CN208197777U - A kind of mattress composite production line - Google Patents
A kind of mattress composite production line Download PDFInfo
- Publication number
- CN208197777U CN208197777U CN201820541740.XU CN201820541740U CN208197777U CN 208197777 U CN208197777 U CN 208197777U CN 201820541740 U CN201820541740 U CN 201820541740U CN 208197777 U CN208197777 U CN 208197777U
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- roller
- mattress
- workbench
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- frames
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Abstract
The utility model provides a kind of mattress composite production line, including from the right three mattress composite structures set gradually of turning left, composite structure includes turn left from the right side the first workbench set gradually, Frictioning device and the second workbench；The table top right end of first workbench is equipped with the first driven roller；The table top left end of second workbench is equipped with double laminating mechanisms；Baking oven is additionally provided on the table top of second workbench, baking oven is placed between double laminating mechanisms and Frictioning device.Advantage is: the utility model effectively unites three mattress composite structures, convenient successively to glue to four layers of mattress compound, without carrying out transport and loading and unloading in process, reduces the labor intensity of worker, improves production efficiency；The height of upper glue roller can be adjusted according to actually required compound mattress thicknesses and the mattress number of plies, solve the problems, such as that different size mattress and different number of plies mattress gluings are difficult, it ensure that lower rubber roller is consistent with its two sides belt upper level, ensure that the transportation stability of mattress gluing front and back.
Description
Technical field
The present invention relates to mattress laminating production technical field more particularly to a kind of mattress composite production lines.
Background technique
In household industry, the kind of mattress is more and more, and now most popular is composite mattress, and composite mattress is general
By compound two factory of three to four layers of mattress, general top and bottom are latex mattress, palm fibre pad, and centre is foam-rubber cushion.Current this composite mattress
Production completed by common seccotine machine, but the machine can only realize two layers it is compound, points three are needed for composite mattress
Machine is completed, since mattress size is larger, the quality of single layer mattress is with regard to bigger, two layers, bed of three stackings when being combined
Pad is especially heavy, and not readily transportable, feeding not only causes the labor intensity of worker larger, also makes production efficiency very low.
Summary of the invention
To solve the above problems, solving the compound difficulty of Multilayer mattress the invention discloses a kind of mattress composite production line
The problem of.
In order to reach the goals above, the invention provides the following technical scheme:
A kind of mattress composite production line, it is characterised in that: including turning left the three mattress composite structures set gradually from the right side,
The mattress composite structure includes turn left from the right side the first workbench set gradually, Frictioning device and the second workbench；Described
The table top right end of one workbench is equipped with the first driven roller；The Frictioning device includes the first frames, the first support machine
Front and rear sides in the middle part of frame are symmetrically arranged with horizontally disposed first strut, She You not bearing machine below the middle part of two first struts
Structure, the supporting device include the second strut of two or so vertically symmetrical settings, and the upper end of two second struts and the first strut are solid
Fixed connection, and the supporting member that can slide up and down is fitted between two second struts, it is coupled between two supporting member of front and back
There is lower rubber roller, is connected between the lower end of two supporting devices by horizontally disposed support plate, the support plate bottom is equipped with
The piston rod of first cylinder, first cylinder is set up, and the piston rod upper end of the first cylinder and the middle part of support plate are solid
Fixed connection, is symmetrically arranged with the second driven voller and the first driven voller at left and right sides of the lower rubber roller, in first frames
It is fitted with servo lifting device at left and right sides of portion, is fitted with level between the lift side of two servo lifting devices and sets
The support frame set, the support frame are set in outside the first frames, are fitted with upper glue roller in the middle part of the support frame, described
The surface of lower rubber roller is arranged in upper glue roller, and the axis of upper glue roller is parallel with the axis of lower rubber roller, the upper glue roller and setting
Servo motor in the first frames bottom is cooperatively connected, and is fitted with the scraper plate being obliquely installed, institute on the right side of upper glue roller
It states scraper plate and turns left from the right side and tilt down setting, and the front and rear sides of scraper plate are equipped with baffle, the bottom of scraper plate is equipped with regulating device, institute
The top stated between upper glue roller and scraper plate is equipped with viscose glue blanking funnel；The table top left end of second workbench is equipped with double pressing machines
Structure, the lower section of double laminating mechanisms are equipped with the second driven roller, and double laminating mechanisms include two symmetrically arranged pressing devices of left and right,
The pressing device includes the second frames, and the bottom of second frames is equipped with lower compression roller, and the lower compression roller is just
Top is equipped with upper pressure roller, and the axis of lower compression roller is parallel with the axis of upper pressure roller, and the tops of second frames is equipped with the
The piston rod of two cylinders, second cylinder is down-set, and the piston-rod lower end of the second cylinder is coupled with upper pressure roller；Institute
It states and is additionally provided with baking oven on the table top of the second workbench, and baking oven is placed between double laminating mechanisms and Frictioning device；Described first drives
Dynamic roller and the first driven voller fit on are equipped with the first belt, second driven roller, the second driven voller and two lower compression rollers
Fit on is equipped with the second belt.
