CN208201157U - Coating wastewater equipment for reclaiming - Google Patents
Coating wastewater equipment for reclaiming Download PDFInfo
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- CN208201157U CN208201157U CN201820492973.5U CN201820492973U CN208201157U CN 208201157 U CN208201157 U CN 208201157U CN 201820492973 U CN201820492973 U CN 201820492973U CN 208201157 U CN208201157 U CN 208201157U
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- major trough
- spareslots
- filter
- diatomaceous earth
- tank
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Abstract
The utility model discloses a kind of coating wastewater equipment for reclaiming, comprising: major trough component, spare bowl assembly and filter assemblies.Major trough component is mounted on a high position, and major trough component is rinsed the vehicle body through electrophoretic painting using tank liquor.Spare bowl assembly is mounted on low level, and spare bowl assembly is connected to major trough component, the turbid overflowed in spareslots components containing major trough component.Filter assemblies are connected to spare bowl assembly and major trough component, and turbid flows into filter assemblies from spare bowl assembly, and turbid is filtered into clear liquid by filter assemblies, and clear liquid is back to major trough component and spare bowl assembly.The coating wastewater equipment for reclaiming of the utility model realizes the requirement of industrial effluent reusing, and the water standard of processed recycle-water can achieve the requirement that substitution deionized water is rinsed electrophoresis vehicle body.
Description
Technical field
The utility model relates to manufactruing equipment of automobile fields, return more specifically to the waste water in vehicle coating process
Use technology.
Background technique
Electrophoretic painting (electro-coating) is to make the pigment being suspended in electrophoresis liquid and resin etc. using extra electric field
The coating process of particle directional migration and the workpiece surface for one of being deposited on electrode.Electrophoretic painting is the main of car surface japanning
Technique.After electrophoretic painting, above vehicle body still can residual electrophoretic stoste, need successively to pass through ultrafiltrate and de-ionized water tank
Cleaning, just can guarantee electrophoresis vehicle body appearance.
In above-mentioned cleaning process, has and cause a large amount of pigment and resin residue in ultrafiltrate and de-ionized water tank
In, ultrafiltrate can be reused by flowing back into electrophoresis major trough, but de-ionized water tank cannot achieve such function.
When the solid content content of de-ionized water tank is more than 0.02% weight percent, electrophoresis mass defect will be caused.Industry at present
The method inside used is diluted during production by constantly adding fresh deionized water, by the solid of deionized water
Component content control in 0.01% weight percent hereinafter, extra tank liquor carries out overflow, as being discharged after Industrial Wastewater Treatment.
Entirety tank liquor when maintaining that stops production carries out displacement.
Using above-mentioned technique, the workshop of 300,000 trolleys of annual output, a deionized water tankage is 46 tons, 1 year
The industrial wastewater of discharge reaches 4.5 ten thousand tons, 67.5 ten thousand yuan of expense.Cause the waste of water resource and the wave of wastewater treatment expense
Take.
Utility model content
The utility model is directed to a kind of equipment that coating wastewater can be filtered to reuse.
An embodiment according to the present utility model proposes a kind of coating wastewater equipment for reclaiming, comprising: major trough component, spare
Bowl assembly and filter assemblies.Major trough component is mounted on a high position, and major trough component rushes the vehicle body through electrophoretic painting using tank liquor
It washes.Spare bowl assembly is mounted on low level, and spare bowl assembly is connected to major trough component, overflows in spareslots components containing major trough component
Turbid.Filter assemblies are connected to spare bowl assembly and major trough component, and turbid flows into filter assemblies, filtering group from spare bowl assembly
Turbid is filtered into clear liquid by part, and clear liquid is back to major trough component and spare bowl assembly.
In one embodiment, major trough component includes: major trough, spray pipeline, major trough circulating pump, major trough nephelometer, major trough
Overflow passage and major trough return line.Major trough is installed on a high position, accommodates tank liquor in major trough.Spray pipeline is using tank liquor to through electrophoresis
The vehicle body of coating is rinsed, and the tank liquor after flushing flows into major trough.Tank liquor in major trough is pumped to spray by major trough circulating pump
Pipeline.Major trough nephelometer is mounted in major trough, and major trough nephelometer detects the turbidity of tank liquor in major trough.Major trough overflow passage is mounted on
On major trough, major trough overflow passage is mounted on liquid level highest point in major trough, and turbid is overflowed from major trough overflow passage, major trough overflow passage
It is connected to spare bowl assembly.Major trough return line is mounted on major trough, and major trough return line is connected to filter assemblies, through filtering group
The clear liquid of part filtering is flowed back into major trough by major trough return line.
