CN208153447U - A kind of hydraulic slip ring integrated experimental device - Google Patents

A kind of hydraulic slip ring integrated experimental device Download PDF

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CN208153447U
CN208153447U CN201820575002.7U CN201820575002U CN208153447U CN 208153447 U CN208153447 U CN 208153447U CN 201820575002 U CN201820575002 U CN 201820575002U CN 208153447 U CN208153447 U CN 208153447U
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pipeline
pressure
slip ring
hydraulic slip
pressure test
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严丰
阚勇
何嘉欣
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Jiaxing Enbiji Electric Co ltd
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Suzhou Enbiji Precision Electric Co Ltd
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Abstract

本实用新型公开了一种液压滑环一体化实验装置,包括油箱、低压测试管路、高压测试管路、回油管路、液压马达以及液压滑环,低压测试管路的前端连接油箱,后端连接液压滑环,高压测试管路的前端连接油箱,后端连接液压滑环,液压马达并联在液压滑环与旋转阀门开关的输入端之间,所述回油管路包括回油管道以及自前往后连接在回油管道上的单向阀和卸载开关,回油管路的前端分别与低压测试管路、高压测试管路连通,其后端连通油箱。所述液压滑环一体化实验装置减少试验空间,降低试验成本,操作简单方便,提高测试效率,实用性高。

The utility model discloses a hydraulic slip ring integrated experimental device, which comprises a fuel tank, a low-pressure test pipeline, a high-pressure test pipeline, an oil return pipeline, a hydraulic motor and a hydraulic slip ring. The front end of the low-pressure test pipeline is connected to the fuel tank, and the rear end Connect the hydraulic slip ring, the front end of the high-pressure test line is connected to the oil tank, the rear end is connected to the hydraulic slip ring, and the hydraulic motor is connected in parallel between the hydraulic slip ring and the input end of the rotary valve switch. Finally, it is connected to the check valve and unloading switch on the oil return pipeline. The front end of the oil return pipeline is connected with the low pressure test pipeline and the high pressure test pipeline respectively, and its rear end is connected with the fuel tank. The hydraulic slip ring integrated experimental device reduces the test space, reduces the test cost, is simple and convenient to operate, improves the test efficiency, and has high practicability.

Description

一种液压滑环一体化实验装置A hydraulic slip ring integrated experimental device

技术领域:Technical field:

本实用新型涉及一种液压滑环一体化实验装置,涉及液压滑环测试技术领域。The utility model relates to an integrated experimental device for a hydraulic slip ring, and relates to the technical field of hydraulic slip ring testing.

背景技术:Background technique:

目前对液压滑环的试验主要包括压力试验和寿命试验,其中,压力试验包括低压试验(0-5MPa)和高压试验(5-60MPa),而现有的技术方案没有一体化试验能力,只能分别使用低压试验台、高压试验台和寿命试验台依次对液压滑环进行试验,导致液压滑环试验周期长,试验成本高,试验操作复杂。At present, the tests on hydraulic slip rings mainly include pressure test and life test. Among them, the pressure test includes low pressure test (0-5MPa) and high pressure test (5-60MPa). The hydraulic slip ring is tested sequentially by using a low-pressure test bench, a high-pressure test bench and a life test bench respectively, resulting in a long test period, high test cost and complicated test operation.

实用新型内容:Utility model content:

本实用新型所要解决的技术问题是:提供一种能实现高低压、寿命一体化测试过程的实验装置。The technical problem to be solved by the utility model is to provide an experimental device capable of realizing the integrated test process of high and low pressure and life.

