CN208153952U - A kind of pipe robot - Google Patents
A kind of pipe robot Download PDFInfo
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- CN208153952U CN208153952U CN201820261012.3U CN201820261012U CN208153952U CN 208153952 U CN208153952 U CN 208153952U CN 201820261012 U CN201820261012 U CN 201820261012U CN 208153952 U CN208153952 U CN 208153952U
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Abstract
The utility model discloses a kind of pipe robots, including bracket and at least two driving devices being rotatably arranged on bracket, and the controller being fixed on bracket；Each driving device is divided into three sections along its length：Including driving roller and the driving idler wheel that driving roller both ends are arranged in, the driving idler wheel that driving roller one end is arranged in is Mecanum wheel, and the other end is Mecanum wheel or wheel；Driving roller includes the outer cylinder of inner cylinder, turning set setting portion outer tube, and is fixed at the shell outside outer cylinder, and the outer peripheral surface of shell is fixedly installed helical blade along its length；Motor is fixedly installed in inner cylinder；At the lower end of the driving device, the lower edge of helical blade is higher than the lower edge of Mecanum wheel and wheel.Motor seal is fixed in inner cylinder, and waterproof performance is good, is rotatablely connected inner cylinder and outer cylinder by the first connector, the second connector, the shell for having helical blade by covering system on outer cylinder.
Description
Technical field
The utility model relates to a kind of pipe robots.
Background technique
Municipal pipeline environment very severe is easy to happen corrosion and fatigue and destroys or make latent inside pipeline after long-time service
Cause leakage accident etc., especially water class pipeline at breakage in development of defects, is also easy to the accidents such as blocking.Therefore the pipe of pipeline
Interior detection, dredging are a highly important practical engineerings, and detection in pipe at present is removed contamination mostly also using manually being operated,
It is limited by factors such as line size, bad environments, causes great work intensity, working efficiency low, be based on the problem, occur at present
Pipe robot.But existing pipe robot, mostly idler wheel drive, driveability is poor, easily skids, when robot is suspended in
When in water, driving failure, and poor waterproof properties.
Summary of the invention
The purpose of this utility model is to provide a kind of pipe robot, it is poor to solve existing pipe robot driveability,
The technical issues of poor waterproof properties.
In order to solve the above-mentioned technical problem the utility model, adopts the following technical scheme that：
A kind of pipe robot including bracket and at least two driving devices being rotatably arranged on bracket, and is fixed
Controller on bracket is set；Each driving device is divided into three sections along its length：It is being driven including driving device and setting
The driving idler wheel at dynamic device both ends, the driving idler wheel that driving device one end is arranged in are Mecanum wheel, and the other end is wheat
Ke Namu wheel or wheel；The driving roller includes the outer cylinder of inner cylinder, turning set setting portion outer tube, and fixed setting
The outer peripheral surface of shell outside outer cylinder, shell is fixedly installed helical blade along its length；It is fixedly installed in inner cylinder
Motor；At the lower end of the driving device, the lower edge of helical blade is higher than the lower edge of Mecanum wheel and wheel；The motor with
It is electrically connected between controller.
It is further improved, further includes the first cylinder, controller is set in the first cylinder, and the first cylinder is fixed on bracket
On, the end face of the first cylinder is in rectangular ring；
The both ends of first cylinder pass through third flange respectively and block, and third flange is made of transparent material；
It is provided with camera in the cavity of first cylinder, is electrically connected between camera and controller；
At least two support rings are arranged on first cylinder, and support ring is located between the third flange at both ends；Branch
Pushing out ring and the first cylinder are fastened by screw；
Handle, easy to carry, carrying are provided at the top of first cylinder.
When robot advances in the duct, scene in camera captured in real-time pipeline, and send to upper on ground
Machine is shown, convenient for getting information about the actual conditions in pipeline, environment is complicated in pipeline.Because of pipe robot working environment
Particularity, so waterproof is the key point of entire robot, the first cylinder is no exception, in the first cylinder once intake,
Then controller damages.First cylinder plays the role of protection, support and control device.It is easily installed by setting drive end bearing bracket, rear end cap
Controller, and seperated design, reduce the processing cost of the first cylinder.First barrel distortion in order to prevent covers on the first cylinder
If support ring, it is similar to anchor ear, improves the first cylinder strength.
When pipe robot moves on hard medium, the wheel and Mecanum wheel and ground face contact at both ends are intermediate
Helical blade it is hanging, motor driven roller and Mecanum wheel rotate synchronously, since the roller of interlude is hanging, driving device
Smaller with the contact area on ground, pipe robot movement velocity is fast, high-efficient；Again because hanging Mecanum wheel may be implemented
The multi-direction movement of pipe robot then can be achieved in the motion modes such as forward, traversing, diagonal, rotation and combinations thereof, easy to control.
When pipe robot moves on soft medium, pipe robot can sink because of gravity, then wheel, Mecanum wheel
It is rotated synchronously with ground face contact, motor driven roller and Mecanum wheel with intermediate helical blade, helical blade rotation will
Mud etc. is discharged backward, moves forward pipe robot, although pipe robot movement velocity is slow at this time, because of contact surface
Product is big, will not skid；When pipe robot suspends in water, helical blade is equivalent to propeller, and helical blade rotates backward
Draining driving pipe robot advances.
Above-mentioned wheel-helical blade roller-Mecanum wheel or Mecanum wheel-helical blade roller-Mike
Na Mu wheel combination is used as driving wheel, copes with different situations in pipeline, adaptable, high-efficient.