In one embodiment, spare bowl assembly includes: spareslots, spareslots nephelometer, spareslots outlet tube road and standby
With slot return line.Spareslots is installed on low level, and major trough overflow pipe is connected to the first side of spareslots, and the turbid is overflow by major trough
Flow tube flows into spareslots.Spareslots nephelometer is mounted in spareslots, and spareslots nephelometer detects the turbidity of tank liquor in spareslots.
Tank liquor in spareslots is led to filter assemblies by spareslots outlet tube road.Spareslots return line will be through filtering component filters
Clear liquid is back in spareslots.
In one embodiment, spareslots outlet tube road is provided with spareslots Pump for giving-out and pressure gauge, and spareslots goes out liquid
Pump pumps out the tank liquor in spareslots, and pressure gauge detects the pressure in spareslots outlet tube.
In one embodiment, filter assemblies include: diatomaceous earth filter, precoating tank, precoating tank nephelometer and precoating pump.
The entrance of diatomaceous earth filter is connected to spareslots outlet tube road, the outlet of diatomaceous earth filter and spareslots return line and master
The connection of slot return line, diatomaceous earth filter is interior to fill diatomite filter cake.Precoating tank is connected to diatomaceous earth filter, diatomite mistake
The precoating refluxing opening of filter is communicated to the entrance of precoating tank, precoats the outlet of tank to the entrance of diatomaceous earth filter, precoating
Diatomite particle is accommodated in tank.Precoating tank nephelometer is mounted in precoating tank.Precoating pump is mounted on precoating tank and exports to diatom
On pipeline between the entrance of native filter, diatomite particle is filled into diatomaceous earth filter and forms diatomite filter by precoating pump
Cake.
In one embodiment, check valve, eight bag filters and double nephelometers are installed on major trough return line, from
The entrance of diatomaceous earth filter successively installs double nephelometers, eight bag filters and check valve to the direction of major trough, check valve
Flow direction is to flow to from the entrance of diatomaceous earth filter to the direction of major trough.
In one embodiment, it is 10 μm of filter bag that eight bag filters, which have 8 precision,.
In one embodiment, include multiple filter bags in diatomaceous earth filter, fill diatomite particle shape in filter bag
At diatomite filter cake, micro-pore is formed in diatomite filter cake, reaches 1-2 μm of filtration grade.
In one embodiment, spareslots outlet tube road, spareslots return line, precoating tank export to diatomite filtering
Check valve is mounted on pipeline between the entrance of device.
In one embodiment, the solid content of turbid is higher than 0.02% weight percent, and the solid content of clear liquid is lower than
0.01% weight percent.
The coating wastewater equipment for reclaiming of the utility model realizes the requirement of industrial effluent reusing, processed recycle-water
Water standard can achieve the requirement that substitution deionized water is rinsed electrophoresis vehicle body.
Detailed description of the invention
The above and other feature of the utility model, property and advantage will pass through with reference to the accompanying drawings and examples
It describes and becomes apparent, identical appended drawing reference always shows identical feature in the accompanying drawings, in which:
Fig. 1 discloses the structural schematic diagram of the coating wastewater equipment for reclaiming of an embodiment according to the present utility model.
Specific embodiment
Refering to what is shown in Fig. 1, Fig. 1 discloses the structure of the coating wastewater equipment for reclaiming of an embodiment according to the present utility model
Schematic diagram.The coating wastewater equipment for reclaiming includes: major trough component, spare bowl assembly and filter assemblies.Major trough component is mounted on height
Position, usual major trough component are mounted in the eminence of workshop.Major trough component is rinsed the vehicle body through electrophoretic painting using tank liquor.
