CN208167048U - Quenching unit suitable for 42CrMo material gear - Google Patents
Quenching unit suitable for 42CrMo material gear Download PDFInfo
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- CN208167048U CN208167048U CN201820694625.6U CN201820694625U CN208167048U CN 208167048 U CN208167048 U CN 208167048U CN 201820694625 U CN201820694625 U CN 201820694625U CN 208167048 U CN208167048 U CN 208167048U
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- fixedly connected
- adjustment mechanism
- orientation adjustment
- gear
- column
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Abstract
The utility model discloses the quenching units for being suitable for 42CrMo material gear, including orientation adjustment mechanism, distance adjusting mechanism is fixedly connected at the top of the orientation adjustment mechanism side, mechanical grip mechanism is installed on the distance adjusting mechanism, raw material agitator structure is fixedly connected in the middle part of the orientation adjustment mechanism, the raw material agitator structure and distance adjusting mechanism are sequentially connected, the top of the orientation adjustment mechanism other side is equipped with workpiece collection frame, the distance adjusting mechanism includes column, the column is fixedly connected on the top of orientation adjustment mechanism side, pivoted arm is fixedly connected at the top of the column, the bottom of the pivoted arm offers turn trough, the end of the pivoted arm is equipped with telescope motor.The utility model enables to be stirred the raw material for the composition quenching oil being marked in mixing drum while the manipulator for accompanying workpiece is mobile towards mixing drum, improves the efficiency of workpiece quenching work, the effect used is preferable.
Description
Technical field
The utility model relates to quenching unit technical fields, are specially suitable for the quenching unit of 42CrMo material gear.
Background technique
Quenching medium, is commonly called as quenching liquid, and common constituent has aqueous solution, mineral oil etc., the base of the quenching oil of acquisition
There are two types of this approach, and one is the mineral oil for choosing different type and different viscosities, are mutually mixed with proportion appropriate, another
It is that additive is added in conventional quenching oil, forms powder ash shape floating material in the oil, no matter chosen in two kinds of approach
It is a kind of still other a kind of in addition to this, it requires to be stirred quenching oil, again by workpiece after oil mixing sufficiently to be quenched
It is put into quenching tank and is allowed to cooling, there have been the quenching units of gear, such as Chinese patent CN2171084700U to disclose later
A kind of quenching cooler, including quenching tank and cooling tower are equipped with inlet tube, quenching tank between quenching tank upper end and cooling tower
It is equipped with liquid back pipe between lower end and cooling tower, circulating pump and filter are equipped on liquid back pipe, is equipped with water jet above quenching tank,
The center of water jet is equipped with rot, is equipped with transmission device above rot, transmission device includes driving wheel, belt, quilt
Driving wheel and motor, driving wheel are fixed on the output shaft of motor, and follower is fixed on the upper end of rot, and the lower end of rot is solid
Dingan County is equipped with agitating shaft, and water jet is equipped with the spray supervisor with nozzle, and spray supervisor communicates with inlet tube.This quenching cooling
Device be equally applicable to gear workpieces it is cooling when it is used, but since composition quenching liquid ingredient cannot mix well, need work
Make personnel and prepare quenching liquid before workpiece quenching to waste time very much, the effect used is bad.
Utility model content
The purpose of this utility model is to provide the quenching unit for being suitable for 42CrMo material gear, have structure it is simple,
Advantage easy to use solves the problems, such as that traditional product mixing is inconvenient.
To achieve the above object, the utility model provides the following technical solutions：Quenching suitable for 42CrMo material gear
Device, including orientation adjustment mechanism, are fixedly connected with distance adjusting mechanism at the top of the orientation adjustment mechanism side, it is described away from
From mechanical grip mechanism is equipped on adjustment mechanism, raw material agitator structure is fixedly connected in the middle part of the orientation adjustment mechanism,
The raw material agitator structure and distance adjusting mechanism are sequentially connected, and the top of the orientation adjustment mechanism other side is received equipped with workpiece
Collect frame.
The distance adjusting mechanism includes column, and the column is fixedly connected on the top of orientation adjustment mechanism side, institute
It states and is fixedly connected with pivoted arm at the top of column, the bottom of the pivoted arm offers turn trough, and the end of the pivoted arm is equipped with flexible
Motor, the output end of the telescope motor run through the side of turn trough and are fixedly connected with screw rod, one end of the screw rod and turn trough
Other side rotational installation, be threaded with swivel nut on the screw rod, the mechanical grip mechanism is mounted on the bottom of swivel nut.
