CN208148806U

CN208148806U - A kind of automatic ink loader of flexible package ink

Info

Publication number: CN208148806U
Application number: CN201820269048.6U
Authority: CN
Inventors: 柯磊明
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-02-26
Filing date: 2018-02-26
Publication date: 2018-11-27
Anticipated expiration: 2028-02-26

Abstract

The utility model proposes a kind of automatic ink loaders of flexible package ink, including rack, the rack, which is equipped with, squeezes black unit plus black unit, blotting unit and control unit, the crowded black unit includes the hanging bag fixed frame being installed in the rack, compression roller unit and the synchronization mechanism positioned at the compression roller unit both ends, the hanging bag fixed frame is for positioning ink Soft Roll, and the compression roller unit is for squeezing the ink Soft Roll；The blotting unit includes ink suction pump, and the ink suction pump is equipped with blotting interface and outlet, and the blotting interface is connected to the ink Soft Roll；Described plus black unit is connect with the outlet of the ink suction pump, and the utility model is after adopting the above structure, convenient when to printing machine ink fountain the inside addition ink, fast, efficiently, energy conservation and environmental protection, reduction production cost, reduce the solid waste of ink in the production and use process, reduce environmental pollution.

Description

A kind of automatic ink loader of flexible package ink

Technical field

The utility model relates to printing machine plus black apparatus fields more particularly to the automatic ink loader of flexible package ink.

Background technique

At present printing machine plus black mode substantially with craft inside the ink tank or ink barrel of 1KG, 2KG or 15KG Dig out, be then added to inside printing machine ink fountain based on, also have using 180kg pail pack, then with pump in a manner of pipeline into Row concentrates ink supply.There are the following problems for both main plus black modes：

Ink is dug out inside ink tank or ink barrel by hand to be added to inside printing machine ink fountain, it is time-consuming and laborious, very not It is convenient, while ink directly is dug out inside ink tank or ink barrel, in ink tank or the surrounding or some oil of residual of ink barrel Ink pollutes the environment.Print production enterprise will also undertake certain processing solid waste expenses of environmental protection thus.

Using the concentration ink feeding system of 200 liters of ink barrels, substantially by the way of automatic or half plus ink, but due to wanting Using high pressure ink pumps and pressure piping, installation and maintenance cost is relatively high, and installation period is long, improper to small-print enterprise, For 200 liters of barreled ink there is also ink residue problem, treatment of printing ink bucket will also generate certain expense simultaneously.

Both the above mode packing container all can bring certain pollution to environment because of the residue of ink in pail pack, by The resistance of printing enterprise.

There are also one is 2 liters of transparent vessels are used, automatic plus ink is carried out, but since container cost is excessively high, at present in the world What is used is fewer.

Utility model content

In order to solve the above technical problems, the utility model proposes a kind of automatic ink loader of flexible package ink, including rack, The rack, which is equipped with, squeezes black unit plus black unit, blotting unit and control unit,

The crowded black unit includes the hanging bag fixed frame being installed in the rack, compression roller unit and is located at the pressure roller list The synchronization mechanism at first both ends, the hanging bag fixed frame is for positioning ink Soft Roll, and the compression roller unit is for squeezing the ink Soft Roll；

The blotting unit includes ink suction pump, the ink suction pump be equipped with blotting interface and outlet, the blotting interface with The ink Soft Roll connection；

Described plus black unit is connect with the outlet of the ink suction pump.

Preferably, the hanging bag fixed frame includes crossbeam, and the crossbeam is equipped with several hanging bag pins or screw；The cross Beam both ends are equipped with elastic mechanism, and the elastic mechanism includes adjusting rod, and the adjusting rod is connect with the crossbeam, and lower part is equipped with bullet Spring abutment is cased with spring on the adjusting rod and is connected with adjusting nut and linear bearing, another on the spring one end spring base Side pressure is in crossbeam lower part.

Preferably, the compression roller unit includes roller seat, and the roller seat is equipped with fixed pressure roller and movable platen, described Roller seat is equipped with roller seat link；Counterweight band steel is connected between two roller seats.