Spare bowl assembly is mounted on low level, and in one embodiment, there are enough drops, examples between spare bowl assembly and major trough component
Such as 9 meters of drop.Spare bowl assembly is connected to major trough component, the turbid overflowed in spareslots components containing major trough component.Filtering
Component is connected to spare bowl assembly and major trough component, and turbid flows into filter assemblies from spare bowl assembly, and filter assemblies are by turbid mistake
Clear liquid is filtered into, clear liquid is back to major trough component and spare bowl assembly.
In the embodiment shown in fig. 1, major trough component includes: major trough 101, spray pipeline 103, major trough circulating pump 102, master
Slot nephelometer 104, major trough overflow passage 105 and major trough return line 106.Major trough 101 is installed on a high position, accommodates in major trough 101
Tank liquor.In one embodiment, major trough 101 is stainless steel trough body, volume 46m3.Spray pipeline 103 is using tank liquor to through electricity
The vehicle body of electrophoresis painting dressing is rinsed, and the tank liquor after flushing flows into major trough 101.Major trough circulating pump 102 is by the tank liquor in major trough 101
It is pumped to spray pipeline 103.In one embodiment, the flow of major trough circulating pump 102 is 120m3/ h, pressure 3.5bar.It is main
Slot nephelometer 104 is mounted in major trough 101, and major trough nephelometer 101 detects the turbidity of tank liquor in major trough 101.In one embodiment
In, the precision of major trough nephelometer 104 is 0.1NTU, has LED visualization display.Major trough overflow passage 105 is mounted on major trough 101
On, major trough overflow passage 105 is mounted on liquid level highest point in major trough 101.Since major trough overflow passage 105 is arranged in major trough 101
The interior highest position of liquid level, therefore turbid can be just overflowed after major trough 101 is filled, it is possible thereby to guarantee have in major trough 101
There are enough tank liquors.Turbid is overflowed from major trough overflow passage 105, and major trough overflow passage 105 is connected to spare bowl assembly.Major trough returns
Flow tube road 106 is mounted on major trough 101, and major trough return line 106 is connected to filter assemblies, and the clear liquid for being filtered component filters is logical
Major trough return line 106 is crossed to flow back into major trough 101.In the embodiment shown in fig. 1, major trough overflow passage 105 and major trough return
Flow tube road 106 is located at the two sides of major trough 101, and such overflow and circuit are not easy to interfere with each other and influence.
In the embodiment shown in fig. 1, spare bowl assembly includes: that spareslots 201, spareslots nephelometer 202, spareslots go out
Liquid pipeline and spareslots return line 205.Spareslots 201 is installed on low level.In one embodiment, spareslots 201 and major trough
There are enough drops, such as 9 meters of drop between 101.For example spareslots 201 can be arranged in the altitude datum on ground
On, and major trough 101 is arranged in apart from the high position in 9 meters of ground.In one embodiment, spareslots 201 is equally using stainless
Steel tank body, volume 46m3.Major trough overflow pipe 105 is connected to 201 first side of spareslots, and turbid is flowed by major trough overflow pipe 105
Enter spareslots 201.In the illustrated embodiment, major trough overflow pipe 105 is connected to the top of 201 side of spareslots.Due to major trough
There are enough high and low fall between spareslots, and major trough overflow pipe is arranged in the top of spareslots, and such turbid can be
It is flowed into spareslots naturally under the action of gravity, does not need that additional driving mechanism is arranged.Spareslots nephelometer 202 is mounted on standby
With in slot 201, spareslots nephelometer 202 detects the turbidity of tank liquor in spareslots 201.In one embodiment, spareslots turbidity
The precision of meter 202 is similarly 0.1NTU, it may have LED visualization display.Spareslots outlet tube road is by the tank liquor in spareslots 201
Lead to filter assemblies.In the embodiment shown in fig. 1, spareslots outlet tube road is provided with spareslots Pump for giving-out 203 and pressure
Power meter 204.Spareslots Pump for giving-out 203 pumps out the tank liquor in spareslots 201.Pressure gauge 204 detects in spareslots outlet tube
Pressure.In one embodiment, spareslots Pump for giving-out 203 is variable frequency pump, flow 40m3/ h, pressure 4bar.Pressure gauge 204
Range be 0-8bar, pressure gauge 204 have pressure value triggering feedback.Spareslots return line 205 will be through filtering component filters
Clear liquid be back in spareslots 201.
