CN208165338U - A kind of high line automatic packing machine paying off system - Google Patents
A kind of high line automatic packing machine paying off system Download PDFInfo
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- CN208165338U CN208165338U CN201820657841.3U CN201820657841U CN208165338U CN 208165338 U CN208165338 U CN 208165338U CN 201820657841 U CN201820657841 U CN 201820657841U CN 208165338 U CN208165338 U CN 208165338U
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Abstract
This application provides a kind of high line automatic packing machine paying off system, including：It is packaged silk thread library, pneumatic brake mechanism, fixed pulley group, guide upright post, line fall device and ground buffer, line fall device sets gradually running block, guiding mechanism and counterweight, fixed pulley group is set to the upper end of guide upright post, ground buffer is set to the lower end of guide upright post, and line fall device is slidably connected by guiding mechanism and guide upright post.The application passes through the mutual cooperation of fixed pulley group and running block, reduces the adjustable height of line pendant；By adding counterweight, counteract the power-saving function of running block, make around pulley blocks packing silk tensile force and it is original quite while line pendant center of gravity can be adjusted, keep the holding in lifting process of line pendant horizontal, play the role of eliminating card resistance；It retrofits ground buffer, extends the attack time, the damage of itself and ground buffer, the comprehensive function saving working space, eliminating safe hidden trouble are fallen to line to play and reduce.
Description
Technical field
This disclosure relates to baling press technical field more particularly to a kind of high line automatic packing machine paying off system.
Background technique
Wire rod plays huge effect on today's society, is a kind of very big steel of modernization construction dosage, by rolling
It can be directly used for the arrangement of reinforcement and welding structural element of armored concrete after system, can also use through reprocessing, play in many fields
Considerable role.With the raising of high-speed rod the degree of automation and the quickening of rhythm of production, the packaging of wire rod there has also been
National standard.Current China high-speed wire production line mostly uses horizontal automatic packing machine, is packaged high-quality, high degree of automation.
Such baling press has paying off system, including line library, pay off rack, line pendant etc., and effect is to put aside long enough before baling press is packaged
Pack thread and keep curved pack thread tightly straight, and be packaged drawing process, be packaged terminate pressing plate move back during play take-up
Effect.
What the line fall device in former paying off system was made of a movable pulley mechanism and fixed guide slide block mechanism, up and down
Lifting distance is long.Line pendant lifting altitude is completed to store up one at 3.5 meters or so being packaged when field practice shows to be packaged wire feed
When being packaged silk needed for secondary packing, line fall device can land along guide upright post free fall, impact force cause ground buffer with
Line falls itself frequent breakage, influences normally to be packaged work；There is card resistance existing when this outside line pendant is in along guide upright post motion process
As causing to be packaged the skidding of silk wire feed, influencing normally to be packaged.
Utility model content
A kind of high line automatic packing machine paying off system is provided in the utility model embodiment, to solve prior art middle line
Impact force is big when fall device lands, and causes itself and ground buffer damage problem.
The utility model provides a kind of high line automatic packing machine paying off system, including：It is packaged silk thread library, pneumatic wire gate
Structure, fixed pulley group, guide upright post, line fall device and ground buffer, the pneumatic brake mechanism are set to the packing silk thread
Between library and fixed pulley group, the line fall device includes the running block, guiding mechanism and counterweight set gradually, the fixed pulley
Group is set to the upper end of the guide upright post, and the ground buffer is set to the lower end of the guide upright post, the line pendant dress
It sets and is slidably connected by the guiding mechanism and the guide upright post, when the ground buffer can make the buffering of line fall device
Between extend to reduce impact force.
Preferably, the guiding mechanism includes that guiding copper shoe and sliding block positioning box, the guiding copper shoe are connected to institute
It states inside sliding block positioning box, the guiding copper shoe includes the first sub- sliding block and the second sub- sliding block, the first sub- sliding block and the
Two sub- sliding block slidings are fixed on the relative position of the guide upright post.
Preferably, the guiding mechanism further includes adjusting mandril, and the adjusting mandril is threadedly coupled with sliding block positioning box,
End is in contact with the guiding copper shoe.
Preferably, the running block further includes line pendant pulley support, and the movable pulley is set to the line pendant pulley branch
In seat, the sliding block positioning box is fixedly connected with line pendant pulley support.
Preferably, the line fall device further includes counterweight, the counterweight be mounted on line pendant pulley support with it is described
The opposite side of sliding block positioning box.
Preferably, the ground buffer is internally provided with soft filler.
Preferably, the fixed pulley group includes three fixed pulleys, and the running block includes two movable pulleys.