为了解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

一种液压滑环一体化实验装置,包括油箱、低压测试管路、高压测试管路、回油管路、液压马达以及液压滑环,所述低压测试管路包括低压管道以及自前往后依次通过低压管道连接设置的低压测试阀门开关、低压电动泵以及第一压力表,低压测试管路的前端连接油箱,后端连接液压滑环,所述高压测试管路包括高压管道以及自前往后依次通过高压管道连接的高压测试阀门开关、高压电动泵、第二压力表以及旋转阀门开关,所述高压测试管路的前端连接油箱,后端连接液压滑环,所述液压马达并联在液压滑环与旋转阀门开关的输入端之间,所述回油管路包括回油管道以及自前往后连接在回油管道上的单向阀和卸载开关,所述第一压力表与液压滑环之间的低压管道上设有第一回油口,所述第二压力表与旋转阀门开关之间的高压管道上具有第二回油口,所述回油管路的前端分别与第一回油口、第二回油口连通,其后端连通油箱。An integrated experimental device for a hydraulic slip ring, including a fuel tank, a low-pressure test pipeline, a high-pressure test pipeline, an oil return pipeline, a hydraulic motor, and a hydraulic slip ring. The pipeline is connected to the low-pressure test valve switch, the low-pressure electric pump and the first pressure gauge. The front end of the low-pressure test pipeline is connected to the oil tank, and the rear end is connected to the hydraulic slip ring. A high-pressure test valve switch, a high-pressure electric pump, a second pressure gauge, and a rotary valve switch are connected by pipelines. The front end of the high-pressure test pipeline is connected to the oil tank, and the rear end is connected to the hydraulic slip ring. Between the input ends of the valve switch, the oil return pipeline includes an oil return pipeline, a check valve and an unloading switch connected to the oil return pipeline from front to back, and the low-pressure pipeline between the first pressure gauge and the hydraulic slip ring There is a first oil return port on the top, and there is a second oil return port on the high-pressure pipeline between the second pressure gauge and the rotary valve switch. The oil port is communicated, and its rear end is communicated with the fuel tank.

作为优选,所述低压电动泵的输出口与油箱之间并联有第一溢流阀。Preferably, a first overflow valve is connected in parallel between the output port of the low-pressure electric pump and the oil tank.

作为优选,所述高压电动泵的输出口与油箱之间并联有第二溢流阀。Preferably, a second overflow valve is connected in parallel between the output port of the high-pressure electric pump and the oil tank.

作为优选,所述低压测试阀门开关、高压测试阀门开关的输入端管道上设有进油过滤器。As a preference, an oil inlet filter is provided on the input end pipelines of the low pressure test valve switch and the high pressure test valve switch.

作为优选,所述卸载开关连通油箱的回油管道上设有回油过滤器。Preferably, an oil return filter is provided on the oil return pipeline connecting the unloading switch to the oil tank.

与现有技术相比,本实用新型的有益之处是:所述液压滑环一体化实验装置实现了压力、寿命一体化测试,不需要再次拆卸液压滑环、更换测试设备进行二次测试,减少试验空间,降低试验成本,操作简单方便,提高测试效率,因而实用性和经济效益高,适合推广应用。Compared with the prior art, the utility model is beneficial in that: the hydraulic slip ring integrated experimental device realizes the integrated test of pressure and life, and does not need to disassemble the hydraulic slip ring again and replace the testing equipment for secondary testing. The test space is reduced, the test cost is reduced, the operation is simple and convenient, and the test efficiency is improved, so the practicality and economic benefits are high, and it is suitable for popularization and application.

附图说明:Description of drawings:

下面结合附图对本实用新型进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

图1是本实用新型的工作原理示意图。Fig. 1 is a schematic diagram of the working principle of the utility model.

具体实施方式:Detailed ways:

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围:The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work all belong to the protection scope of the present utility model:

如图1所示的一种液压滑环一体化实验装置,包括油箱1、低压测试管路、高压测试管路、回油管路、液压马达2以及液压滑环3。As shown in Figure 1, a hydraulic slip ring integrated experimental device includes a fuel tank 1, a low pressure test pipeline, a high pressure test pipeline, an oil return pipeline, a hydraulic motor 2 and a hydraulic slip ring 3.

所述低压测试管路包括低压管道4以及自前往后依次通过低压管道连接设置的低压测试阀门开关5、低压电动泵6以及第一压力表7,通过低压管道依次将低压测试阀门开关、低压电动泵以及第一压力表连接起来,而低压测试管路的前端连接油箱,后端连接液压滑环,也即低压测试阀门开关的输入端的管道端连通油箱,第一压力表的输出端的管道连接液压滑环,进一步地,所述低压电动泵的输出口与油箱之间并联有第一溢流阀8,继而通过调节第一溢流阀从而方便控制第一压力表的压力值。The low-pressure test pipeline includes a low-pressure pipeline 4 and a low-pressure test valve switch 5, a low-pressure electric pump 6, and a first pressure gauge 7 that are sequentially connected through the low-pressure pipeline from front to back. The pump and the first pressure gauge are connected, and the front end of the low pressure test pipeline is connected to the fuel tank, and the rear end is connected to the hydraulic slip ring, that is, the pipeline end of the input end of the low pressure test valve switch is connected to the fuel tank, and the pipeline at the output end of the first pressure gauge is connected to the hydraulic pressure gauge. Slip ring, further, a first overflow valve 8 is connected in parallel between the output port of the low-pressure electric pump and the oil tank, and then the pressure value of the first pressure gauge can be conveniently controlled by adjusting the first overflow valve.