It is further improved, the output shaft of the motor stretches out inner cylinder, and is located in outer cylinder, extends along motor output shaft direction
Sequentially coaxially it is provided with first flange, motor cover, the first connector and the second connector, first flange, motor cover, the first connection
Part and the second connector are rotary body, and first flange is connected by the first end face of screw and inner cylinder, the inner wall of first flange
There are gaps between motor output shaft, and there are gaps between the outer peripheral surface and outer tube inner wall of first flange；The motor cover packet
Disc and setting are included in disc center, and with integrally formed first column of disc, the first column is directed away from
The direction of motor, the center of the first column are provided in the axial direction with first through hole, disc and first flange and are connected by screw,
There are gaps between the outer peripheral surface of disc and the inner wall of outer cylinder；
First connector is mounted in motor cover by the first thrust bearing, the outer peripheral surface and outer cylinder of the first connector
Inner wall be connected, and the second sealing ring is provided between the outer peripheral surface of the first connector and the inner wall of outer cylinder；First connector leans on
The end face center of nearly motor side extends to form the second column along axis outwardly convex, and the second column is rotatably freely inserted into
In first through hole, and the first sealing ring is provided between the second column and first through hole；First connector is provided in the axial direction with
Second through-hole and third through-hole, the second through-hole are provided in the second column, and the second through-hole is connected to third through-hole, motor output
Axis is inserted into the second through-hole, and motor output shaft is connected by key and the first connector；Second connector is located in third through-hole, and
It is rotatablely connected with the first connector；Gasket is provided in third through-hole by the second connector and motor output shaft sealed spacer
It opens；
The inner cylinder is connected with first end cover far from one end of motor output shaft, and the end face seal of first end cover and inner cylinder is solid
Even, the outer end face central part outwardly convex of first end cover simultaneously extends to form hollow shaft, and the electric wire of motor is pierced by from hollow shaft, electricity
Line and hollow shaft are tightly connected by sealant, and turning set is equipped with third connector in hollow shaft, and third connector is rotary body,
The inner wall sealing of the outer peripheral surface and outer cylinder of third connector is connected.
Based on application number：201710896483.1 title：It is a kind of drive roller patent application, applicant continue research,
Repetition test is improved, by the way that motor output shaft to be directly connected to by key and the first connector, outside the first connector
Circumferential surface and outer cylinder are connected, and motor and inner cylinder are connected, then the first connector of motor driven rotates, and drive outer cylinder rotation, power transmitting
High-efficient, energy loss is small, guarantees that outer cylinder being capable of normal rotation.
Meanwhile sealing element is set by the way that the first sealing ring, gasket is arranged, and in the outer peripheral surface of the first connector, if
Multi layer waterproof component is set, good sealing performance is improved, guarantees that motor can work normally.
By the way that the first thrust bearing is arranged, axial load bearing capacity is improved, overall structure stability is increased, improves and uses
Service life.
It is further improved, the outer wall of second connector is circumferentially arranged the first spacer portion, and the first connector passes through
First ball bearing and the rotation connection of the second thrust bearing and the second connector, the first ball bearing, the second thrust bearing are by between first
It is separated every portion, wherein the second thrust bearing is close to gasket；The outer end face sealing of second connector, which is connected, is provided with second
End cap limits the first ball bearing, and second end cover center offers through-hole, and the second connector stretches out through-hole, the end of the second connector
Portion's detachable connection has wheel, and the wheel shaft of wheel and the axis of inner cylinder are vertical.
By the first ball bearing of setting and the second thrust bearing, axial load bearing capacity had not only been improved, but also has guaranteed second
Connector and the first connector can be stable relatively rotate.It is the first ball bearing and second by the first spacer portion of setting
Thrust bearing provides mounting surface, guarantees that its mounting structure is stablized, runs smoothly.By the way that second end cover is arranged, to the first ball bearing
Positioning action is played, prevents from falling off at work.Wheel is driven wheel, booster action.
It is further improved, is successively arranged with third thrust bearing, second close in the hollow shaft axially outward along hollow shaft
Seal ring, the second ball bearing and third end cap；The third connector is tubular, and cavity includes large diameter portion and small diameter portion, path
The inner wall in portion is radially raised, forms the second spacer portion, it is small that third thrust bearing and the second sealing ring are embedded in third connector
Diameter portion, and it is located at the two sides of the second spacer portion, wherein one end of third thrust bearing leans with second end cover, the other end and the
One end face of two spacer portions against；Second ball bearing is embedded in third connector large-diameter portion；The third end cap includes the
Two ring flanges and along the outwardly extending third column of hollow shaft axial direction, third column are located at second flange disk center,
And it is integrally formed with second flange disk；Third end cap is connected by the end face seal of second flange disk and third connector, third
End cap center is provided with through-hole along axis, and hollow shaft stretches out third end cap, circumferentially arranged in the cavity of third end cap to have third
Spacer portion is arranged with third sealing ring and copper sheathing in hollow shaft, and third sealing ring and copper sheathing are located in the cavity of third end cap, and
It is separated by third spacer portion, wherein third sealing ring is between third spacer portion and the second ball bearing；The hollow shaft is stretched out
One end of third end cap is provided with external screw thread, for connecting other assemblies.
Multiple Mecanum wheel monomers, each Mecanum wheel list are evenly arranged on the outer peripheral surface of the third column
The axis of body and the angle of hollow shaft axis are 45 degree.
At work, inner cylinder relatively rotates pipe robot with outer cylinder, so the power supply line of motor, control signal wire
It can only keep being pierced by opposing stationary component from inner cylinder, while in view of sealing waterproof, therefore select the electric wire of motor
It is pierced by from hollow shaft, and the structure is sealed, it is preferred to use the filling with sealant into the cavity of hollow shaft, in order to guarantee
Sealing effect, then the length of hollow shaft is longer.Third thrust bearing, the second ball bearing are set, and separated by the second spacer portion,
Effectively prevent third connector along axial float, third end cap is connect by screw with the end face seal of third connector, ball
Bearing carries radial and axial pressure, guarantees that third connector can relatively rotate with hollow shaft, and be not easy along axial float；
Meanwhile by the second sealing ring of setting and third sealing ring, it is sealed, there is good waterproof performance.By the way that wear-resisting copper is arranged
Set, hardness is high, and wearability is fabulous, is not likely to produce and kills phenomenon, guarantees that hollow shaft and third end cap are realized and is rotatablely connected, stability
It is good.