Preferably, the fixed pulley group further includes fixed pulley axis, fixed pulley support, locking nut and bearing, described to determine cunning
Wheel is fixed in the fixed pulley support by the locking nut, and the fixed pulley can determine cunning along described by the bearing
Wheel shaft rotation.
Preferably, the high line automatic packing machine paying off system further includes being oriented to fixed pulley, silk thread pilot sleeve and column,
The guiding fixed pulley is set between the fixed pulley group and the silk thread pilot sleeve, and the guiding fixed pulley is used for institute
The packing silk for stating the output of fixed pulley group inputs in the silk thread pilot sleeve, and the column is for fixing the silk thread guide sleeve
Cylinder.
Preferably, the material of the guiding copper shoe is compared with softwood matter, and the surface of the guiding copper shoe includes oil layer,
The oil layer is lubricating grease.
The application's has the beneficial effect that：
This application provides a kind of high line automatic packing machine paying off system, including：Be packaged silk thread library, pneumatic brake mechanism,
Fixed pulley group, guide upright post, line fall device and ground buffer, the pneumatic brake mechanism be set to the packing silk thread library with
Between fixed pulley group, the line fall device is set gradually including running block, guiding mechanism and counterweight, the fixed pulley group setting
In the upper end of the guide upright post, the ground buffer is set to the lower end of the guide upright post, and the line fall device passes through
The guiding mechanism is slidably connected with the guide upright post, and the ground buffer can be such that the buffer time of line fall device extends
To reduce cushion effect.
In order to keep normally being packaged, it is constant that the tensile force and pack thread for needing to be packaged silk pull out length.It is fixed that the application passes through
The mutual cooperation of pulley blocks and running block, line pendant adjustable height only have original half, eliminate high-altitude landing security risk,
But the effect for passing through running block can be put aside and original isometric pack thread, in addition, adding counterweight to offset the province of movable pulley
Power effect, make to be wrapped in the tensile force that silk is packaged in dynamic fixed pulley group and it is original quite, wanted with meeting baling press to silk is packaged
It asks；By guiding device of retrofiting, line air crash structure card resistance is eliminated；It reduces line pendant descent altitude, add counterweight, remodeling ground buffer
Comprehensive function be to reduce impact force when falling, to reduce the damage for falling itself and ground buffer to line.Our remodeling is answered
It with pulley blocks, is wound with twice, so the half for only promoting original height can put aside the packing silk of original height, also reduces
High-altitude is landed security risk；But having changed rear movable pulley in this way has power-saving function, so being wrapped in for being packaged silk on pulley blocks
Clamp force reduces half, so to sum it up the counterweight of the quality such as former line pendant.On the basis of the two, we have fallen height by line
This advantage is dropped, then ground buffer etc. of retrofiting, reduces impact force.Because by uniformly accelerated motion rule and momentum theorem,
The line falls one times of Quality advance, and falling head reduces half, and when the attack time is promoted to a certain extent, impact force can be reduced.This
Utility model provides a kind of simple, low cost, is that can effectively solve according to the design carried out with pulley blocks principle and momentum theorem
Certainly technical problem.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets the utility model
Embodiment, and be used to explain the principles of the present invention together with specification.
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, for ordinary skill people
For member, without any creative labor, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of overall structure figure of high line automatic packing machine paying off system provided by the embodiments of the present application；
Fig. 2 is a kind of structure chart of line fall device top view provided by the embodiments of the present application；
Fig. 3 is a kind of structural schematic diagram of guiding mechanism provided by the embodiments of the present application；
Fig. 4 is the structural schematic diagram of fixed pulley group provided by the embodiments of the present application；
Symbol indicates：
1- is packaged silk thread library, and 2- is packaged silk, the pneumatic brake mechanism of 3-, 4- fixed pulley group, 5- line pendant guide upright post, 6- line pendant
Device, the ground 7- buffer, 8- are oriented to fixed pulley, and 9- silk thread pilot sleeve, 10- column, 11- line pendant pulley support, 12- is dynamic to be slided
Wheel group, 13- bearing, 15- guiding copper shoe, the sub- sliding block of 151- first, the sub- sliding block of 152- second, 16- sliding block positioning box, 17- match
Weight, 18- adjust mandril, 19- fixed pulley axis, 20- fixed pulley support, 21- locking nut, 22- fixed pulley.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution in the utility model, below in conjunction with this reality
With the attached drawing in new embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on the utility model
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
The range of the utility model protection all should belong in example.