Preferably, the roller seat end is equipped with mounting groove, and the stir yourself pressure roller shaft is placed in the mounting groove, And the mounting groove is passed through by residual ink control pin.

Preferably, the synchronization mechanism includes the chain pulley seat positioned at frame lower two sides, is provided with down on the chain pulley seat Sprocket wheel；The rack is equipped with synchronizing shaft, and the synchronizing shaft is equipped with synchronous sprocket wheel, is cased in the lower sprocket and synchronous sprocket wheel Synchronous chain.

Preferably, the blotting interface includes the rupture of membranes pipe being connected on the ink suction pump, is welded on the rupture of membranes pipe Sanitation-grade thimble connector bottom sheet is simultaneously equipped with sealing ring, and the rupture of membranes pipe is equipped with active joint, and the active joint is equipped with spiral shell Line sealing cover, the interior setting sack of the thread sealed closure seals film, lower part is equipped with sanitation-grade thimble connector upper piece, the sanitation-grade On piece is equipped with clip under thimble connector upper piece and sanitation-grade thimble connector.

Preferably, on piece sprays polytetrafluoroethylene (PTFE) under the rupture of membranes pipe, sanitation-grade thimble connector upper piece, sanitation-grade thimble connector And it sprays pfa and does release treatment.

Preferably, described plus black unit includes several hoses out of ink for adding black cross bar, being connected to described plus black cross bar, described Add black cross bar two sides to be equipped with and adds black bar bracket；Described plus black cross bar is equipped with black level detection sensor or adds ink switch.

Preferably, hose is connected in the outlet of the ink suction pump, the hose is connected to the hose out of ink, and is arranged There are several elbows and anti-dumping hook.

Preferably, described control unit includes adding black module, data storage module, data transmission mould automatically to printing machine Block, short message or other modes data wireless transport module, remote monitoring module.

The utility model proposes the automatic ink loader of flexible package ink have following beneficial effect：The utility model is using above-mentioned It is convenient when to printing machine ink fountain the inside addition ink after structure, fast, efficiently, energy conservation and environmental protection, reduce production cost, reduction oil The solid waste of ink in the production and use process, reduces environmental pollution, it is important to which residual ink adds far less than traditional Black mode, save the cost are significant.

If the packed ink packed using 10kg, calculated by high speed sheet-fed press average 1 hour with black 1.4kg, It is finished 1 bag of ink and needs about 7 hours.Compared with 1kg pail pack, it is greatly saved and adds the black time.

The Soft Roll Printing ink bag for filling ink need to only be hung over to when addition ink the extension of hanging bag crossbeam inside to printing machine ink fountain The hole above sack either is passed through with screw on bag pin, places pressing plate, and tighten, crossbeam extension is placed in beam seat Face installs movable platen, and places residual ink control pin, roller seat is lifted down from roller seat hanging pin, pressure roller Unit under gravity, is compressed tightly against on flexible package Printing ink bag 42, presses start button, and flexible package ink adds ink automatically Machine enters plus ink-condition, when the black level sensor or artificial touch above ink fountain add ink switch prompt needs to add ink, computer system System adds ink from inside trend ink fountain by the program write in advance, and with the continuous operation of ink suction pump, ink suction pump is taken away soft The ink inside Printing ink bag is packed, under gravity, presses black unit to move down, when counterweight band steel touches and backboard phase When on the limit stopper of connection, empty bag sensor issues ink and is finished signal, and operator is reminded to replace ink.

Unlike traditional automatic plus ink system：Without high pressure ink pumps system at high price and complicated high-voltage tube Road system, simultaneously for more printing machine automatically supplying ink systems, when breaking down, influence is only single machine, other Machine is unaffected.