It is further improved, the center that second connector stretches out through-hole one end offers tapped blind hole, wheel stand
One end is provided with external screw thread, and is inserted into tapped blind hole, is threadedly coupled with the second connector, the lower rotation setting of wheel stand
There is wheel.It is threadedly coupled, easy disassembly.
It being further improved, the outer peripheral surface of the third column is uniformly provided with multiple grooves, and the bottom surface of concave surface is plane,
A locating rack is embedded in each groove, locating rack is U-shaped, and locating rack is connected by screw to third column, each Mike
Na Mu wheel passes through both ends of the shaft rotation connection corresponding with locating rack.Each Mecanum wheel is connected with a corresponding locating rack,
Locating rack and third column detachable connection, convenient for disassembly and assembly, locating rack batch production are at low cost.
Be further improved, first connector, third connector outer peripheral surface on offer at least one annular groove,
It is embedded with sealing ring in annular groove, prevents leak, improves sealing performance.
It being further improved, first spacer portion, the second spacer portion and third spacer portion are ring-type, and it is easy to process, and
With the contact surface of thrust bearing is big, isolation effect is good.
Be further improved, the end face of the first end cover and inner cylinder is connected by screw to, the outer end face of the first connector with
Second end cover is connected by screw to, and third end cap and the end face of third connector are connected by screw to, replacement easy to disassemble, and tight
Gu effect is good.
Be further improved, the bracket includes bottom plate and the 4th connector of driving device that is fixed on bottom plate, bottom plate with
Support ring is connected by screw to；
Four connector is hollow pipe fitting, including interlude and the bending section that interlude both ends are arranged in, the centre
Section is divided into two sections, is connect by threeway with bottom plate, the end of bending section is provided with internal screw thread, wherein the end of a bending section
It is threadedly coupled with wheel stand, the end of another bending section is connect with the threaded one end that hollow shaft stretches out third end cap.It is described
It offers through-hole on first cylinder, offers through-hole on bottom plate with the 4th connector junction, the conducting wire of motor is from hollow shaft
It is sequentially entered after being pierced by cavity in the 4th connector connection cavity, and enters robot through the through-hole on bottom plate, the first cylinder
It is electrically connected between controller in ontology, realizes control of the controller to motor；And with sealant on bottom plate, the first cylinder
Through-hole is sealed.Supporting structure is simple, light weight, by wire arrangements in the tube, sealing, prevent leak, avoid simultaneously
The problem of conducting wire is easily wound with shaft or external barrier etc. when driving roller rotation.
It is further improved, the bottom of first cylinder is provided with flow sensor, between flow sensor and controller
Electrical connection.When robot works in the duct, the flow velocity of water in pipeline can detecte by flow sensor, and on the ground
Host computer in show.It is fixedly installed on the bottom plate using kickboard made of light material, when robot works in water
Shi Zengjia buoyancy, robot are in suspended state, and helical blade is equivalent to propeller, and helical blade rotation drains driving tube backward
Pipeline robot fast forwards through, and improves working efficiency.
It is further improved, the shell edge is divided axially into two halves.It offers on the shell for fixing shell and outer cylinder
Threaded hole, it is easy to disassemble by the fixed shell of screw and outer cylinder.The inner walls are provided with multiple and driving device and match
The locating piece of conjunction, outer cylinder corresponding position offer locating groove, and locating piece is inserted into locating groove by when assembly, prevent pipe machine
Device man-hour, shell relatively rotate with outer cylinder.The both ends of the shell are provided with head plate, prevent water or dirt etc. into
Enter in the gap between shell and driving device.The shell is cone shuttle shape, including three sections：The circle of intermediate direct tube section and both ends
Platform shell section, three sections of integrated moldings.Shuttle shape design is bored, in work process, the middle part of shell contacts pipe robot with tube wall,
Both ends tilt, and prevent blocking, are conducive to pipe robot and advance.
It is further improved, the blade of the outer peripheral surface of the shell is continuous helical shape.The screw pitch of the helical blade is 2-
10cm, the height of helical blade are 1-5cm, and the width of helical blade is 1-3cm.Pipeline machine can be improved in the appropriate screw pitch that increases
People's forward speed；Screw pitch is excessive then small with the contact area of inner wall of the pipe, and frictional force is insufficient.The height of helical blade is too low, mill
Damage is fast, then needs to be replaced frequently；The height of helical blade is too big, and shell volume is big, and pipe robot entirety center of gravity is got higher, and stablizes
Property is poor.The width of helical blade is too wide, then weight weight, driveability decline；Width is too wide too small, then easy to wear, and intensity is not
It is enough, collide hard object easy fracture.
It is further improved, the top surface of the helical blade is provided with anti-skid chequer, prevents skid, increases frictional force.
Compared with prior art, the utility model has the beneficial effects that：
1, motor seal is fixed in inner cylinder, and waterproof performance is good, is connected by the first connector, the second connector, third
Part is rotatablely connected inner cylinder and outer cylinder, the shell for having helical blade by covering system on outer cylinder.When pipe robot is in hard
When moving on medium, the wheel and Mecanum wheel and ground face contact at both ends, intermediate helical blade is hanging, motor driven roller
It is rotated synchronously with Mecanum wheel, since the roller of interlude is hanging, the contact area on driving device and ground is smaller, pipe machine
Device people's movement velocity is fast, high-efficient；Again because hanging Mecanum wheel may be implemented to move ahead, traversing, diagonal, rotation and combinations thereof
The multi-direction movement of pipe robot then can be achieved in equal motion modes, easy to control.When pipe robot moves on soft medium
When, pipe robot is because gravity can sink, then wheel, Mecanum wheel and the helical blade of centre connect with ground
Touching, motor driven roller and Mecanum wheel rotate synchronously, and mud etc. is discharged backward, makes pipeline machine by helical blade rotation
People moves forward, although pipe robot movement velocity is slow at this time, because contact area is big, will not skid；When pipeline machine
When people is suspended in water, helical blade is equivalent to propeller, and draining driving pipe robot advances backward for helical blade rotation.It is logical
It crosses shell design seperated with driving device, as long as periodic replacement shell is substantially reduced into without replacing driving device
This.