In the embodiment shown in fig. 1, filter assemblies include: diatomaceous earth filter 301, precoating tank 302, precoating tank turbidity
Meter 303 and precoating pump 304.There are three mouths for the tool of diatomaceous earth filter 301: entrance, outlet and precoating refluxing opening.Diatomaceous earth filter
301 entrance is connected to spareslots outlet tube road, and the outlet of diatomaceous earth filter and spareslots return line 205 and major trough flow back
Pipeline 106 is connected to.Diatomite filter cake is filled in diatomaceous earth filter 301.In one embodiment, diatomaceous earth filter 301 has
There is a cavity, the volume of cavity can be 3m3.The cavity of diatomaceous earth filter includes multiple filter bags, and filter bag can be
Stainless steel material, 200 mesh of precision.Total filter area in entire diatomaceous earth filter 301 is about 40 ㎡.It is filled in filter bag
Diatomite particle forms diatomite filter cake, fills 400 mesh by precoating mode when in use, amounts to 20 kilograms of diatomite
Grain.Diatomite particle forms filter cake in filter bag, forms micro-pore inside filter cake, reaches 1-2 μm of filtration grade.
Precoating tank 302 is connected to diatomaceous earth filter 301.In one embodiment, the precoating of diatomaceous earth filter 301
Refluxing opening is communicated to the entrance of precoating tank 302, precoats the outlet of tank 302 to the entrance of diatomaceous earth filter 301, precoats tank
Diatomite particle is accommodated in 302.In one embodiment, the volume for precoating tank 302 is 4m3, precoating tank 302 is for diatomite mistake
The filling of 301 inside diatomite particle of filter.
Precoating tank nephelometer 303 is mounted in precoating tank 302.
Precoating pump 304 is mounted on the pipeline between the entrance for exporting to diatomaceous earth filter 301 of precoating tank 302.In advance
It applies pump 304 and diatomite particle is filled into formation diatomite filter cake in diatomaceous earth filter 301.
In one embodiment, the solid content for the turbid overflowed from major trough 101 is higher than 0.02% weight percent.And it passes through
The solid content of the clear liquid of the filtering of diatomaceous earth filter 301 is crossed lower than 0.01% weight percent.Clear liquid is sent back to major trough 101
With in spareslots 201 to carry out reuse.
It returns to shown in Fig. 1, is installed on the major trough return line 106 for being exported to major trough 101 of diatomaceous earth filter 301
There are check valve 307, eight bag filters 306 and double nephelometers 305.From the entrance of diatomaceous earth filter to the direction of major trough, i.e.,
Double nephelometers 305, eight bag filters 306 and check valve 307 are successively installed in the flow direction of clear liquid.The flow direction of check valve 307
To flow to from the entrance of diatomaceous earth filter to the direction of major trough.Since the position of major trough 101 is higher and diatomaceous earth filter 301
Position it is lower, therefore clear liquid is back to major trough 101 and needs additional driving equipment.In one embodiment, due to diatom
Native filter and the capacity for precoating tank are all limited, in the collective effect of spareslots Pump for giving-out 203 and major trough circulating pump 102
Under, the clear liquid that diatomaceous earth filter 301 exports can be conveyed successively by double nephelometers 305 and eight bag filters 306
To major trough 101.Check valve 307 can only be opened unidirectionally, place clear liquid to opposite direction flowing.In one embodiment, eight pocket type mistake
It is 10 μm of filter bag that filter 306, which has 8 precision,.
Shown in continuing to refer to figure 1, spareslots outlet tube road, spareslots return line 205, precoating tank export to diatomite
Check valve is mounted on pipeline between the entrance of filter.The effect of these check valves is so that liquid can only be according to predetermined
Direction one-way flow, the case where without opposite direction flowing.Specifically, the check valve of spareslots outlet tube road is
So that turbid flows to diatomaceous earth filter from spareslots.Check valve on spareslots return line 205 is so that clear liquid is from diatom
Native filter flows to spareslots.Precoating tank the check valve exported on the pipeline between the entrance of diatomaceous earth filter be so that
Liquid can only flow to diatomaceous earth filter from precoating tank.
