical plate 102 Two motor shaft limiting plates 104 are protruded horizontally up on side to the right, the upside output shaft 502 of the motor 5 passes through two motor shafts Limiting plate 104;The driving wheel 7 is oblate cylinder, is equipped at the rounded face center of two sides with flat center axis in certain The axle sleeve 701 of angle, 701 pin joint of axle sleeve are located at two motor shaft limiting plates 104 on the upside output shaft 502 of motor 5 Between.
Further, the periphery of the substrate 1 is equipped with multiple fixinig plates, and screw passes through fixinig plate and substrate 1 is fixed on work Make on platform.
As shown in Figure 1, Figure 2, shown in Fig. 3, Figure 14, close to bottom margin on the external cylindrical surface of the tank body 2, around central axis Offer belt annular groove 204;The motor 5 is dual-axle motor, and it is vertical that central axis is connected on the downside output shaft of motor 5 Belt pulley 6;The top surface of the side plate 101 offers belt pulley and limits hole 1011, and the bottom surface of the belt pulley 6 is equipped with thin cylindrical Protrusion limits in hole 1011 mounted in belt pulley;The belt 9 is on the belt annular groove 204 and belt pulley 6 of tank body 2.
As shown in Fig. 6, Fig. 8, Figure 10, two blenders are protruded horizontally up on the left side of the vertical plate 102 of the substrate 1 to the left Limiting plate 105, the blender 8 is rod-shaped in n shape, and the right vertical part of blender 8 is inserted in the stirring of blender limiting plate 105 In device jack 1051;Between two blender limiting plates 105 of the vertical plate 102, the through slot 1021 for having rectangle is run through in left and right face, The right vertical part of the blender 8 is equipped with the two strips driving piece 801 protruded horizontally up to the right, and two strips drive Movable plate 801 passes through to the right the through slot 1021 of vertical plate 102, is clipped at the left side edge of driving wheel 7.
Further, two motor shaft limiting plates 104 of 102 two sides of vertical plate and two blender limiting plates 105 Height is identical respectively.
Further, the cross-sectional profiles of the blender 8 and 1051 profile of blender jack are the straight trough degree of lip-rounding.
Further, the thin cylindrical protrusions of 6 bottom surface of belt pulley and belt pulley limit between hole 1011, the motor Between 5 upside output shaft 502 and motor shaft limiting plate 104, between the blender 8 and blender limiting plate 105, rely on Small bearing realizes rotation of the axis in hole.
As shown in figure 16, on the left side vertical part of the blender 8, the stirring sheet 802 equipped with horizontal strip shape, stirring The left side vertical part of device 8 is located in the inner cavity 203 of tank body 2.
In whipping process, the particle of konjaku flour meets after water gradually swollen profit for konjaku powder and warm water, then ruptures and discharges The polymer of Glucomannan out, because konjak gel has stronger viscosity, the mobility of gel is very poor, directly utilizes and stirs Larger resistance can be generated by mixing fork structure stirring konjak gel.
As shown in Figure 11, Figure 12, Figure 13, motor 5 drives belt pulley 6 to rotate, and belt pulley 6 drives 2 turns of tank body by belt 9 Dynamic, the adhesive of konjak gel is stronger, as tank body 2 rotates together;Motor 5 drive driving wheel 6 rotate, driving wheel 6 upwards or It pushes down on blender 8 to pump, blender 8 is located at the vertical section in tank inner chamber 203 equipped with horizontal stirring Piece 802 drives konjak gel agitation up and down in tank inner chamber 203;Double stirring on horizontal and vertical direction, so that konjaku Powder particles sufficiently release the polymer of Glucomannan, produce homogeneous konjak gel.
The utility model further relates to a kind of konjak portuguese gansu polyose gel preparation method:
(1) the rotten konjaku powder of nothing for selecting fresh Amorphophallus rivieri production, removes impurity after sieving;
(2) other food additives are added according to demand, and abundant dry-mixing is carried out together with konjaku powder;
(3) a certain proportion of water is added in tank body 2, water is that 10 ~ 15 times of water temperatures of konjaku powder control on 20 DEG C of left sides It is right;
(4) stirring stands 2 ~ 3 hours, is swollen Glucomannan sufficiently to paste (5 ~ 10min);
(5) after being swollen, start preparation facilities, while adding alkaline gelling agent, generally coagulated using 10% milk of lime Glue, state of the pH stable 10 ~ 12 at this time;
(6) after adding base gel agent, konjak products have certain plasticity, are shaped to squeezing or filling former The konjak products of certain shapes;
(7) it after forming, is boiled at 60 ~ 70 DEG C 2 hours in Boiling trough, until product has certain hardness;
(8) after boiling, natural cooling 24 hours, its alkalinity is neutralized with diluted acid or flowing water rinses alkaline components therein, together When slough the heterochromatic objects such as mixed konjaku scurf and the concretionary dark gonorrhoea part of alkalinity.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not It is confined to this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in Change or replacement, should be covered within the scope of the utility model.