Fig. 1-Fig. 4 is please referred to, shown is respectively a kind of high line automatic packing machine paying off system provided by the embodiments of the present application
Overall structure figure, a kind of structure chart of line fall device top view provided by the embodiments of the present application, provided by the embodiments of the present application
A kind of structural schematic diagram of guiding mechanism and the structural schematic diagram of fixed pulley group provided by the embodiments of the present application.
By Fig. 1-4 as it can be seen that this application provides a kind of high line automatic packing machine paying off system, including：Packing silk thread library 1,
Pneumatic brake mechanism 3, fixed pulley group 4, guide upright post 5, line fall device 6 and ground buffer 7, the pneumatic brake mechanism 3 are set
Be placed between the packing silk thread library 1 and fixed pulley group 4, the line fall device 6 successively include running block 12, guiding mechanism and
Counterweight 17, the fixed pulley group 4 are set to the upper end of the guide upright post 5, and it is vertical that the ground buffer 7 is set to the guiding
The lower end of column 5, the line fall device 6 are slidably connected by the guiding mechanism with the guide upright post 5.
The application passes through the mutual cooperation of fixed pulley group and running block, first is that line, which falls 6 adjustable heights, only has original one
Half, high-altitude landing security risk is eliminated, but the extension coiling length effect of running block can put aside and beat with originally isometric
Envelope curve makes to be wrapped in the tensile force that silk 2 is packaged in dynamic fixed pulley group second is that adding counterweight 17 to offset the power-saving function of movable pulley
Suitable with former design requirement, so as to be packaged, silk is tightly straight, is able to satisfy requirement of the baling press to silk is packaged by the above two o'clock；Remodeling is led
To mechanism (figure three) so that line fall device reduces friction card resistance along the smooth sliding of guide upright post；It reduces line pendant descent altitude, add
The comprehensive function of counterweight 17, ground buffer 7 of retrofiting is to reduce impact force when falling, and falls itself and ground buffering to line to reduce
The damage of device.To reduce line fall device itself and the damage to ground buffer.
In the present embodiment, counterweight 17 can also balance the weight of 12 other side guiding mechanism of running block, make line fall device
Center of gravity is overlapped with the center of gravity of running block, is made line pendant in level, is prevented operation card not and the abrasion to guide upright post.
Guiding mechanism includes that guiding copper shoe 15 and sliding block positioning box 16, the guiding copper shoe 15 are connected to the sliding block
Inside positioning box 16, the guiding copper shoe 15 includes the first sub- sliding block 151 and the second sub- sliding block 152, the first sub- sliding block
151 and second sub- sliding block 152 slide the relative position for being fixed on the guide upright post 5.Guiding mechanism has regulatory function, can pass through
Adjusting makes to be oriented to copper shoe 15 and line pendant guide upright post 5 keeps smaller spacing, keeps good guiding and positioning function, prevents line from falling
Skew.
In the present embodiment, guiding mechanism further includes adjusting mandril 18, and the adjusting mandril 18 is a kind of adjustable structure, benefit
Guiding copper shoe 15 may be implemented with the threaded connection with sliding block positioning box 16 to adjust forward.It is oriented to copper shoe 15 and uses material ratio
The relatively soft brass sliding block of guide upright post, wearability are lower than guide upright post, and the surface of guiding copper shoe 15 includes oil layer, institute
Stating oil layer is lubricating grease.Radial package positioning and guiding function is played, line pendant can be made to move up and down freely along guide upright post.
In the present embodiment, running block 12 further includes line pendant pulley support 11, and the movable pulley is set to the line that includes and falls
In pulley support 11, the sliding block positioning box 16 is fixedly connected with line pendant pulley support 11.Counterweight 17 is connected to the line
Fall side opposite with the sliding block positioning box 16 on pulley support 11.
In the present embodiment, the line fall device dropping distance is only the half of original device, although line fall device quality increases
One times, but adjustable height reduces half, and buffer time improves 1 times or more, by uniformly accelerated motion rule and momentum theorem meter
Calculation can obtain, and line is fallen to be obviously reduced with the impact force of ground buffer.
In the present embodiment, fixed pulley group 4 further includes fixed pulley axis 19, fixed pulley support 20, locking nut 21 and bearing 13,
The fixed pulley 22 is fixed in the fixed pulley support 20 by the locking nut 21, and the fixed pulley 22 can be by described
Bearing 13 is rotated along the fixed pulley axis 19.