The coating wastewater equipment for reclaiming of the utility model use process is as follows:
Before work, add 3.5m in precoating tank 3023Deionized water, diatomaceous earth filter 301 is switched to pre- smearing
Formula is then turned on precoating pump 304 and is recycled.In cyclic process, the diatomite particle of 20KG is added in precoating tank 302, silicon
Diatomaceous earth particle enters in diatomaceous earth filter 301 with liquid, is retained by the stainless steel filter bag of 200 mesh, and filter membrane is formed.With
The continuation of circulation, the filter membrane formed in stainless steel filter bag is more and more thicker, just becomes filter cake.When liquid in precoating tank 302
It is more and more limpider, when precoating tank nephelometer 303 shows 0.1NTU, it can terminate to precoat.
When work, diatomaceous earth filter 301 is switched to normal production model: first adding 40m in spareslots 2013Go
Ionized water is then turned on spareslots Pump for giving-out 203.Under the action of spareslots Pump for giving-out 203, liquid passes through major trough return line
106 flow into major trough, and the liquid level of major trough 101 rises.After starting cleaning, rinses the turbid got off and also stay in major trough.It is turbid
Liquid is flowed in spareslots 201 by major trough overflow passage 105, and since the position of major trough 101 is higher, turbid is in gravity
Under naturally flow in spareslots 201.Turbid further flows into diatomaceous earth filter 301 by diatomaceous earth filter 301 from spareslots
It is filtered.After filtration, the solid content of liquid drops to 0.01% weight percent hereinafter, becoming clear liquid, and clear liquid passes through
Eight bag filters 306, check valve 307 return major trough 101 via major trough return line 106, dilute tank liquor in major trough 101
Solid content.The processing flow of diatomaceous earth filter 301 is 40m3/ h, 101 liquid capacity of major trough are 46m3, then average
The higher liquid of solid content in time major trough 101 of processing in 1.15 hours.
The effect of pressure gauge 204 is: when pressure gauge 204 value be greater than 6bar, illustrate diatom in diatomaceous earth filter 301
Native filter cake has been saturated, and needs replacing diatomite.The effect of double nephelometers 305 is: when one of them turbidity be higher than 5NTU, that
Illustrate that 301 stainless steel filter bag of diatomaceous earth filter has leakage, causes diatomite particle to enter liquid back pipe, signal is anti-at this time
It is fed to spareslots Pump for giving-out 203, so that spareslots Pump for giving-out 203 is shut down to be overhauled.The diatomite particle size of 400 mesh is
38 μm, it is 10 μm of filter bags by being mounted on precision in eight bag filters 306, a small amount of diatomite particle can be carried out
Filter, to prevent the problem of diatomite particle pollutes major trough 101.The design of the equipment has fully considered and perfect diatom
Native filter 301 is applied to the defect of paint industry.
The coating wastewater equipment for reclaiming of the utility model can be applied to automobile electrophoresis tank, it is ensured that vehicle body upper steel plate thickness
The positions such as higher threshold reach the film thickness of requirement for anticorrosion, nor the film thickness that will cause other regions is exceeded, avoids
The exceeded consumption of electrophoresis raw materials for varnish.
The coating wastewater equipment for reclaiming of the utility model realizes the requirement of industrial effluent reusing, processed recycle-water
Water standard can achieve the requirement that substitution deionized water is rinsed electrophoresis vehicle body.
Above-described embodiment, which is available to, is familiar with person in the art to realize or using the utility model, be familiar with ability
The personnel in domain can in the case where not departing from the utility model thought of the utility model, to above-described embodiment make various modifications or
Variation, thus the protection scope of the utility model is not limited by above-described embodiment, and should meet claims to mention
Inventive features maximum magnitude.
Claims (9)
1. a kind of coating wastewater equipment for reclaiming characterized by comprising
Major trough component, major trough component are mounted on a high position, and major trough component is rinsed the vehicle body through electrophoretic painting using tank liquor;
Spare bowl assembly, spare bowl assembly are mounted on low level, and spare bowl assembly is connected to major trough component, spareslots components containing master
The turbid overflowed in bowl assembly;
Filter assemblies, filter assemblies are connected to spare bowl assembly and major trough component, and turbid flows into filter assemblies from spare bowl assembly,
Turbid is filtered into clear liquid by filter assemblies, and clear liquid is back to major trough component and spare bowl assembly.