Further, the regulating device includes that the mounting base of scraper plate bottom is arranged in, and the bottom of the mounting base is equipped with
Sliding seat, the bottom of the sliding seat are fitted with pedestal, and what the sliding seat can horizontally slip is set on the base, and sliding
It is equipped with the fixed plate being vertically arranged at the top of the right end of dynamic seat, is fitted with adjusting screw rod, the sliding seat in the fixed plate
Right end at the top of be equipped with the adjustable plate that is vertically arranged, the left end of the adjusting screw rod is rotatably supported in fixed plate, right end
Across adjustable plate and it is connected with regulation handle, the adjusting screw rod and adjustable plate are rotatablely connected.
Further, the baking oven uses heated-air circulation oven, including circulating gas pipe and is coupled with circulating gas pipe
Heating source.
Further, the table top of first workbench and the table surface height of the second workbench are identical.
Further, first belt and the second belt are balata belt.
Compared with prior art, the beneficial effects of the present invention are: the present invention, and three mattress composite structures are effectively unified
Get up, it is convenient four layers of mattress successively to be glued compound, without carrying out transport and loading and unloading in process, reduce worker's
Labor intensity improves production and processing efficiency；Upper glue roller in Frictioning device is controlled by servo lifting device to be gone up and down, can be according to reality
Compound mattress thicknesses and the mattress number of plies needed for border adjust the height of upper glue roller, solve different size mattress and difference
The difficult problem of number of plies mattress gluing ensure that lower rubber roller and its in addition, the lower rubber roller in Frictioning device is driven by the cylinder lifting
Two sides belt upper level is consistent, ensure that the transportation stability of mattress gluing front and back；Scraper plate in Frictioning device is by matching
Close regulating device, can flexible modulation scraper plate and upper glue roller spacing, realize the control to gluing and the function of frictioning, adjust
Get up convenient and efficient.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of mattress composite production line of the present invention.
Fig. 2 is the structural schematic diagram of Frictioning device in Fig. 1.
Fig. 3 is the structural schematic diagram of pressing device in Fig. 1.
Fig. 4 is the structural schematic diagram of regulating device in Fig. 1.
Reference signs list:
1- mattress composite structure, the first workbench of 2-, 3- Frictioning device, the first frames of 31-, the first strut of 32-,
The second strut of 33-, 34- supporting member, 35- lower rubber roller, 36- support plate, the first cylinder of 37-, 38- servo lifting device, 39- support
Frame, 40- upper glue roller, 41- scraper plate, 42- viscose glue blanking funnel, the second workbench of 5-, the first driven roller of 6-, the second driven voller of 7-,
The first driven voller of 8-, 9- servo motor, the second driven roller of 10-, 11- pressing device, the second frames of 111-, 112- are pushed
Roller, the upper pressure roller of 113-, the second cylinder of 114-, 12- baking oven, 121- circulating gas pipe, 122- heating source, the first belt of 13-, 14-
Two belts, 15- mounting base, 16- sliding seat, 17- pedestal, 18- fixed plate, 19- adjusting screw rod, 20- adjustable plate, 21- adjust handle
Hand.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only
For illustrating the present invention rather than limiting the scope of the invention.It should be noted that word " preceding " used in the following description,
" rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote
Direction from geometric center of specific component.