2, it is rolled by using wheel-helical blade roller-Mecanum wheel or Mecanum wheel-helical blade
The combination of cylinder-Mecanum wheel is used as driving wheel, copes with different situations in pipeline, adaptable, high-efficient；Pass through setting
The motion modes such as Mecanum wheel may be implemented to move ahead, traversing, diagonal, rotation and combinations thereof, then can be achieved pipe robot
Multi-direction movement, it is easy to control
3, it crosses and is directly connected to motor output shaft by key and the first connector, the outer peripheral surface and outer cylinder of the first connector are solid
Even, motor and inner cylinder are connected, then the first connector of motor driven rotates, and drive outer cylinder rotation, and power transmission efficiency is high, energy damage
Consume it is small, guarantee outer cylinder being capable of normal rotation.
4, by by shell it is seperated with driving device design, as long as periodic replacement shell, without replace driving device,
Substantially reduce cost.
Detailed description of the invention
Fig. 1 is the perspective view of pipe robot described in the utility model.
Fig. 2 is the bottom view of Fig. 1.
Fig. 3 is the structure chart of figure bottom plate, kickboard.
Fig. 4 is the structure chart of pipe robot driving device described in the utility model.
Fig. 5 is the A-A cross-sectional view of Fig. 4.
Fig. 6 is the structure chart of motor cover.
Fig. 7 is the cross-sectional view of Fig. 6.
Fig. 8 is the structure chart of the first connector.
Fig. 9 is the B-B cross-sectional view of Fig. 8.
Figure 10 is the structure chart of the second connector.
Figure 11 is the structure chart of first end cover, hollow shaft the.
Figure 12 is the structure chart of third connector.
Figure 13 is the structure chart of third end cap.
Figure 14 is the cross-sectional view of Figure 13.
Figure 15 is the installation diagram of Mecanum wheel monomer.
Specific embodiment
To keep the purpose of this utility model and technical solution clearer, below in conjunction with the utility model embodiment to this
The technical solution of utility model is clearly and completely described.
Embodiment one：
As shown in figures 1-15, a kind of pipe robot, including bracket 110 and two drives being rotatably arranged on bracket 110
Dynamic device 120, and the controller 130 being fixed on bracket 110；Each driving device 120 is divided into along its length
Three sections：Including driving roller and the driving idler wheel that driving roller both ends are arranged in, the driving that driving roller one end is set
Idler wheel is Mecanum wheel 22, and the other end is wheel 23.The driving roller includes inner cylinder 2, turning set setting portion outer tube
Outer cylinder 1, and be fixed at the shell 100 outside outer cylinder, the outer peripheral surface of shell 100 is fixedly installed along its length
Helical blade 101；Motor 3 is fixedly installed in inner cylinder 2；At the lower end of the driving device, the lower edge of helical blade 101 is higher than
The lower edge of Mecanum wheel 22 and wheel 23；
It is electrically connected between the motor 3 and controller.
It in the present embodiment, further include the first cylinder 140, controller is set in the first cylinder 140, the first cylinder 140
It is fixed on bracket 110, the end face of the first cylinder 140 is in rectangular ring.
The both ends of first cylinder 140 pass through the closure of third flange 141 respectively, and third flange 141 is by transparent material system
At；
It is provided with camera in the cavity of first cylinder 140, is electrically connected between camera and controller；
Be arranged on first cylinder 140 there are two support ring 142, and support ring 142 be located at both ends third flange it
Between；Support ring 142 and the first cylinder 140 are fastened by screw；
Handle 143, easy to carry, carrying are provided at the top of first cylinder.
When robot advances in the duct, scene in camera captured in real-time pipeline, and send to upper on ground
Machine is shown, convenient for getting information about the actual conditions in pipeline, environment is complicated in pipeline.Because of pipe robot working environment
Particularity, so waterproof is the key point of entire robot, the first cylinder is no exception, in the first cylinder once intake,
Then controller damages.First cylinder plays the role of protection, support and control device.It is easily installed by setting drive end bearing bracket, rear end cap
Controller, and seperated design, reduce the processing cost of the first cylinder.First barrel distortion in order to prevent covers on the first cylinder
If support ring, it is similar to anchor ear, improves the first cylinder strength.
When pipe robot moves on hard medium, the wheel and Mecanum wheel and ground face contact at both ends are intermediate
Helical blade it is hanging, motor driven roller and Mecanum wheel rotate synchronously, since the roller of interlude is hanging, driving device
Smaller with the contact area on ground, pipe robot movement velocity is fast, high-efficient；Again because hanging Mecanum wheel may be implemented
The multi-direction movement of pipe robot then can be achieved in the motion modes such as forward, traversing, diagonal, rotation and combinations thereof, easy to control.
When pipe robot moves on soft medium, pipe robot can sink because of gravity, then wheel, Mecanum wheel
It is rotated synchronously with ground face contact, motor driven roller and Mecanum wheel with intermediate helical blade, helical blade rotation will
Mud etc. is discharged backward, moves forward pipe robot, although pipe robot movement velocity is slow at this time, because of contact surface
Product is big, will not skid；When pipe robot suspends in water, helical blade is equivalent to propeller, and helical blade rotates backward
Draining driving pipe robot advances.
Driving wheel is used as using wheel-helical blade roller-Mecanum wheel combination, copes with different shapes in pipeline
Condition, it is adaptable, it is high-efficient.