In addition, high line automatic packing machine paying off system further includes guiding fixed pulley 8, silk thread pilot sleeve 9 and column 10, institute
It states guiding fixed pulley 8 to be set between the fixed pulley group 4 and the silk thread pilot sleeve 9, the guiding fixed pulley 8 is used for will
The packing silk 2 that the fixed pulley group 4 exports inputs in the silk thread pilot sleeve 9, and the column 10 is for fixing the silk thread
Pilot sleeve 9.Bundling disk circle be sent into be packaged head before bypass movable and fixed pulley group, line pendant can be along guide upright post above and below
It is mobile, it realizes that baling press reels off raw silk from cocoons to drop take-up and be packaged silk and tightly directly acts on.
In addition, ground buffer 7 is remodeling ground buffer in the application other embodiments, the remodeling ground buffering
Device can make the buffer time of line fall device 6 improve 1 times or more.
The course of work of this system is as follows：Line fall device 6 is being beaten in extreme lower position when packing, which acts, to be started when starting
Pneumatic brake mechanism 3 at the top of chartered plane pay off rack plays a role, and clamps and is packaged silk 2, prevents pack thread from entering from line library 1, with
Packer press plate advances to mobile squeeze is coiled, and pulls the packing silk 2 in payingoff mechanism, and line fall device 6 is elevated pull-up.Line pendant
Device 6 plays a part of that packing silk is kept to tighten between packing head and pneumatic wire lock 3 at this time, to be packaged in packing silk 2
It is smooth by each mechanism of baling press in the process, meet and is packaged requirement.After high drum crimped reality, it is packaged head and starts wire feed packing, line
Fall device 6 continues to rise, and when being packaged drawing process and completion packing pressing plate moves backward, line fall device 6 declines therewith to be played
Lower take-up effect.
Packing movement terminates, and pressing plate returns to initial position, and at this moment pneumatic cable brake 3, which clamps, opens, and line fall device 6 is along guiding
Column 5 freely lands downwards, and effect is to take and put aside pack thread 2 out of from line library 1, is prepared for next packing movement.?
This process, line fall device 6 will do the movement of falling object by the gravity of itself and effect also are straightened to pack thread 2, be next
Secondary wire feed provides condition.
Former line fall device is that line falls highest lifting altitude at 4.5 meters or so when single-sheaved block structure is packaged wire feed, completes to beat
After packet line pendant height at 3.3 meters or so, and from this highly along guide upright post free-falling it is born, though have ground buffer 7
Buffering, but powerful impact force causes 6 self structure frequent breakage of ground buffer 7 and line fall device.
As shown in Fig. 2, running block 12 is applied to line pendant structure, line pendant lifting altitude reduces half, final born
Height is down to 1.65 meters, on the one hand saves space, eliminates falling from high altitude security risk；On the other hand increasing is had according to movable pulley
It doubles the principle of wiring and adapts to require with original equal bundling filament length degree, satisfaction it is found that can also supply.
6 side of line fall device is equipped with counterweight 17, plays the role of falling guiding device balance with line, line pendant is made to keep water as far as possible
It is flat, crooked card resistance is reduced, but also increasing line fall device total weight is about twice of original device, because movable pulley has power-saving function,
Twice are increased around the bundling silk of movable pulley, packing silk pulling force is still essentially identical with original device during wire feed, meets normal
It uses.
To sum up, the line pendant dropping distance is the half of original device, when buffer time promotion is needed to satisfaction, although line is fallen
Device quality increase, but by uniformly accelerated motion rule and momentum theorem can obtain line pendant it is obvious with the impact force of ground buffer
Reduce, bottom ground buffer will not be damaged.
The application passes through the mutual cooperation of fixed pulley group and running block, reduces the adjustable height of line pendant；By adding
Counterweight counteracts the power-saving function of running block, make around pulley blocks packing silk tensile force and it is original quite, while can adjust
Line falls center of gravity, keeps the holding in lifting process of line pendant horizontal, also plays the role of eliminating card resistance；Remodeling ground buffer, makes to impact
Time extends, and falls the damage of itself and ground buffer to play and reduce to line, has saved working space, eliminates safety
The comprehensive function of hidden danger.
All the embodiments in this specification are described in a progressive manner, same and similar portion between each embodiment
Dividing may refer to each other, and each embodiment focuses on the differences from other embodiments.Especially for device or
For system embodiment, since it is substantially similar to the method embodiment, so describing fairly simple, related place is referring to method
The part of embodiment illustrates.Apparatus and system embodiment described above is only schematical, wherein as separation
The unit of part description may or may not be physically separated, component shown as a unit can be or
It can not be physical unit, it can it is in one place, or may be distributed over multiple network units.It can be according to reality
Border needs to select some or all of the modules therein to achieve the purpose of the solution of this embodiment.Those of ordinary skill in the art
It can understand and implement without creative efforts.
The above is only specific embodiment of the present utility model, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of this utility model, several improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as the protection scope of the utility model.