As shown, a kind of mattress composite production line, it is characterised in that: including turning left three mattresses set gradually from the right side
Composite structure 1, the mattress composite structure 1 include the first workbench 2, the Frictioning device 3 and second set gradually of turning left from the right side
Workbench 5；The table top right end of first workbench 2 is equipped with the first driven roller 6；The Frictioning device 3 includes the first support machine
The front and rear sides of frame 31,3 middle part of the first frames are symmetrically arranged with horizontally disposed first strut 32, two first struts 32
Middle part below not She You supporting device, the supporting device includes the second strut 33 of two or so vertically symmetrical settings, two the
The upper end of two struts 33 is fixedly connected with the first strut 32, and is fitted with the branch that can slide up and down between two second struts 33
Bearing member 34 is fitted with lower rubber roller 35 between two supporting member 34 of front and back, passes through level between the lower end of two supporting devices
The support plate 36 of setting connects, and 36 bottom of support plate is equipped with the first cylinder 37, and the piston rod of first cylinder 37 is upward
Setting, and the piston rod upper end of the first cylinder 37 is fixedly connected with the middle part of support plate 36, the left and right sides of the lower rubber roller 35
It is symmetrically arranged with the second driven voller 7 and the first driven voller 8, is fitted with and watches at left and right sides of 31 top of the first frames
Lifting device 38 is taken, horizontally disposed support frame 39, the branch are fitted between the lift side of two servo lifting devices 38
Support frame 39 is set in outside the first frames 31, and upper glue roller 40, the upper glue roller 40 are fitted in the middle part of the support frame 39
The surface of lower rubber roller 35 is set, and the axis of upper glue roller 40 is parallel with the axis of lower rubber roller 35, the upper glue roller 40 with set
The mating connection of servo motor 9 in the first frames 31 bottoms is set, the right side of upper glue roller 40, which is fitted with, to be obliquely installed
Scraper plate 41, the scraper plate 41 is turned left from the right side tilts down setting, and the front and rear sides of scraper plate 41 are equipped with baffle (not shown), scraper plate
41 bottom is equipped with regulating device, and the top between the upper glue roller 40 and scraper plate 41 is equipped with viscose glue blanking funnel 42；Described
The table top left end of two workbench 5 is equipped with double laminating mechanisms, and the lower section of double laminating mechanisms is equipped with the second driven roller 10, double pressings
Mechanism include left and right two symmetrically arranged pressing devices 11, the pressing device 11 include the second frames 111, described second
The bottom of frames 111 is equipped with lower compression roller 112, and the surface of the lower compression roller 112 is equipped with upper pressure roller 113, and lower compression roller 112
Axis it is parallel with the axis of upper pressure roller 113, the tops of second frames 111 is equipped with the second cylinder 114, described second
The piston rod of cylinder 114 is down-set, and the piston-rod lower end of the second cylinder 114 is coupled with upper pressure roller 113；Described second
Baking oven 12 is additionally provided on the table top of workbench 5, and baking oven 12 is placed between double laminating mechanisms and Frictioning device 3；Described first drives
Dynamic roller 6 and 8 fit on of the first driven voller are equipped with the first belt 13, second driven roller 10, the second driven voller 7 and two
112 fit on of lower compression roller is equipped with the second belt 14.
In the present embodiment, the regulating device includes that the mounting base 15 of 41 bottom of scraper plate is arranged in, the mounting base 15
Bottom be equipped with sliding seat 16, the bottom of the sliding seat 16 is fitted with pedestal 17, and the sliding seat 16 can horizontally slip
Setting on pedestal 17, and be equipped with the fixed plate 18 that is vertically arranged at the top of the right end of sliding seat 16, match in the fixed plate 18
Conjunction is equipped with adjusting screw rod 19, is equipped with the adjustable plate 20 being vertically arranged, the adjusting screw rod at the top of the right end of the sliding seat 16
19 left end is rotatably supported in fixed plate 18, and right end passes through adjustable plate 20 and is connected with regulation handle 21, the adjusting
Screw rod 19 and adjustable plate 20 are rotatablely connected.