Flexible package Printing ink bag squeezes black machine automatically, and the flexible package Printing ink bag of use is composite material production, and discarded containing is micro- The packaging bag of ink is measured, it is less than metal can, paper can, paper bag amount, it is possible to reduce the processing cost of printing house's solid waste, bag In ink remnants be far less than metal can, paper can and paper bag.Due to there is pressurizing unit, residual ink is few inside ink sack, The use cost of user has been saved, while having decreased pollution of the ink to environment, flexible package Printing ink bag is PE, PET, PA, AL Equal composite materials, are handled using trash processing way such as low temperature pyrolyzers, these substances generate in solid waste treatment process Heat can generate electricity, while generate oil product, and the products such as PE can be allowed to be utilized again, and not cause secondary dirt to environment Dye, packaging bag plastic substance crack completely, exist without surplus material, and not only cost is most in the treatment process of solid waste It is low, moreover it is possible to allow garbage disposal enterprise to obtain the sale obtained economic well-being of workers and staff of oil product, than paper bag, paper can environmental protection and energy saving, together When obtain additional oil product income.

Simultaneously in some places for needing replacing printing color-sequential, it is thus only necessary to shift separately the automatic ink loader of flexible package ink onto An outer printing element, it is convenient, fast, do not increase installation cost also.

Detailed description of the invention

It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described.

Fig. 1 is the front view of the automatic ink loader of flexible package ink provided by the embodiment of the utility model；

Fig. 2 is the schematic diagram of the ink loader host of the utility model；

Fig. 3 is enlarged drawing at the A of the automatic ink loader of flexible package ink provided by the embodiment of the utility model；

Fig. 4 is enlarged drawing at the B of the automatic ink loader of flexible package ink provided by the embodiment of the utility model；

Fig. 5 is the C direction view of the automatic ink loader of flexible package ink provided by the embodiment of the utility model；

Wherein, 1, ink suction pump；1.1, connection frame；1.2, shaft coupling；2, pump inlet；3, ready-packaged joint；4, ink export is logical Road；5, packed ink；6, chain；7, adjusting nut；8, spring；9, cantilever beam；10, floating bracket；11, control system；12, anxious Stop button；13, exhaust valve；14, castor；15, chain pulley seat；16, bearing；17, lower sprocket；18, driving motor；19, penetration pipe； 19.1, backboard；19.2, limit stopper；20, empty bag sensor；21, adjusting screw rod；22, linear bearing；23, movable platen； 24, hanging bag crossbeam；24.1, hanging bag pin；25, synchronizing shaft；25.1, synchronous sprocket wheel；26, plus ink switchs；27, display screen；28, prevent Topple over hook；29, pipe fitting out of ink；30, hose；31, hose out of ink；32, add black cross bar；33, check valve；34, black position control Sensor；35, add black bar bracket；36, connecting flange；37, sealing ring；37.1, sanitation-grade thimble connector bottom sheet；38, clip； 39, rupture of membranes pipe；40, Active Interface；40.1, sanitation-grade thimble connector upper piece；40.2, thread sealed closure；41, sack seals film； 42, flexible package Printing ink bag；43, counterweight band steel；43.1, roller seat；44, U-bracket；45, adjusting screw；46, residual ink control Cotter；46.1, control pin chaining；46.2, fixed pressure roller；47, roller seat link；47.1, roller seat hanging pin.

Specific embodiment

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe.

As shown in FIG. 1 to FIG. 2, a kind of automatic ink loader of flexible package ink of the present invention includes blotting unit, and rack unit squeezes Black unit, printing machine add black bar unit and control unit.

The blotting unit includes blotting pump unit, ink suction pump and soft packaging bag interface unit.

The blotting pump unit includes：Connection frame 1.1, shaft coupling between driving motor 18, ink suction pump 1, ink suction pump and motor Device 1.2 etc..(shown in Fig. 1)

Driving motor 18 and ink suction pump 1 are all fixed between ink suction pump and motor on connection frame 1.1, drive motor shaft and blotting Pump shaft shaft coupling 1.2 is connected.

Computerized control system 11 is according to the sensor added on black bar or the black signal that adds for adding the black offer of switch 34, starting driving Motor 18, motor rotation drive ink suction pump 1 to rotate, provide a system to ink by shaft coupling 1.2.