The raw material agitator structure includes mixing drum, and the mixing drum is fixedly connected on the middle part of orientation adjustment mechanism, institute
It states the intracavitary middle part of mixing drum and is rotatably connected to shaft, the surface of the shaft is fixedly connected with rotating cylinder, the surface of the rotating cylinder
It is fixedly connected with stirring rod, the end of the shaft is run through the surface of mixing drum and rotated with the side on column close to its bottom end
It installs, is also equipped with belt pulley one on the end of the shaft, the output end of the telescope motor is also equipped with belt pulley two, and
Belt pulley two is corresponding in the side of turn trough, and the belt pulley two is sequentially connected with belt pulley one.
Preferably, the orientation adjustment mechanism includes pedestal, and the workpiece collection frame is located at the top of pedestal side, described
Swivel base is rotatably equipped at the top of the pedestal other side, the column is fixedly connected on the top of swivel base side, and the mixing drum is solid
Surely it is connected to the top of the swivel base other side, the side of the pedestal is equipped with steering motor, the output end peace of the steering motor
Equipped with gear, the surface of the swivel base is fixedly connected with rack gear, and gear ring engages connection with gear.
Preferably, the mechanical grip mechanism includes telescopic cylinder, and the telescopic cylinder is mounted on the bottom of swivel nut, described
The output end of telescopic cylinder is equipped with gripper cylinder, and the bottom of the gripper cylinder is fixedly connected with mounting plate, the mounting plate
The surface pivots of bottom are connected with clamp arm, and the top of the clamp arm is rotatably connected to bull stick, the bull stick and gripper cylinder it is defeated
Outlet rotation connection.
Compared with prior art, the utility model has the beneficial effects that：The utility model is by pedestal, steering motor and turns
The cooperation of seat adjusts swivel base and turns to, manipulator is facilitated to clamp workpiece, passes through the cooperation of screw rod, swivel nut and telescope motor, band motivation
Tool hand is moved along screw rod direction, drives stirring rod to quench composition by belt pulley one and the transmission effect of belt pulley two during this period
The various composition of fiery liquid is stirred, and until manipulator is moved to the top of mixing drum, moves down clamp arm by telescopic cylinder
And be immersed in quenching oil, finally workpiece is dropped in workpiece collection frame again, artificial mixing is so saved and quenches
The time of kerosene also improves workpiece quenching efficiency, and the effect compared with traditional product will be got well.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model pedestal front view；
Fig. 2 is the structural schematic diagram of the partial sectional view of the utility model mixing drum front view；
Fig. 3 is the structural schematic diagram of the utility model telescopic cylinder and gripper cylinder front view.
In figure：1- orientation adjustment mechanism, 2- distance adjusting mechanism, 3- mechanical grip mechanism, 4- raw material agitator structure, 5- work
Part collection frame, 6- column, 7- pivoted arm, 8- turn trough, 9- telescope motor, 10- screw rod, 11- swivel nut, 12- mixing drum, 13- shaft,
14- rotating cylinder, 15- stirring rod, 16- belt pulley one, 17- belt pulley two, 18- pedestal, 19- swivel base, 20- steering motor, 21- tooth
Wheel, 22- gear ring, 23- telescopic cylinder, 24- gripper cylinder, 25- mounting plate, 26- clamp arm, 27- bull stick.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
It please refers to Fig.1 to Fig.3, suitable for the quenching unit of 42CrMo material gear 21, including orientation adjustment mechanism 1, side
Position is fixedly connected with distance adjusting mechanism 2 at the top of 1 side of adjustment mechanism, and mechanical grip machine is equipped on distance adjusting mechanism 2
Structure 3, the middle part of orientation adjustment mechanism 1 are fixedly connected with raw material agitator structure 4, and raw material agitator structure 4 and distance adjusting mechanism 2 pass
The top of dynamic connection, 1 other side of orientation adjustment mechanism is equipped with workpiece collection frame 5.
Distance adjusting mechanism 2 includes column 6, and column 6 is fixedly connected on the top of 1 side of orientation adjustment mechanism, column 6
Top is fixedly connected with pivoted arm 7, and the bottom of pivoted arm 7 offers turn trough 8, and the end of pivoted arm 7 is equipped with telescope motor 9, by outside
Power supply power supply, the output end of telescope motor 9 through turn trough 8 side and be fixedly connected with screw rod 10, one end of screw rod 10 with turn
The other side of slot 8 is rotatablely installed, and is threaded with swivel nut 11 on screw rod 10, and mechanical grip mechanism 3 is mounted on the bottom of swivel nut 11,
By the cooperation of screw rod 10 and swivel nut 11, mechanical grip mechanism 3 is adjusted along the distance in 10 direction of screw rod, makes mechanical grip mechanism 3
Preferably capture workpiece.