The present invention effectively unites three mattress composite structures, convenient that four layers of mattress are successively glued with compound, processing
When, palm fibre pad is placed first on the first belt 13 of right end mattress composite structure 1 has the after palm fibre pad is glued by Frictioning device 3
Two belts 13 be conveyed into baking oven 12 preheating, after its from baking oven 12 come out after its surface be bonded one layer of foam-rubber cushion, subsequent two layers
Pad is pressed by double laminating mechanisms, after two layers of mattress after pressing enter intermediate composite structure 1, and repeat above-mentioned behaviour
Make, press one layer of foam-rubber cushion again on double-layer mattress, forms three mattresses, then the three-high berth pad after pressing enters answering for left end
Mechanism 1 is closed, and is operated before repeating, one layer of latex mattress is finally pressed on three-high berth pad, carries out the pressing for completing four layers of mattress
Work reduces the labor intensity of worker, improves production and processing effect without carrying out transport and loading and unloading in process
Rate；Upper glue roller 40 in Frictioning device of the present invention is controlled by servo lifting device 38 to be gone up and down, can be according to actually required compound bed
Mat thickness and the mattress number of plies adjust the height of upper glue roller, solve different size mattress and different number of plies mattress gluings are difficult
The problem of, in addition, the lower rubber roller 35 in Frictioning device is driven by the cylinder lifting, ensure that on lower rubber roller 35 and its two sides belt
Apparent height is consistent, ensure that the transportation stability of mattress gluing front and back.
Scraper plate 41 in Frictioning device 3 by cooperation regulating device, can flexible modulation scraper plate 41 and upper glue roller 40 spacing,
When scraper plate 41 is close to upper glue roller 40, the removing residual glue on upper glue roller 40 can be cleared up, guarantee subsequent gluing quality, and
When, there are when spacing, glue is adhered on the convenient surface to upper glue roller 40, and is allowed by scraper plate 41 between scraper plate 41 and upper glue roller 40
Glue on 40 surface of upper glue roller is more uniform, improves the quality of subsequent gluing, adjusts convenient and efficient.
In the present embodiment, the baking oven 12 uses heated-air circulation oven, including circulating gas pipe 121 and and circulating gas pipe
121 heating sources 122 being coupled.
In the present embodiment, the table surface height of the table top of first workbench 2 and the second workbench 5 is identical.
In the present embodiment, first belt 13 and the second belt 14 are balata belt, improve belt surface with
Frictional force between mattress ensure that the stability transported in process.
The technical means disclosed in the embodiments of the present invention is not limited only to technological means disclosed in above embodiment, further includes
Technical solution consisting of any combination of the above technical features.It should be pointed out that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (5)
1. a kind of mattress composite production line, it is characterised in that: including turning left the three mattress composite structures set gradually from the right side
(1), the mattress composite structure (1) includes turn left from the right side the first workbench (2) set gradually, Frictioning device (3) and second
Workbench (5)；
The table top right end of first workbench (2) is equipped with the first driven roller (6)；
The Frictioning device (3) includes the first frames (31), and the front and rear sides in the middle part of first frames (3) are symmetrical
Equipped with horizontally disposed first strut (32), below the middle part of two first struts (32) not She You supporting device, the bearing machine
Structure includes the second strut (33) of two or so vertically symmetrical settings, and the upper end and the first strut (32) of two second struts (33) are fixed
Connection, and is fitted with the supporting member that can slide up and down (34) between two second struts (33), two supporting member of front and back (34) it
Between be fitted with lower rubber roller (35), between the lower end of two supporting devices by horizontally disposed support plate (36) connect,
Support plate (36) bottom is equipped with the first cylinder (37), and the piston rod of first cylinder (37) is set up, and the first gas
It is fixedly connected in the middle part of the piston rod upper end of cylinder (37) and support plate (36), is symmetrically arranged at left and right sides of the lower rubber roller (35)
Second driven voller (7) and the first driven voller (8) are fitted with servo at left and right sides of the first frames (31) top
Lifting device (38) is fitted with horizontally disposed support frame (39), institute between the lift side of two servo lifting devices (38)