In the present embodiment, the output shaft of the motor 3 stretches out inner cylinder 2, and is located in outer cylinder 1, along motor output shaft side
It is sequentially coaxially provided with first flange 4, motor cover 5, the first connector 8 and the second connector 12 to extending, first flange 4, electricity
Cover 5, the first connector 8 and the second connector 12 are rotary body, and first flange 4 passes through the first end face of screw and inner cylinder 2
Connection, there are gap, the outer peripheral surfaces and outer cylinder of first flange 4 between the inner wall and motor output shaft of 4 center through hole of first flange
There are gaps between inner wall 2；The motor cover 5 includes disc 51 and setting in disc center, and integrated with 51 body of disk
Molding first column 52, the first column 52 are directed away from the direction of motor, and the center of the first column 52 is opened along axial direction
Equipped with first through hole 53, disc 51 and first flange 4 are connected by screw, the outer peripheral surface of disc 51 and the inner wall of outer cylinder 1
Between there are gaps.
First connector 8 is mounted in motor cover 5 by the first thrust bearing 6, the outer peripheral surface of the first connector 8 with
The inner wall of outer cylinder 1 is connected, and is provided with sealing ring between the outer peripheral surface of the first connector 8 and the inner wall of outer cylinder；First connector 8
End face center close to motor side extends to form the second column 81 along axis outwardly convex, and the second column 81 rotates freely
Ground is inserted into first through hole 53, and the first sealing ring 7 is provided between the second column 81 and first through hole 53；First connector
8 are provided in the axial direction with the second through-hole 82 and third through-hole 83, and the second through-hole 82 is provided in the second column 81, the second through-hole 82
It is connected to third through-hole 83, motor output shaft is inserted into the second through-hole, and motor output shaft is connected by key and the second column 81；
Second connector 12 is located in third through-hole 83, and is rotatablely connected with the first connector 8；Gasket is provided in third through-hole 83
9 open the second connector 12 with motor output shaft sealed spacer.In the present embodiment, gasket 9 is the aluminium flake of 2mm thickness, aluminium flake
It is connect by gluing with the first connector 8.
The inner cylinder 2 is connected with first end cover 14 far from one end of motor output shaft, and first end cover 14 is another with inner cylinder 2
End face seal is connected, and the outer end face central part outwardly convex of first end cover 14 simultaneously extends to form hollow shaft 15, the electric wire of motor 1 from
It being pierced by hollow shaft, electric wire and hollow shaft are tightly connected by sealant, and turning set is equipped with third connector 16 in hollow shaft 15,
Third connector 16 is rotary body, and the inner wall sealing of the outer peripheral surface and outer cylinder 1 of third connector 16 is connected.
By the way that motor output shaft is directly connected to by key with the first connector 8, the outer peripheral surface and outer cylinder of the first connector 8
1 is connected, and motor 3 and inner cylinder 2 are connected, then the first connector of motor driven rotates, and drives outer cylinder rotation, and power transmission efficiency is high,
Energy loss is small, guarantees that outer cylinder being capable of normal rotation.
Meanwhile sealing element is set by the way that the first sealing ring, gasket is arranged, and in the outer peripheral surface of the first connector, if
Multi layer waterproof component is set, good sealing performance is improved, guarantees that motor can work normally.
By the way that the first thrust bearing is arranged, axial load bearing capacity is improved, overall structure stability is increased, improves and uses
Service life.
In the present embodiment, the outer wall of second connector 12 is circumferentially arranged the first spacer portion 121, the first connection
Part 8 is rotatablely connected by the first ball bearing 11 and the second thrust bearing 10 and the second connector 12, and the first ball bearing 11, second push away
Power bearing 10 is separated by the first spacer portion 121, wherein the second thrust axis 10 bears against nearly gasket 9；Second connector 12
Outer end face sealing, which is connected, is provided with second end cover 13, limits the first ball bearing 11, and 113 center of second end cover offers through-hole, the
Through-hole is stretched out in one end of two connectors 12, and the projecting end detachable connection of the second connector 12 has wheel 23, wheel 23
Wheel shaft is vertical with the axis of inner cylinder 2.
By the first ball bearing of setting and the second thrust bearing, axial load bearing capacity had not only been improved, but also has guaranteed second
Connector and the first connector can be stable relatively rotate.It is the first ball bearing and second by the first spacer portion of setting
Thrust bearing provides mounting surface, guarantees that its mounting structure is stablized, runs smoothly.By the way that second end cover is arranged, to the first ball bearing
Positioning action is played, prevents from falling off at work.Wheel is driven wheel, booster action.
In the present embodiment, be successively arranged with axially outward in the hollow shaft 15 along hollow shaft third thrust bearing 17,
Second sealing ring 18, the second ball bearing 19 and third end cap 20；The third connector 16 is tubular, and cavity includes large-diameter portion
And small diameter portion, the inner wall of 16 cavity small diameter portion of third connector is radially raised, forms the second spacer portion 161, third thrust axis
Hold 17 and second sealing ring 18 be embedded in 16 cavity small diameter portion of third connector, and be located at the two sides of the second spacer portion 161, wherein
One end of third thrust bearing 17 leans with second end cover 14, an end face of the other end and the second spacer portion 161 against；It is described
Second ball bearing 19 is embedded in the cavity large-diameter portion of third connector 16；The third end cap 20 includes 201 He of second flange disk
Along the outwardly extending third column 202 of hollow shaft axial direction, third column 202 is located at 201 center of second flange disk, and
It is integrally formed with second flange disk；Third end cap is connected by the end face seal of second flange disk and third connector 16, third
The center of end cap 20 is provided with through-hole along axis, and hollow shaft 15 stretches out third end cap 20, circumferentially arranged in the cavity of third end cap
There is third spacer portion 203, be arranged with third sealing ring 21 and copper sheathing 24 in hollow shaft, third sealing ring 21 and copper sheathing 24 are located at the
It in the cavity of three end caps 20, and is separated by third spacer portion 203, wherein third sealing ring 21 is located at third spacer portion 203 and
Between two ball bearings 19；One end that the hollow shaft 15 stretches out third end cap 20 is provided with external screw thread, for connecting other assemblies.