Raw material agitator structure 4 includes mixing drum 12, and mixing drum 12 is fixedly connected on the middle part of orientation adjustment mechanism 1, is stirred
12 intracavitary middle parts of cylinder are rotatably connected to shaft 13, and the surface of shaft 13 is fixedly connected with rotating cylinder 14, and the surface of rotating cylinder 14 is fixed
It is connected with stirring rod 15, the end of shaft 13 is run through the surface of mixing drum 12 and rotated with the side on column 6 close to its bottom end
Installation, by the cooperation of shaft 13 and stirring rod 15, stirs the various composition of the composition quenching oil poured into mixing drum 12
Mix, make to be uniformly mixed between various composition, be also equipped with belt pulley 1 on the end of shaft 13, telescope motor 9 it is defeated
Outlet is also equipped with belt pulley 2 17, and belt pulley 2 17 is corresponding in the side of turn trough 8, belt pulley 2 17 and the biography of belt pulley 1
Dynamic connection also can while telescope motor 9 drives screw rod 10 to rotate by the cooperation of belt pulley 1 and belt pulley 2 17
It drives shaft 13 to rotate indirectly, carries out distance adjusting mechanism 2 simultaneously with raw material agitator structure 4, improve operating efficiency.
Orientation adjustment mechanism 1 includes pedestal 18, and workpiece collection frame 5 is located at the top of 18 side of pedestal, 18 other side of pedestal
Top be rotatably equipped with transposase 11 9, column 6 is fixedly connected on the top of 9 side of transposase 11, and mixing drum 12 is fixedly connected on swivel base
The top of 19 other sides, the side of pedestal 18 are equipped with steering motor 20, are powered by external power supply, the output end of steering motor 20
Gear 21 is installed, the surface of transposase 11 9 is fixedly connected with rack gear 22, and gear ring 22 engages connection with gear 21, passes through pedestal 18
With the cooperation of transposase 11 9, the orientation of mechanical grip mechanism 3 is adjusted, workpiece to be quenched is preferably captured convenient for manipulator.
Mechanical grip mechanism 3 includes telescopic cylinder 23, and telescopic cylinder 23 is mounted on the bottom of swivel nut 11, telescopic cylinder 23
Output end is equipped with gripper cylinder 24, and since cylinder belongs to common technical knowledge, structure and its working principle are in the present invention
Excessive elaboration is not done, and the bottom of gripper cylinder 24 is fixedly connected with mounting plate 25, and the surface pivots of 25 bottom of mounting plate are connected with
Clamp arm 26, the top of clamp arm 26 are rotatably connected to bull stick 27, the output end rotation connection of bull stick 27 and gripper cylinder 24, by stretching
On the one hand the cooperation of contracting cylinder 23 and gripper cylinder 24 can be adjusted the height of manipulator, on the other hand control clamp arm
26 opening and closing, to realize clamping and dispensing to workpiece.