Claims (6)

1. a kind of konjak portuguese gansu polyose gel preparation facilities, it is characterised in that: including substrate (1), tank body (2), bearing (3), circle Bore roller (4), motor (5), belt pulley (6), driving wheel (7), blender (8), belt (9);
The substrate (1) is horizontal positioned oblate plate, and top surface centre is equipped with the newel (103) to raise upward, is mounted in In bearing (3) inner ring;The tank body (2) is the cylindrical housings of top surface opening, offers cylinder at the bottom center of tank body (2) The outer ring of the bearing bore (201) of shape, the bearing (3) is inlaid in bearing bore (201);The bottom surface of tank body (2) is in center Line, is uniformly provided with multiple taper roller chambers (202), and the taper roller (4) is inlaid in taper roller chamber (202);
Substrate (1) side protrudes horizontally up strip side plate (101), and side plate (101) top surface is equipped with vertical vertical plate (102), described The bracket (501) of motor (5) is screwed on the right side of vertical plate (102);Two are protruded horizontally up to the right on the right side of the vertical plate (102) The upside output shaft (502) of motor shaft limiting plate (104), the motor (5) passes through two motor shaft limiting plates (104);It is described Driving wheel (7) is oblate cylinder, is equipped with the axle sleeve in a certain angle with flat center axis at the rounded face center of two sides (701), axle sleeve (701) pin joint is located at two motor shaft limiting plates (104) on the upside output shaft (502) of motor (5) Between;
Close to bottom margin on the external cylindrical surface of the tank body (2), belt annular groove (204) are offered around central axis;It is described Motor (5) is dual-axle motor, is connected with the vertical belt pulley of central axis (6) on the downside output shaft of motor (5);The side plate (101) top surface offers belt pulley and limits hole (1011), and the bottom surface of the belt pulley (6) is equipped with thin cylindrical protrusions, is mounted in Belt pulley limits in hole (1011);The belt (9) is on the belt annular groove (204) and belt pulley (6) of tank body (2);
Two blender limiting plates (105) are protruded horizontally up on the left side of the vertical plate (102) of the substrate (1) to the left, it is described to stir Mixing device (8) is in that n shape is rod-shaped, and the right vertical part of blender (8) is inserted in the blender jack of blender limiting plate (105) (1051) in;Between two blender limiting plates (105) of the vertical plate (102), the through slot for having rectangle is run through in left and right face (1021), the right vertical part of the blender (8) is equipped with two strips driving piece (801) protruded horizontally up to the right, Two strip drivings piece (801) pass through to the right the through slot (1021) of vertical plate (102), are clipped at the left side edge of driving wheel (7);
On the left side vertical part of the blender (8), the stirring sheet (802) equipped with horizontal strip shape, the left side of blender (8) Vertical portion is located in the inner cavity (203) of tank body (2).
2. konjak portuguese gansu polyose gel preparation facilities according to claim 1, it is characterised in that: the taper roller (4) Central axis and tank body (2) bottom surface it is in a certain angle, after being mounted in taper roller chamber (202), each taper roller (4) The downside conical surface is equal with substrate (1) top surface.
3. konjak portuguese gansu polyose gel preparation facilities according to claim 1, it is characterised in that: the week of the substrate (1) Side is equipped with multiple fixinig plates, and screw passes through fixinig plate and substrate (1) is fixed on workbench.
4. konjak portuguese gansu polyose gel preparation facilities according to claim 1, it is characterised in that: the vertical plate (102) two Two motor shaft limiting plates (104) of side are identical with the height of two blender limiting plates (105) difference.
5. konjak portuguese gansu polyose gel preparation facilities according to claim 1, it is characterised in that: the blender (8) Cross-sectional profiles and blender jack (1051) profile are the straight trough degree of lip-rounding.
6. konjak portuguese gansu polyose gel preparation facilities according to claim 1, it is characterised in that: belt pulley (6) bottom The thin cylindrical protrusions and belt pulley in face limit between hole (1011), the upside output shaft (502) and motor shaft of the motor (5) Between limiting plate (104), between the blender (8) and blender limiting plate (105), relies on small bearing and realize axis in hole Rotation.
CN201820460984.5U 2018-04-03 2018-04-03 A kind of konjak portuguese gansu polyose gel preparation facilities Expired - Fee Related CN208213135U (en)

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CN201820460984.5U CN208213135U (en) 2018-04-03 2018-04-03 A kind of konjak portuguese gansu polyose gel preparation facilities

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393045A (en) * 2018-04-03 2018-08-14 宁德职业技术学院 A kind of konjak portuguese gansu polyose gel preparation facilities and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393045A (en) * 2018-04-03 2018-08-14 宁德职业技术学院 A kind of konjak portuguese gansu polyose gel preparation facilities and method

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Granted publication date: 20181211

Termination date: 20210403