The ink suction pump includes with soft packaging bag interface unit：Blotting mouth piece, sealing ring 37, clip 38, activity connect Mouth 40, sack sealing film 41 (as shown in Figure 2).

The blotting mouth piece includes connecting flange 36, rupture of membranes pipe 39, and flange 36 welds together with rupture of membranes pipe 39, is broken Membrane tube 39 also welds together with the sanitation-grade thimble connector bottom sheet 37.1 of standard, and rupture of membranes pipe 39 and thimble connector 37.1 spray and gather Tetrafluoroethene simultaneously sprays pfa and does release treatment (as shown in Figure 2).

The Active Interface 40 includes the sanitation-grade thimble connector upper piece 40.1 and thread sealed closure 40.2 of standard, this two Part welds together, and the surface in the place contacted with ink carries out spray polytetrafluoroethylene (PTFE) and pfa does release treatment.

The ink suction pump and soft packaging bag interface unit when in use first removes the lid on flexible package Printing ink bag 42 Fall, if the hot-seal that flexible package ink uses, directly Active Interface 40 is screwed on flexible package Printing ink bag 42, if do not had Sack sealing film 41 is placed on 42 sack of flexible package Printing ink bag, then Active Interface 40 is screwed in flexible package Printing ink bag 42 by heat-sealing On, rupture of membranes pipe 39 is and then inserted into 40.2 the inside of thread sealed closure, rupture of membranes pipe 39 is with gradient, as knife, punctures ink 42 mouthfuls of the packaging bag heat-sealing films gone out puncture sack sealing film 41, then with the clip of standard by thimble connector bottom sheet 37.1 and clip Connector upper piece 40.1 links together, and completes soft packaging bag charge of oil ink and docks with the oxygen barrier of ink suction pump.

The skeleton unit includes castor 14, bottom plate, backboard 19.1, limit stopper 19.2, machine cover, empty bag biography Sensor 20.Castor is used in the system for needing replacing color, general printing machine in normal printing, using 4 colors into Row ink supply will carry out the change of color-sequential in special occasion, be convenient for using castor with changing color, the occasion without colour changing can be with Castor 14 is not used, and when the ink of 42 the inside of flexible package Printing ink bag is finished gradually, counterweight band steel 43 is fallen in be connected with backboard Limit stopper 19.2 on, compression roller unit no longer falls after touching limit stopper 19.2, while empty bag sensor 20 connects It contacts counterweight band steel 43, issues ink and be finished signal, operator is reminded to replace ink.

The hanging bag unit includes：Adjusting rod 21, adjusting nut 7, linear bearing 22, spring 8, hanging bag crossbeam 24.It adjusts There is adjusting nut on pole 21, adjusts adjusting nut, the pretightning force of the hanging bag crossbeam 24 of adjustable hanging bag unit, adjusting rod 21 It is connected with hanging bag crossbeam 24, adjusting rod 21 passes through linear bearing 22, and 8 one end of spring is pressed on spring base, and one end is pressed in hanging bag Below crossbeam 24, hanging bag crossbeam 24 is equipped with hanging bag pin 24.1 or is equipped with hanging bag screw and nut, hanging bag pin 24.1 or extension Bag screw is used to hang flexible package Printing ink bag together with hanging bag crossbeam.

Further, when flexible package Printing ink bag 42 fills ink, hang on the pin 24.1 above hanging bag crossbeam 24 or On hanging bag screw, using hanging bag screw, need to be tightly pressed against sack and hanging bag crossbeam together with pressing plate, in the effect of gravity Under, spring 8 is compressed, and the hanging bag crossbeam 24 for hanging with printing ink package bag moves down a certain distance, which is just met for marking Quasi- thimble connector bottom sheet 37.1 and thimble connector upper piece 40.1 links together, and flexible package Printing ink bag 42 is in purseful, sack Size shorten, with the operation of the automatic ink loader of flexible package ink, the reduction of ink, the extended length of sack, hanging bag crossbeam 24 under the spring-force driven dual of spring 8, move up, and guarantee that flexible package Printing ink bag 42 lies substantially in tensional state.