2. coating wastewater equipment for reclaiming as described in claim 1, which is characterized in that the major trough component includes:
Major trough, major trough are installed on a high position, accommodate tank liquor in major trough;
Spray pipeline, spray pipeline are rinsed the vehicle body through electrophoretic painting using tank liquor, and the tank liquor after flushing flows into major trough
It is interior;
Tank liquor in major trough is pumped to spray pipeline by major trough circulating pump, major trough circulating pump;
Major trough nephelometer, is mounted in major trough, and major trough nephelometer detects the turbidity of tank liquor in major trough;
Major trough overflow passage, is mounted on major trough, and major trough overflow passage is mounted on liquid level highest point in major trough, and turbid is overflow from major trough
Flow tube road is overflowed, and major trough overflow passage is connected to spare bowl assembly;
Major trough return line, is mounted on major trough, and major trough return line is connected to filter assemblies, through the clear liquid for filtering component filters
It is flowed back into major trough by major trough return line.
3. coating wastewater equipment for reclaiming as claimed in claim 2, which is characterized in that the spare bowl assembly includes:
Spareslots, spareslots are installed on low level, and the major trough overflow pipe is connected to the first side of spareslots, and the turbid passes through major trough
Overflow pipe flows into spareslots;
Spareslots nephelometer, is mounted in spareslots, and spareslots nephelometer detects the turbidity of tank liquor in spareslots;
Tank liquor in spareslots is led to filter assemblies by spareslots outlet tube road;
Clear liquid through filtering component filters is back in spareslots by spareslots return line.
4. coating wastewater equipment for reclaiming as claimed in claim 3, which is characterized in that
Spareslots outlet tube road is provided with spareslots Pump for giving-out and pressure gauge, and spareslots Pump for giving-out is by the slot in spareslots
Liquid pump goes out, and pressure gauge detects the pressure in spareslots outlet tube.
5. coating wastewater equipment for reclaiming as claimed in claim 2, which is characterized in that the filter assemblies include:
The entrance of diatomaceous earth filter, diatomaceous earth filter is connected to spareslots outlet tube road, the outlet of diatomaceous earth filter with
Spareslots return line is connected to major trough return line, and diatomite filter cake is filled in the diatomaceous earth filter;
Tank is precoated, precoating tank is connected to diatomaceous earth filter, and the precoating refluxing opening of diatomaceous earth filter is communicated to entering for precoating tank
Mouthful, the outlet of tank is precoated to the entrance of diatomaceous earth filter, is precoated and is accommodated diatomite particle in tank;
Tank nephelometer is precoated, is mounted in precoating tank;
Precoating pump, is mounted on exporting on the pipeline between the entrance of diatomaceous earth filter for precoating tank, and precoating is pumped diatomite
It is particles filled that diatomite filter cake is formed into diatomaceous earth filter.
6. coating wastewater equipment for reclaiming as claimed in claim 5, which is characterized in that
Check valve, eight bag filters and double nephelometers are installed, from entering for diatomaceous earth filter on the major trough return line
Mouth successively installs double nephelometers, eight bag filters and check valve, the flow direction of check valve is from diatomite mistake to the direction of major trough
The entrance of filter is flowed to the direction of major trough.
7. coating wastewater equipment for reclaiming as claimed in claim 6, which is characterized in that
It is 10 μm of filter bag that eight bag filter, which has 8 precision,.
8. coating wastewater equipment for reclaiming as claimed in claim 5, which is characterized in that
It include multiple filter bags in the diatomaceous earth filter, filling diatomite particle forms diatomite filter cake, silicon in filter bag
Micro-pore is formed in diatomaceous earth filter cake, reaches 1-2 μm of filtration grade.
9. coating wastewater equipment for reclaiming as claimed in claim 5, which is characterized in that
Spareslots outlet tube road, spareslots return line, precoating tank export between the entrance of diatomaceous earth filter
Check valve is mounted on pipeline.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109432869A (en) * | 2018-12-14 | 2019-03-08 | 广东百维生物科技有限公司 | For filtering the diatomite filter group and its control method of collagen |
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2018
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109432869A (en) * | 2018-12-14 | 2019-03-08 | 广东百维生物科技有限公司 | For filtering the diatomite filter group and its control method of collagen |
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