Multiple Mecanum wheel monomer composition Mecanums are evenly arranged on the outer peripheral surface of the third column 202
Wheel, the axis of each Mecanum wheel monomer and the angle of 15 axis of hollow shaft are 45 degree.
At work, inner cylinder relatively rotates pipe robot with outer cylinder, so the power supply line of motor, control signal wire
It can only keep being pierced by opposing stationary component from inner cylinder, while in view of sealing waterproof, therefore select the electric wire of motor
It is pierced by from hollow shaft, and the structure is sealed, it is preferred to use the filling with sealant into the cavity of hollow shaft, in order to guarantee
Sealing effect, then the length of hollow shaft is longer.Third thrust bearing, the second ball bearing are set, and separated by the second spacer portion,
Effectively prevent third connector along axial float, third end cap is connect by screw with the end face seal of third connector, ball
Bearing carries radial and axial pressure, guarantees that third connector can relatively rotate with hollow shaft, and be not easy along axial float；
Meanwhile by the second sealing ring of setting and third sealing ring, it is sealed, there is good waterproof performance.By the way that wear-resisting copper is arranged
Set, hardness is high, and wearability is fabulous, is not likely to produce and kills phenomenon, guarantees that hollow shaft and third end cap are realized and is rotatablely connected, stability
It is good.
In the present embodiment, the center that second connector 12 stretches out through-hole one end offers tapped blind hole, wheel branch
One end of frame 25 is provided with external screw thread, and is inserted into tapped blind hole, is threadedly coupled with the second connector 12, the bottom of wheel stand 25
Portion's rotation is provided with wheel 23.It is threadedly coupled, easy disassembly.
In the present embodiment, the outer peripheral surface of the third column 202 is uniformly provided with eight grooves, and the bottom surface of concave surface is
Plane, a locating rack 204 is embedded in each groove, and locating rack is that U-shaped, locating rack and third column 202 pass through screw company
It connects, each Mecanum wheel monomer 205 passes through both ends of the shaft rotation connection corresponding with locating rack 204.Each Mecanum wheel list
Body is connected with a corresponding locating rack, locating rack and third column detachable connection, convenient for disassembly and assembly, and locating rack batch is raw
It produces, it is at low cost.
In the present embodiment, annular there are two being opened up on the outer peripheral surface of first connector 8, third connector 16
Slot is embedded with sealing ring in annular groove, prevents leak, improves sealing performance.In other embodiments, the quantity of annular groove can be
One, three, four or five.
In the present embodiment, first spacer portion 121, the second spacer portion 161 and third spacer portion 103 are ring-type,
It is easy to process, and with the contact surface of thrust bearing is big, isolation effect is good.In other embodiments, spacer portion can for it is multiple not
Continuous block-shaped protrusion.
In the present embodiment, the first end cover 14 and the other end of inner cylinder 2 are connected by screw to, the first connector 8
Outer end face be connected by screw to second end cover 13, third end cap 20 and the end face of third connector 16 are connected by screw to,
Replacement easy to disassemble, and fastening effect is good.
In the present embodiment, the bracket 110 includes bottom plate 111 and the 4th connector being fixed on bottom plate, bottom plate 111
It is connected by screw to support ring 142；4th connector is hollow pipe fitting, including interlude 113 and setting in interlude
The bending section 114 at both ends；It is two sections that the interlude 113, which is divided to, is connect by threeway with bottom plate 111, the end of bending section 114 is set
Be equipped with internal screw thread, wherein the end of a bending section is threadedly coupled with wheel stand 25, the end of another bending section with it is hollow
Axis 15 stretches out the threaded one end connection of third end cap 20.Through-hole is offered on first cylinder 140, is connected on bottom plate 11 with the 4th
Fitting junction offers through-hole, and the conducting wire of motor 3 sequentially enters the connection of the 4th connector after being pierced by the cavity of hollow shaft
In cavity, and enter in robot body through the through-hole on bottom plate 11, the first cylinder 140 and be electrically connected between controller, realizes
Control of the controller to motor；And the through-hole on bottom plate, the first cylinder is sealed with sealant.Supporting structure is simple, matter
Amount is light, by wire arrangements in the tube, sealing, when preventing leak, while avoiding driving roller rotation conducting wire easily with shaft or
The problem of barrier outside person etc. is wound.
In the present embodiment, the bottom of first cylinder is provided with flow sensor 150, flow sensor 150 and control
It is electrically connected between device processed.When robot works in the duct, the flow velocity of water in pipeline can detecte by flow sensor, and
It is shown in host computer on the ground.It is fixedly installed on the bottom plate 111 using kickboard 160 made of light material, works as machine
Device people increases buoyancy when working in water, robot is in suspended state, and helical blade is equivalent to propeller, helical blade rotation
Draining driving pipe robot fast forwards through backward, improves working efficiency.
In the present embodiment, the shell 100 is along being divided axially into two halves.It offers on the shell 100 for set casing
The threaded hole of body and outer cylinder, it is easy to disassemble by the fixed shell of screw and outer cylinder.The inner walls are provided with multiple and outer cylinder
The locating piece matched, corresponding position offers locating groove on outer cylinder, and locating piece is inserted into locating groove by when assembly, prevents
When pipe robot works, shell relatively rotates with outer cylinder.The both ends of the shell are provided with head plate, prevent water or dirt
Object etc. enters in the gap between shell and driving device.The shell is cone shuttle shape, including three sections：Intermediate direct tube section and two
The rotary table shell section at end, three sections of integrated moldings.Shuttle shape design is bored, pipe robot is in work process, the middle part of shell and pipe
Wall contact, both ends tilt, and prevent blocking, are conducive to pipe robot and advance.