The compression roller unit includes：Fixed pressure roller 46.2, movable platen 23, roller seat 43.1, residual ink control pin 46, control pin chaining 46.1, roller seat link or hook 47, roller seat hanging pin 47.1 (shown in figure three).

Further, roller seat 43.1 is connected with counterweight band steel 43, forms whole, roller seat 43.1 and u-bracket 44 It is connected (shown in figure four).After one bag of ink is finished, residual ink control pin 46 is manually taken down, takes down movable platen 23, and With fixed pressure roller 46.2 of handing up, allows compression roller unit under the action of roller seat link 47 or hook, hang over roller seat hanging pin Above 47.1, roller seat hanging pin 47.1 is fixed on hanging bag crossbeam 24, hangs over hanging bag crossbeam to new soft packaging bag charge of oil ink 42 After on 24 hanging bag pin 24.1, movable platen 23 is placed into the mounting groove of roller seat 43.1, by residual ink control pin 46 are put into pin hole, and roller seat 43.1 is taken off from roller seat hanging pin 47.1, and compression roller unit under gravity, squeezes Flexible package ink 42 is pressed, when ink suction pump 1 is run, the ink in flexible package Printing ink bag is gradually decreased, effect of the pressure roller in gravity Under, it moves down on one side, squeezes the ink in flexible package Printing ink bag 42 on one side, the residual ink inside sack is allowed closely to be likely to reduced.

The synchronization unit includes：Synchronizing shaft, chain 6, lower sprocket 17, chain pulley seat 15, u-bracket 44, is adjusted synchronous sprocket wheel Save screw 45.

Further, synchronizing shaft is mounted on above cantilever beam 9, and there are bearing mounting hole, bearing installation in 9 side of cantilever beam In bearing mounting hole, synchronizing shaft passes through bearing inner ring, and synchronizing shaft both ends are respectively equipped with synchronous sprocket wheel, chain 6 is hung on sprocket wheel, 6 both ends of chain are connected (shown in figure four) by chain pin with adjusting screw 45, and adjusting screw 45 is by u-bracket 44, with pressure roller Seat 43.1 is connected, and chain bypasses synchronous sprocket wheel and lower sprocket 17, and lower sprocket 17 is connected on chain pulley seat 15.

Further, compression roller unit under the effect of gravity, moves down, and hangs over the compression roller unit on chain 6, chain 6, It under the action of synchronous sprocket wheel, keeps the both sides amount of moving down consistent, pressure roller shaft is made with sack central axis, to allow printing ink package bag always In ink all extrude.

Described plus black bar includes：Add black cross bar 32, check valve 33, hose out of ink 31, black level detection sensor or adds ink Switch 34 plus black bar bracket 35.The ink to come from ink loader host enters in hollow plus black crossbeam 32 by hose 30 Portion, ink enter hose 31 out of ink along check valve 33 again, finally fall in printing machine ink fountain.

The ink suction pump and printing machine add the pipeline between black bar to include：Hose 30, hose coupling, elbow, exhaust valve 13 and Anti-dumping hook 28 and connecting rope.The ink to come from host is entered by hose plus 32 the inside of black crossbeam, anti-dumping hook There are connecting rope or connection chain, connecting rope to be connected on 28 with printing machine, prevents the automatic ink loader of flexible package ink from operating It turns on one's side in journey or in the process of running.

Computerized control system and remote monitoring system include：Add automatically to printing machine black module c1, data storage module c2, Data transmission module c3, short message or other modes data wireless transport module c4, remote monitoring module c5.