所述高压测试管路包括高压管道以及自前往后依次通过高压管道9连接的高压测试阀门开关10、高压电动泵11、第二压力表12以及旋转阀门开关13,通过高压管道9依次将高压测试阀门开关、高压电动泵、第二压力表以及旋转阀门开关连接起来,而所述高压测试管路的前端连接油箱,后端连接液压滑环,也即高压测试阀门开关的输入端管道连通油箱,旋转阀门开关的输出端管道连接液压滑环,所述液压马达并联在液压滑环与旋转阀门开关的输入端之间,进一步地,所述高压电动泵的输出口与油箱之间并联有第二溢流阀14,继而通过调节第二溢流阀从而方便控制第二压力表的压力值。The high-pressure test pipeline includes a high-pressure pipeline and a high-pressure test valve switch 10, a high-pressure electric pump 11, a second pressure gauge 12, and a rotary valve switch 13 connected sequentially through the high-pressure pipeline 9 from front to back, and the high-pressure test valve is sequentially connected through the high-pressure pipeline 9. The valve switch, the high-pressure electric pump, the second pressure gauge and the rotary valve switch are connected together, and the front end of the high-pressure test pipeline is connected to the fuel tank, and the rear end is connected to the hydraulic slip ring, that is, the input pipe of the high-pressure test valve switch is connected to the fuel tank. The output end of the rotary valve switch is connected to the hydraulic slip ring, and the hydraulic motor is connected in parallel between the hydraulic slip ring and the input end of the rotary valve switch. Further, a second The overflow valve 14 is then adjusted to facilitate the pressure value of the second pressure gauge by adjusting the second overflow valve.

所述回油管路包括回油管道15以及自前往后连接在回油管道上的单向阀16和卸载开关17,所述第一压力表与液压滑环之间的低压管道上设有第一回油口18,所述第二压力表与旋转阀门开关之间的高压管道上具有第二回油口19,所述回油管路的前端管道分别与第一回油口、第二回油口连通,其后端连通油箱,而其单向阀的则是从第一回油口或第二回油口往卸载开关方向单向流动,起到油液止回的作用,进一步地,所述卸载开关连通油箱的回油管道上设有回油过滤器20。The oil return pipeline includes an oil return pipeline 15, a check valve 16 and an unloading switch 17 connected to the oil return pipeline from front to back, and a first Oil return port 18, there is a second oil return port 19 on the high-pressure pipeline between the second pressure gauge and the rotary valve switch, the front end pipeline of the oil return line is connected with the first oil return port and the second oil return port respectively The back end is connected to the oil tank, and the one-way valve of the check valve is to flow in one direction from the first oil return port or the second oil return port to the unloading switch, which plays the role of oil check. Further, the An oil return filter 20 is arranged on the oil return pipeline where the unload switch communicates with the oil tank.

在本实施例中,所述低压测试阀门开关、高压测试阀门开关的输入端管道上设有进油过滤器21。In this embodiment, an oil inlet filter 21 is provided on the input pipes of the low pressure test valve switch and the high pressure test valve switch.

在实际应用中,应用于上述液压滑环一体化实验装置的使用方法,包括测试过程,In practical application, the use method applied to the above-mentioned hydraulic slip ring integrated experimental device, including the testing process,