In the present embodiment, the blade 101 of the outer peripheral surface of the shell 100 is continuous helical shape.The helical blade
Screw pitch is 5cm, and the height of helical blade is 3cm, and the width of helical blade is 1cm.Pipe machine can be improved in the appropriate screw pitch that increases
Device people's forward speed；Screw pitch is excessive then small with the contact area of inner wall of the pipe, and frictional force is insufficient.The height of helical blade is too low,
Quick abrasion then needs to be replaced frequently；The height of helical blade is too big, and shell volume is big, and pipe robot entirety center of gravity is got higher, surely
Qualitative difference.The width of helical blade is too wide, then weight weight, driveability decline；Width is too wide too small, then easy to wear, and intensity
Not enough, hard object easy fracture is collided.
In the present embodiment, the top surface of the helical blade 101 is provided with anti-skid chequer, prevents skid, increases friction
Power.
Embodiment two：
In the present embodiment, driving device is divided into three sections along its length：It is rolled including driving roller and setting in driving
The Mecanum wheel at cylinder both ends；Using Mecanum wheel-helical blade roller-Mecanum wheel combination.
Eight grooves, the bottom surface of concave surface are uniformly provided on the outer peripheral surface of second connector stretching second end cover part
For plane, it is embedded a locating rack in each groove, locating rack is U-shaped, and locating rack is connected by screw to the second connector, often
A Mecanum wheel passes through both ends of the shaft rotation connection corresponding with locating rack.
Other parts are identical with embodiment.
Do not done in the utility model illustrate be the prior art or can be realized by the prior art, Er Qieben
Specific implementation case described in utility model is only the preferable case study on implementation of the utility model, is not used to limit practical
Novel practical range.Equivalent changes and modifications made by i.e. all contents according to present utility model application the scope of the patents, should all make
For the technology scope of the utility model.
Claims (10)
1. a kind of pipe robot, which is characterized in that including bracket and at least two driving devices that are rotatably arranged on bracket,
And it is fixed at the controller on bracket；
Each driving device is divided into three sections along its length：It is rolled including driving roller and the driving that driving roller both ends are arranged in
Wheel, the driving idler wheel that driving roller one end is arranged in are Mecanum wheel, and the other end is Mecanum wheel or wheel；
The driving roller includes the outer cylinder of inner cylinder, turning set setting portion outer tube, and is fixed at outside outer cylinder
The outer peripheral surface of shell, shell is fixedly installed helical blade along its length；Motor is fixedly installed in inner cylinder；The driving
At the lower end of device, the lower edge of helical blade is higher than the lower edge of Mecanum wheel and wheel；
It is electrically connected between the motor and controller.
2. pipe robot according to claim 1, which is characterized in that further include the first cylinder, controller is set to
In one cylinder, the first cylinder is fixed on bracket, and the end face of the first cylinder is in rectangular ring；
The both ends of first cylinder pass through third flange respectively and block, and third flange is made of transparent material；
It is provided with camera in the cavity of first cylinder, is electrically connected between camera and controller；
At least two support rings are arranged on first cylinder, and support ring is located between the third flange at both ends；Support ring
It is fastened with the first cylinder by screw；
Handle is provided at the top of first cylinder.
3. pipe robot according to claim 1 or 2, which is characterized in that the output shaft of the motor stretches out inner cylinder, and
In outer cylinder, extends along motor output shaft direction and be sequentially coaxially provided with first flange, motor cover, the first connector and second
Connector, first flange, motor cover, the first connector and the second connector are rotary body, first flange by screw with it is interior
The first end face connection of cylinder, there are gap between the inner wall and motor output shaft of first flange, the outer peripheral surface of first flange and outer
There are gaps between cylinder inner wall；The motor cover include disc and setting disc center, and with disk body by integral forming
The first column, the first column is directed away from the direction of motor, and it is logical that the center of the first column is provided in the axial direction with first
Hole, disc and first flange are connected by screw, and there are gaps between the outer peripheral surface of disc and the inner wall of outer cylinder；
First connector is mounted in motor cover by the first thrust bearing, the outer peripheral surface of the first connector and outer cylinder it is interior
Wall is connected, and the second sealing ring is provided between the outer peripheral surface of the first connector and the inner wall of outer cylinder；First connector is close to electricity
The end face center of machine side extends to form the second column along axis outwardly convex, and the second column is rotatably freely inserted into first
In through-hole, and the first sealing ring is provided between the second column and first through hole；First connector is provided in the axial direction with second
Through-hole and third through-hole, the second through-hole are provided in the second column, and the second through-hole is connected to third through-hole, and motor output shaft is inserted
Enter in the second through-hole, motor output shaft is connected by key and the first connector；Second connector is located in third through-hole, and with
A connection piece rotation connection；Gasket is provided in third through-hole to open the second connector and motor output shaft sealed spacer；
The inner cylinder is connected with first end cover far from one end of motor output shaft, and the end face seal of first end cover and inner cylinder is connected,
The outer end face central part outwardly convex of first end cover simultaneously extends to form hollow shaft, and the electric wire of motor is pierced by from hollow shaft, electric wire
It being tightly connected with hollow shaft by sealant, turning set is equipped with third connector in hollow shaft, and third connector is rotary body, the
The inner wall sealing of the outer peripheral surface and outer cylinder of three connectors is connected.
4. pipe robot according to claim 3, which is characterized in that the outer wall of second connector is circumferentially arranged
There is the first spacer portion, the first connector is rotatablely connected by the first ball bearing and the second thrust bearing and the second connector, and first
Ball bearing, the second thrust bearing are separated by the first spacer portion, wherein the second thrust bearing is close to gasket；Second connector
Outer end face sealing be connected and be provided with second end cover, limit the first ball bearing, second end cover center offers through-hole, the second connection
Part stretches out through-hole, and the end detachable connection of the second connector has wheel, and the wheel shaft of wheel and the axis of inner cylinder are vertical.