Working principle：This is suitable for the quenching unit of 42CrMo material gear in use, first by pedestal 18, steering electricity
The cooperation of machine 20 and transposase 11 9 adjusts transposase 11 9 and turns to, manipulator is facilitated to clamp workpiece, by screw rod 10, swivel nut 11 and stretches
The cooperation of motor 9 drives manipulator to move along 10 direction of screw rod, passes through the biography of belt pulley 1 and belt pulley 2 17 during this period
Movement is with driving the various composition of 15 pairs of stirring rod composition quenching liquids to be stirred, until manipulator is moved to the upper of mixing drum 12
Fang Shi moves down clamp arm 26 by telescopic cylinder 23 and is immersed in quenching oil, after the workpiece quenching, then by clamp arm 26
It moves up, is then moved to above collection frame 5 along 10 direction of screw rod, unclamp again clamp arm 26 after moving down clamp arm 26, workpiece can be fallen into
Into workpiece collection frame 5, the time of artificial mixing quenching oil is so saved, workpiece quenching efficiency is also improved, relatively passes
The effect of system product will be got well.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (3)
1. being suitable for the quenching unit of 42CrMo material gear, including orientation adjustment mechanism (1), it is characterised in that：The orientation
It is fixedly connected with distance adjusting mechanism (2), is installed on the distance adjusting mechanism (2) organic at the top of adjustment mechanism (1) side
Tool clamping device (3) is fixedly connected with raw material agitator structure (4) in the middle part of the orientation adjustment mechanism (1), the raw material stirring
Mechanism (4) and distance adjusting mechanism (2) are sequentially connected, and the top of orientation adjustment mechanism (1) other side is collected equipped with workpiece
Frame (5)；
The distance adjusting mechanism (2) includes column (6), and the column (6) is fixedly connected on orientation adjustment mechanism (1) side
Top is fixedly connected with pivoted arm (7) at the top of the column (6), and the bottom of the pivoted arm (7) offers turn trough (8), and described turn
The end of arm (7) is equipped with telescope motor (9), side and fixed company of the output end of the telescope motor (9) through turn trough (8)
It is connected to screw rod (10), one end of the screw rod (10) and the other side of turn trough (8) are rotatablely installed, and screw thread connects on the screw rod (10)
It is connected to swivel nut (11), the mechanical grip mechanism (3) is mounted on the bottom of swivel nut (11)；
The raw material agitator structure (4) includes mixing drum (12), and the mixing drum (12) is fixedly connected on orientation adjustment mechanism (1)
Middle part, the intracavitary middle part of the mixing drum (12) is rotatably connected to shaft (13), and the surface of the shaft (13) is fixedly connected
Have rotating cylinder (14), the surface of the rotating cylinder (14) is fixedly connected with stirring rod (15), and the end of the shaft (13) is through stirring
The surface of cylinder (12) is simultaneously rotatablely installed with the side on column (6) close to its bottom end, is also installed on the end of the shaft (13)
There is belt pulley one (16), the output end of the telescope motor (9) is also equipped with belt pulley two (17), and belt pulley two (17) is corresponding
In the side of turn trough (8), the belt pulley two (17) and belt pulley one (16) are sequentially connected.
2. the quenching unit according to claim 1 suitable for 42CrMo material gear, it is characterised in that：The orientation tune
Complete machine structure (1) includes pedestal (18), and the workpiece collection frame (5) is located at the top of pedestal (18) side, and the pedestal (18) is another
It is rotatably equipped at the top of side swivel base (19), the column (6) is fixedly connected on the top of swivel base (19) side, the stirring
Cylinder (12) is fixedly connected on the top of swivel base (19) other side, and the side of the pedestal (18) is equipped with steering motor (20), institute
The output end for stating steering motor (20) is equipped with gear (21), and the surface of the swivel base (19) is fixedly connected rack gear (22), and
Gear ring (22) engages connection with gear (21).
3. the quenching unit according to claim 1 suitable for 42CrMo material gear, it is characterised in that：The mechanical folder
Holding mechanism (3) includes telescopic cylinder (23), and the telescopic cylinder (23) is mounted on the bottom of swivel nut (11), the telescopic cylinder
(23) output end is equipped with gripper cylinder (24), and the bottom of the gripper cylinder (24) is fixedly connected with mounting plate (25), institute
The surface pivots for stating mounting plate (25) bottom are connected with clamp arm (26), and the top of the clamp arm (26) is rotatably connected to bull stick
(27), the output end of the bull stick (27) and gripper cylinder (24) is rotatablely connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820694625.6U CN208167048U (en) | 2018-05-10 | 2018-05-10 | Quenching unit suitable for 42CrMo material gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820694625.6U CN208167048U (en) | 2018-05-10 | 2018-05-10 | Quenching unit suitable for 42CrMo material gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208167048U true CN208167048U (en) | 2018-11-30 |
Family
ID=64366989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820694625.6U Active CN208167048U (en) | 2018-05-10 | 2018-05-10 | Quenching unit suitable for 42CrMo material gear |
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| Country | Link |
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| CN (1) | CN208167048U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109439849A (en) * | 2018-12-06 | 2019-03-08 | 湖北金阳石新型耐磨材料科技有限公司 | A kind of heat treatment cooling bay |
| CN111926157A (en) * | 2020-08-04 | 2020-11-13 | 汪宇波 | Quenching tool |
-
2018
- 2018-05-10 CN CN201820694625.6U patent/CN208167048U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109439849A (en) * | 2018-12-06 | 2019-03-08 | 湖北金阳石新型耐磨材料科技有限公司 | A kind of heat treatment cooling bay |
| CN111926157A (en) * | 2020-08-04 | 2020-11-13 | 汪宇波 | Quenching tool |
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