It states support frame (39) and is set in the first frames (31) outside, be fitted with upper glue roller (40) in the middle part of the support frame (39),
Upper glue roller (40) setting is in the surface of lower rubber roller (35), and the axis of upper glue roller (40) and the axis of lower rubber roller (35) are flat
The servo motor (9) of row, the upper glue roller (40) and setting in the first frames (31) bottom is cooperatively connected, upper glue roller (40)
Right side be fitted with the scraper plate (41) being obliquely installed, the scraper plate (41) is turned left from the right side tilts down setting, and scraper plate
(41) front and rear sides are equipped with baffle, and the bottom of scraper plate (41) is equipped with regulating device, the upper glue roller (40) and scraper plate (41) it
Between top be equipped with viscose glue blanking funnel (42)；
The table top left end of second workbench (5) is equipped with double laminating mechanisms, and the lower section of double laminating mechanisms is equipped with the second driven roller
(10), double laminating mechanisms include two symmetrically arranged pressing devices (11) of left and right, and the pressing device (11) includes second
The bottom of frames (111), second frames (111) is equipped with lower compression roller (112), and the lower compression roller (112) is just
Top is equipped with upper pressure roller (113), and the axis of lower compression roller (112) is parallel with the axis of upper pressure roller (113), the second support machine
The top of frame (111) is equipped with the second cylinder (114), and the piston rod of second cylinder (114) is down-set, and the second cylinder
(114) piston-rod lower end is coupled with upper pressure roller (113)；
It is additionally provided with baking oven (12) on the table top of second workbench (5), and baking oven (12) is placed in double laminating mechanisms and scrapes mucilage binding
It sets between (3)；
First driven roller (6) and the first driven voller (8) fit on are equipped with the first belt (13), second driven roller
(10), the second driven voller (7) and two lower compression roller (112) fit ons are equipped with the second belt (14).
2. a kind of mattress composite production line according to claim 1, it is characterised in that: the regulating device includes that setting exists
The bottom of the mounting base (15) of scraper plate (41) bottom, the mounting base (15) is equipped with sliding seat (16), the sliding seat (16)
Bottom is fitted with pedestal (17), and the setting that the sliding seat (16) can horizontally slip is on pedestal (17), and sliding seat
(16) it is equipped with the fixed plate (18) being vertically arranged at the top of right end, is fitted with adjusting screw rod on the fixed plate (18)
(19), the adjustable plate (20) being vertically arranged, the left end of the adjusting screw rod (19) are equipped at the top of the right end of the sliding seat (16)
It is rotatably supported on fixed plate (18), right end passes through adjustable plate (20) and is connected with regulation handle (21), the adjusting spiral shell
Bar (19) and adjustable plate (20) are rotatablely connected.
3. a kind of mattress composite production line according to claim 1, it is characterised in that: the baking oven (12) is followed using hot wind
Ring baking oven, including circulating gas pipe (121) and the heating source (122) being coupled with circulating gas pipe (121).
4. a kind of mattress composite production line according to claim 1, it is characterised in that: the platform of first workbench (2)
Face is identical with the table surface height of the second workbench (5).
5. a kind of mattress composite production line according to claim 1, it is characterised in that: first belt (13) and second
Belt (14) is balata belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820541740.XU CN208197777U (en) | 2018-04-16 | 2018-04-16 | A kind of mattress composite production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820541740.XU CN208197777U (en) | 2018-04-16 | 2018-04-16 | A kind of mattress composite production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208197777U true CN208197777U (en) | 2018-12-07 |
Family
ID=64524433
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820541740.XU Expired - Fee Related CN208197777U (en) | 2018-04-16 | 2018-04-16 | A kind of mattress composite production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208197777U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407431A (en) * | 2018-04-16 | 2018-08-17 | 盐城旭华机械有限公司 | A kind of mattress composite production line |
| CN110090774A (en) * | 2019-04-11 | 2019-08-06 | 浙江川洋家私有限公司 | A kind of mattress adhering device |
-
2018
- 2018-04-16 CN CN201820541740.XU patent/CN208197777U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108407431A (en) * | 2018-04-16 | 2018-08-17 | 盐城旭华机械有限公司 | A kind of mattress composite production line |
| CN110090774A (en) * | 2019-04-11 | 2019-08-06 | 浙江川洋家私有限公司 | A kind of mattress adhering device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181207 Termination date: 20190416 |