5. pipe robot according to claim 4, which is characterized in that in the hollow shaft along hollow shaft axially outward according to
It is secondary to be arranged with third thrust bearing, the second sealing ring, the second ball bearing and third end cap；
The third connector is tubular, and cavity includes large diameter portion and small diameter portion, and the inner wall of small diameter portion is radially raised, is formed
Second spacer portion, third thrust bearing and the second sealing ring are embedded in third connector small diameter portion, and are located at the second spacer portion
Two sides, wherein one end of third thrust bearing leans with second end cover, an end face of the other end and the second spacer portion against；Institute
It states the second ball bearing and is embedded in third connector large-diameter portion；The third end cap includes second flange disk and along hollow shaft axial direction side
To outwardly extending third column, third column is located at second flange disk center, and is integrally formed with second flange disk；The
Three end caps are connected by the end face seal of second flange disk and third connector, and third end cap center is provided with through-hole along axis,
Hollow shaft stretches out third end cap, circumferentially arranged in the cavity of third end cap to have third spacer portion, is arranged with third in hollow shaft
Sealing ring and copper sheathing, third sealing ring and copper sheathing are located in the cavity of third end cap, and are separated by third spacer portion, wherein third
Sealing ring is between third spacer portion and the second ball bearing；One end that the hollow shaft stretches out third end cap is provided with outer spiral shell
Line；
Multiple Mecanum wheel monomers are evenly arranged on the outer peripheral surface of the third column, each Mecanum wheel monomer
The angle of axis and hollow shaft axis is 45 degree.
6. pipe robot according to claim 5, which is characterized in that second connector stretches out in through-hole one end
Centre offers tapped blind hole, and one end of wheel stand is provided with external screw thread, and is inserted into tapped blind hole, with the second connector screw thread
Connection, the lower rotation of wheel stand are provided with wheel；
The outer peripheral surface of the third column is uniformly provided with multiple grooves, and the bottom surface of concave surface is plane, is embedded in each groove
One locating rack, locating rack are U-shaped, and locating rack is connected by screw to third column, and each Mecanum wheel passes through shaft
Both ends rotation connection corresponding with locating rack.
7. pipe robot according to claim 6, which is characterized in that first connector, third connector it is outer
At least one annular groove is offered on circumferential surface, is embedded with sealing ring in annular groove；
First spacer portion, the second spacer portion and the second spacer portion are ring-type；
The gasket is connected by screw to motor output shaft end face；
The end face of the first end cover and inner cylinder is connected by screw to, and the outer end face and second end cover of the first connector pass through screw
Connection, third end cap and the outer end face of third connector are connected by screw to.
8. pipe robot according to claim 7, which is characterized in that the bracket includes bottom plate and is fixed on bottom plate
The 4th connector of driving device, bottom plate is connected by screw to support ring；
Four connector is hollow pipe fitting, including interlude and the bending section that interlude both ends are arranged in；
The interlude is divided into two sections, is connect by threeway with bottom plate, the end of bending section is provided with internal screw thread, wherein one
The end of bending section is threadedly coupled with wheel stand, one end spiral shell of the end of another bending section and hollow shaft stretching third end cap
Line connection.
9. pipe robot according to claim 2, which is characterized in that offer through-hole, bottom plate on first cylinder
Upper to offer through-hole with the 4th connector junction, the conducting wire of motor sequentially enters the 4th company after being pierced by the cavity of hollow shaft
Fitting connects in cavity, and enters in robot body through the through-hole on bottom plate, the first cylinder and be electrically connected between controller, real
Existing control of the controller to motor；And the through-hole on bottom plate, the first cylinder is sealed with sealant.
10. pipe robot according to claim 9, which is characterized in that the bottom of first cylinder is provided with flow
Sensor is electrically connected between flow sensor and controller；
It is fixedly installed on the bottom plate using kickboard made of light material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820261012.3U CN208153952U (en) | 2018-02-21 | 2018-02-21 | A kind of pipe robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820261012.3U CN208153952U (en) | 2018-02-21 | 2018-02-21 | A kind of pipe robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208153952U true CN208153952U (en) | 2018-11-27 |
Family
ID=64382687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820261012.3U Withdrawn - After Issue CN208153952U (en) | 2018-02-21 | 2018-02-21 | A kind of pipe robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208153952U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109404657A (en) * | 2018-12-20 | 2019-03-01 | 南京管科智能科技有限公司 | A kind of driving mechanism of Zhui Chi transmission pipe robot |
-
2018
- 2018-02-21 CN CN201820261012.3U patent/CN208153952U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109404657A (en) * | 2018-12-20 | 2019-03-01 | 南京管科智能科技有限公司 | A kind of driving mechanism of Zhui Chi transmission pipe robot |
| CN109404657B (en) * | 2018-12-20 | 2023-08-15 | 南京管科智能科技有限公司 | Driving mechanism of bevel gear transmission pipeline robot |
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| CP02 | Change in the address of a patent holder |
Address after: Room 713-2, Building 2, Zhicheng Park, No. 6 Zhida Road, Jiangbei New District, Nanjing, Jiangsu Province, 211800 Patentee after: NANJING GUANKE INTELLIGENT TECHNOLOGY CO.,LTD. Address before: 210043 Dongjiang Villagers'Committee Building A, Baguazhou Street, Qixia District, Nanjing City, Jiangsu Province, 5-017 Patentee before: NANJING GUANKE INTELLIGENT TECHNOLOGY CO.,LTD. |
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Granted publication date: 20181127 Effective date of abandoning: 20230728 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20181127 Effective date of abandoning: 20230728 |