低压、寿命测试,首先,打开低压测试阀门开关,此时,其他阀门均关闭,液压滑环一体化试验装置的低压测试功能开始启动,启动低压电动泵将油液从油箱抽出,油液经进油过滤器进入第一压力表和液压滑环,第一压力表显示此时的压力值,一般控制在0-5MPa,可以通过调节第一溢流阀实现对压力大小的调节,此时,通过检测液压滑环在低压时的泄油量,来检测其低压性能,然后,再同时进行寿命测试,先打开高压测试阀门开关,关闭旋转阀门开关,启动高压电动泵将油液从油箱抽出,油液直接进入液压马达,通过液压马达带动液压滑环开始旋转,在液压滑环旋转的过程中测试其转动时的使用寿命,继而完成寿命测试,因此,上述过程即可以同时进行低压、寿命测试过程,当然,单独的低压测试过程也是可以实现的,最后关闭低压测试阀门开关、高压测试阀门开关,打开卸载开关,油液通过单向阀、回油过滤器流回油箱,至此油液低压、寿命测试功能关闭;Low pressure and life test, firstly, open the low pressure test valve switch, at this time, other valves are closed, the low pressure test function of the hydraulic slip ring integrated test device starts to start, start the low pressure electric pump to pump the oil out of the oil tank The oil filter enters the first pressure gauge and the hydraulic slip ring. The first pressure gauge displays the pressure value at this time, which is generally controlled at 0-5MPa. The pressure can be adjusted by adjusting the first relief valve. At this time, through Detect the oil leakage of the hydraulic slip ring at low pressure to test its low-pressure performance, and then conduct a life test at the same time, first open the high-pressure test valve switch, close the rotary valve switch, start the high-pressure electric pump to pump the oil from the oil tank, the oil The hydraulic fluid directly enters the hydraulic motor, and the hydraulic slip ring is driven to rotate by the hydraulic motor. During the rotation of the hydraulic slip ring, the service life of the hydraulic slip ring is tested, and then the life test is completed. Therefore, the above process can be carried out at the same time. Low pressure, life test process Of course, a separate low-pressure test process is also possible. Finally, close the low-pressure test valve switch and high-pressure test valve switch, open the unload switch, and the oil will flow back to the oil tank through the one-way valve and the oil return filter. The test function is closed;

高压、寿命测试,打开高压测试阀门开关和旋转阀门开关,液压滑环一体化试验装置的高压测试功能开始启动,高压电动泵将油液从油箱抽出,油液经进油过滤器进入第二压力表、液压滑环以及液压马达,第二压力表显示此时的压力值,一般控制在5-60MPa,可以通过调节第二溢流阀实现对压力大小的调节,此时,通过检测高压时液压滑环的泄油量,继而测试其高压环境下的应用性能,而此时油液进入液压马达后,液压马达也会带动液压滑环开始旋转,则同时进行寿命测试,因而,通过上述过程同时实现高压、寿命测试过程,当然,单独的高压测试过程也是可以实现的,最后关闭高压测试法阀门开关,打开卸载开关,油液通过单向阀以及回油过滤器流回油箱,油液高压、寿命测试功能关闭;High pressure, life test, open the high pressure test valve switch and the rotary valve switch, the high pressure test function of the hydraulic slip ring integrated test device starts, the high pressure electric pump pumps the oil out of the oil tank, and the oil enters the second pressure through the oil inlet filter Gauge, hydraulic slip ring and hydraulic motor, the second pressure gauge shows the pressure value at this time, generally controlled at 5-60MPa, the pressure can be adjusted by adjusting the second relief valve, at this time, by detecting the hydraulic pressure at high pressure The oil leakage of the slip ring, and then test its application performance in a high-pressure environment. At this time, after the oil enters the hydraulic motor, the hydraulic motor will also drive the hydraulic slip ring to start rotating, and the life test will be carried out at the same time. Therefore, through the above process at the same time Realize the process of high pressure and life testing. Of course, a separate high pressure test process is also possible. Finally, close the valve switch of the high pressure test method, open the unloading switch, and the oil will flow back to the oil tank through the one-way valve and the oil return filter. The life test function is turned off;

寿命测试,打开低压测试阀门开关或高压测试阀门开关,液压滑环一体化试验装置的寿命测试功能开始启动,低压电动泵或高压电动泵将油液从油箱抽出,油液进入液压马达,液压马达随之带动液压滑环开始旋转,即可实现单独的寿命测试过程,最后关闭低压测试阀门开关或高压测试阀门开关,油液经回油管路回流至油箱,寿命测试功能关闭。Life test, open the low pressure test valve switch or high pressure test valve switch, the life test function of the hydraulic slip ring integrated test device starts, the low pressure electric pump or high pressure electric pump pumps the oil out of the oil tank, the oil enters the hydraulic motor, and the hydraulic motor Then the hydraulic slip ring is driven to start rotating, and a separate life test process can be realized. Finally, the low-pressure test valve switch or the high-pressure test valve switch is closed, and the oil returns to the oil tank through the oil return pipeline, and the life test function is closed.

上述液压滑环一体化实验装置实现了压力、寿命一体化测试,不需要再次拆卸液压滑环、更换测试设备进行二次测试,减少试验空间,降低试验成本,操作简单方便,提高测试效率,实用性高。The above-mentioned hydraulic slip ring integrated experimental device realizes the integrated test of pressure and life, does not need to disassemble the hydraulic slip ring again, replace the test equipment for secondary testing, reduces the test space, reduces the test cost, is simple and convenient to operate, improves the test efficiency, and is practical high sex.