Claims (10)
1. a kind of high line automatic packing machine paying off system, which is characterized in that including：It is packaged silk thread library (1), pneumatic brake mechanism
(3), fixed pulley group (4), guide upright post (5), line fall device (6) and ground buffer (7), the pneumatic brake mechanism (3) set
It is placed between the packing silk thread library (1) and the fixed pulley group (4), the line fall device (6) includes the dynamic cunning set gradually
Wheel group (12), guiding mechanism and counterweight (17), the fixed pulley group (4) are set to the upper end of the guide upright post (5), describedly
Face buffer (7) is set to the lower end of the guide upright post (5), the line fall device (6) by the guiding mechanism with it is described
Guide upright post (5) is slidably connected, and the ground buffer (7) can be such that the buffer time of the line fall device (6) extends to drop
Low and slow impulse force.
2. high line automatic packing machine paying off system according to claim 1, which is characterized in that the guiding mechanism includes leading
To copper shoe (15) and sliding block positioning box (16), the guiding copper shoe (15) is connected to sliding block positioning box (16) inside,
The guiding copper shoe (15) include the first sub- sliding block (151) and the second sub- sliding block (152), the first sub- sliding block (151) and
Second sub- sliding block (152) sliding is fixed on the relative position of the guide upright post (5).
3. high line automatic packing machine paying off system according to claim 2, which is characterized in that the guiding mechanism further includes
It adjusts mandril (18), the adjusting mandril (18) is threadedly coupled with the sliding block positioning box (16), end and the guiding copper
Sliding block (15) is in contact.
4. high line automatic packing machine paying off system according to claim 3, which is characterized in that the running block (12) is also
Pulley support (11) are fallen including line, the movable pulley is set in line pendant pulley support (11), the sliding block positioning box
(16) it is fixedly connected with line pendant pulley support (11).
5. high line automatic packing machine paying off system according to claim 4, which is characterized in that the counterweight (17) is mounted on
The side opposite with the sliding block positioning box (16) on line pendant pulley support (11).
6. high line automatic packing machine paying off system according to claim 1, which is characterized in that the ground buffer (7)
It is internally provided with soft filler, can effectively extend attack time and service life.
7. high line automatic packing machine paying off system according to claim 1, which is characterized in that fixed pulley group (4) packet
Three fixed pulleys (22) are included, the running block (12) includes two movable pulleys, is packaged the institute that silk passes through the line fall device (6)
Running block (12) are stated, can make line fall device (6) lifting altitude that can meet original line sending when being reduced to original half
Length requirement.
8. high line automatic packing machine paying off system according to claim 7, which is characterized in that the fixed pulley group (4) is also
Including fixed pulley axis (19), fixed pulley support (20), locking nut (21) and bearing (13), the fixed pulley (22) passes through described
Locking nut (21) is fixed in the fixed pulley support (20), and the fixed pulley (22) can be by the bearing (13) along institute
State fixed pulley axis (19) rotation.
9. high line automatic packing machine paying off system according to claim 1, which is characterized in that the high line automatic packing machine
Paying off system further includes that guiding fixed pulley (8), silk thread pilot sleeve (9) and column (10), the guiding fixed pulley (8) are set to
Between the fixed pulley group (4) and the silk thread pilot sleeve (9), the guiding fixed pulley (8) is used for the fixed pulley group
(4) the packing silk (2) exported inputs in the silk thread pilot sleeve (9), and the column (10) is for fixing the silk thread guiding
Sleeve (9).
10. high line automatic packing machine paying off system according to claim 2, which is characterized in that the guiding copper shoe
(15) material is compared with softwood matter, and the surface of guiding copper shoe (15) includes oil layer, and the oil layer is lubricating grease.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820657841.3U CN208165338U (en) | 2018-05-04 | 2018-05-04 | A kind of high line automatic packing machine paying off system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820657841.3U CN208165338U (en) | 2018-05-04 | 2018-05-04 | A kind of high line automatic packing machine paying off system |
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| CN208165338U true CN208165338U (en) | 2018-11-30 |
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ID=64368185
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108394577A (en) * | 2018-05-04 | 2018-08-14 | 山东钢铁股份有限公司 | A kind of high line automatic packing machine paying off system |
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2018
- 2018-05-04 CN CN201820657841.3U patent/CN208165338U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108394577A (en) * | 2018-05-04 | 2018-08-14 | 山东钢铁股份有限公司 | A kind of high line automatic packing machine paying off system |
| CN108394577B (en) * | 2018-05-04 | 2023-12-19 | 山东钢铁股份有限公司 | High-speed wire automatic packing machine paying-off system |
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