Further, automatic plus black module c1 can detect ink fountain the inside ink surplus or manually provide signal to come to ink Ink is added in bucket the inside, each additive amount number in advance by manually being set in computer screen, data storage module c2 can will be every Daily quantity of ink data save in systems, and can copy progress data analysis elsewhere to, can also use network Line will be transferred in host computer with data such as ink amounts, and the data such as ink usage can be transferred to by data transmission module c3 Printing enterprise can also be transferred to Printing ink producing enterprise, allow the relationship of printing enterprise's analysis ink usage and product quantity, allow oil Black manufacturing enterprise carries out data analysis, and gets ready the goods, and short message or other modes data wireless transport module c4 are using wireless side Formula will be uploaded to printing enterprise and Printing ink producing enterprise with data such as ink amounts, and remote monitoring module c5 makes device fabrication enterprise remote The operating status of range monitoring machine provides the remote monitoring service of mechanical equipment.

A variety of modifications of embodiment will be readily apparent to those skilled in the art, determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The widest scope consistent with features of novelty.

Claims

1. a kind of automatic ink loader of flexible package ink, including rack, which is characterized in that the rack, which is equipped with, squeezes black unit, adds Black unit, blotting unit and control unit,

The crowded black unit includes the hanging bag fixed frame being installed in the rack, compression roller unit and is located at the compression roller unit two The synchronization mechanism at end, the hanging bag fixed frame is for positioning ink Soft Roll, and the compression roller unit is for squeezing the ink Soft Roll；

The blotting unit includes ink suction pump, the ink suction pump be equipped with blotting interface and outlet, the blotting interface with it is described The connection of ink Soft Roll；

Described plus black unit is connect with the outlet of the ink suction pump.

2. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that the hanging bag fixed frame includes cross Beam, the crossbeam are equipped with several hanging bag pins or hanging bag screw；The crossbeam both ends are equipped with elastic mechanism, the elastic mechanism Including adjusting rod, the adjusting rod is connect with the crossbeam, and lower part is equipped with spring base, is cased with spring on the adjusting rod and is connected There are an adjusting nut and linear bearing, on the spring one end spring base, the other end is pressed on crossbeam lower part.

3. the automatic ink loader of flexible package ink according to claim 2, which is characterized in that the compression roller unit includes pressure roller Seat, the roller seat are equipped with fixed pressure roller and movable platen, and the roller seat is equipped with roller seat link or hook；Two pressures Counterweight band steel is connected between roller seat.

4. the automatic ink loader of flexible package ink according to claim 3, which is characterized in that the roller seat end is equipped with peace Tankage, the axis of the movable platen are placed in the mounting groove, and pass through the mounting groove by residual ink control pin.

5. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that the synchronization mechanism includes being located at The chain pulley seat of frame lower two sides is provided with lower sprocket on the chain pulley seat；The rack is equipped with synchronizing shaft, the synchronizing shaft It is equipped with synchronous sprocket wheel, is cased with synchronous chain in the lower sprocket and synchronous sprocket wheel.

6. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that the blotting interface includes connection In be welded on the rupture of membranes pipe on the ink suction pump, the rupture of membranes pipe sanitation-grade thimble connector bottom sheet and be equipped with sealing ring, it is described Rupture of membranes pipe is equipped with active joint, and the active joint is equipped with thread sealed closure, and setting sack is close in the thread sealed closure Sealer, lower part are equipped with sanitation-grade thimble connector upper piece, on piece under the sanitation-grade thimble connector upper piece and sanitation-grade thimble connector Equipped with clip.

7. the automatic ink loader of flexible package ink according to claim 6, which is characterized in that the rupture of membranes pipe, sanitation-grade card On piece, which sprays polytetrafluoroethylene (PTFE) and sprays pfa, under hoop connector upper piece, sanitation-grade thimble connector does release treatment.

8. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that described plus black unit includes adding ink Cross bar, several hoses out of ink being connected to described plus black cross bar, described plus black cross bar two sides are equipped with plus black bar bracket；Described plus ink Cross bar is equipped with black level detection sensor or adds ink switch.

9. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that connect in the outlet of the ink suction pump It is connected to hose, the hose is connected to the hose out of ink, and is provided with several elbows and anti-dumping hook.

10. the automatic ink loader of flexible package ink according to claim 1, which is characterized in that the rack includes bottom plate, back Plate, the backboard are equipped with limit stopper and empty bag sensor, and the bottom plate lower part is equipped with several castors.