需要强调的是:以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modification, equivalent change and Modifications still belong to the scope of the technical solution of the utility model.

Claims (5)

1.一种液压滑环一体化实验装置,其特征在于:包括油箱、低压测试管路、高压测试管路、回油管路、液压马达以及液压滑环,所述低压测试管路包括低压管道以及自前往后依次通过低压管道连接设置的低压测试阀门开关、低压电动泵以及第一压力表,低压测试管路的前端连接油箱,后端连接液压滑环,所述高压测试管路包括高压管道以及自前往后依次通过高压管道连接的高压测试阀门开关、高压电动泵、第二压力表以及旋转阀门开关,所述高压测试管路的前端连接油箱,后端连接液压滑环,所述液压马达并联在液压滑环与旋转阀门开关的输入端之间,所述回油管路包括回油管道以及自前往后连接在回油管道上的单向阀和卸载开关,所述第一压力表与液压滑环之间的低压管道上设有第一回油口,所述第二压力表与旋转阀门开关之间的高压管道上具有第二回油口,所述回油管路的前端分别与第一回油口、第二回油口连通,其后端连通油箱。1. An integrated experimental device for hydraulic slip rings, characterized in that it includes a fuel tank, a low pressure test pipeline, a high pressure test pipeline, an oil return pipeline, a hydraulic motor and a hydraulic slip ring, and the low pressure test pipeline includes a low pressure pipeline and The low pressure test valve switch, the low pressure electric pump and the first pressure gauge are connected successively through the low pressure pipeline from front to back, the front end of the low pressure test pipeline is connected to the oil tank, and the rear end is connected to the hydraulic slip ring. The high pressure test pipeline includes high pressure pipeline and The high-pressure test valve switch, the high-pressure electric pump, the second pressure gauge and the rotary valve switch are connected sequentially through the high-pressure pipeline from front to back. The front end of the high-pressure test pipeline is connected to the oil tank, and the rear end is connected to the hydraulic slip ring. Between the hydraulic slip ring and the input end of the rotary valve switch, the oil return pipeline includes an oil return pipeline, a check valve and an unloading switch connected to the oil return pipeline from front to back, and the first pressure gauge and the hydraulic slide The low-pressure pipeline between the rings is provided with a first oil return port, and the high-pressure pipeline between the second pressure gauge and the rotary valve switch has a second oil return port. The oil port and the second oil return port are connected, and the rear end is connected to the fuel tank. 2.根据权利要求1所述的一种液压滑环一体化实验装置,其特征在于:所述低压电动泵的输出口与油箱之间并联有第一溢流阀。2. The hydraulic slip ring integrated experimental device according to claim 1, characterized in that: a first overflow valve is connected in parallel between the output port of the low-pressure electric pump and the oil tank. 3.根据权利要求2所述的一种液压滑环一体化实验装置,其特征在于:所述高压电动泵的输出口与油箱之间并联有第二溢流阀。3. The hydraulic slip ring integrated experimental device according to claim 2, characterized in that: a second overflow valve is connected in parallel between the output port of the high-pressure electric pump and the oil tank. 4.根据权利要求3所述的一种液压滑环一体化实验装置,其特征在于:所述低压测试阀门开关、高压测试阀门开关的输入端管道上设有进油过滤器。4. The hydraulic slip ring integrated experimental device according to claim 3, characterized in that: the input end pipelines of the low-pressure test valve switch and the high-pressure test valve switch are provided with oil inlet filters. 5.根据权利要求4所述的一种液压滑环一体化实验装置,其特征在于:所述卸载开关连通油箱的回油管道上设有回油过滤器。5 . The hydraulic slip ring integrated experimental device according to claim 4 , wherein an oil return filter is provided on the oil return pipeline connecting the unloading switch to the oil tank. 5 .
CN201820575002.7U 2018-04-20 2018-04-20 A kind of hydraulic slip ring integrated experimental device Expired - Fee Related CN208153447U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457934A (en) * 2018-04-20 2018-08-28 苏州恩必技精密电气有限公司 A kind of hydraulic slip ring integrated experimental device and its application method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108457934A (en) * 2018-04-20 2018-08-28 苏州恩必技精密电气有限公司 A kind of hydraulic slip ring integrated experimental device and its application method

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