CN208148247U - Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device - Google Patents
Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device Download PDFInfo
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- CN208148247U CN208148247U CN201820317344.9U CN201820317344U CN208148247U CN 208148247 U CN208148247 U CN 208148247U CN 201820317344 U CN201820317344 U CN 201820317344U CN 208148247 U CN208148247 U CN 208148247U
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Abstract
The utility model relates to a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting devices.It includes that the first module being sequentially connected is mixed and suppresses to spiral module feed system, the second modular screw plasticizing transportation system, third module and send material system and the 4th module Screw Extrusion recovery system.The utility model combine restoring means with Screw Extrusion using spiral plasticizing and conventional static state and dynamic devulcanizer, spiral plasticizing recovery, Screw Extrusion resetting device is replaced to produce reclaimed rubber, advantage Safety and Environmental Protection is good, quality is stable, low energy consumption, low labor intensity is lacked in intelligent control technical process employment, realization continuous production output increased, without exhaust gas discharge of wastewater etc.；Existing waste old plasticizing recovery process formula is reformed simultaneously; improve the quality of reclaimed rubber; rubber powder in effective solution production transmission process is detained screw rod phenomenon and viscous wall close-burning problem; recycling is realized by curing process to the waste old fugitive constituent of production process, i.e., energy saving and protection environment.
Description
Technical field
The utility model relates to a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting devices.Belong to mechanical equipment
Technical field.
Background technique
Rubber material is all extremely important to the economic development of every country as important strategic materials.China is one
For rubber using consumption big country, resulting waste old amount is also very big.Country is advocating always, encouraging and is helping useless
Old rubber recycles the production technology with reclaimed rubber, to solve the problems, such as that China's rubber sources plaque is weary；Reclaimed rubber is mainly adopted at present
With dynamic sulfur removal technology, there are also the plasticizing of more advanced spiral and Screw Extrusion technique, major defect are as follows：
Dynamic devulcanizer technique
1, secondary pollution：Dynamic sulfur removal technology is to guarantee rubber powder uneven heating and generate charing, it is necessary to certain proportion be added
Water, water reacts under the high temperature conditions with regenerative agent generates a large amount of polluted gas.It, still cannot be from though exhaust gas is through handling at present
Fundamentally solve the problems, such as secondary pollution；
2, safety is poor：The current operating pressure of dynamic sulfur removal technology is 1.6~3MPa, need to use H type III pressure vessel, long
Phase, tank skin was thinning and causes security risk using can cause, once careless manipulation will lead to equipment and personal injury；
3, energy consumption is high：Since but space is big for tank skin thickness, heat transfer efficiency is low, heating rate is slow, the batch production period
It is long；
4, unstable quality：Since tank body is larger, speed of agitator is slow uneven and tank skin knot with the extension of use time
Dirt, causes the bad control of technique, and the uneven quality fluctuation of desulfurization sizing material is big, unstable.
5. screw rod continuously squeezes out de-sulphurizing mixtures material and can be trapped on screw rod, easily there is axis and burn adhesion, it must be often
It clears up troublesome.
6. the spiral continuous plastication desulfurization thermal efficiency is low, yield is also low, the big processing of exhausted air quantity is difficult.
Summary of the invention
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of environmentally friendly continuous helical screw combinations are multi-functional
Rubber resetting device replaces vulcanizing tank, the desulfurization of spiral continuous plastication, screw rod continuous with spiral plasticizing and Screw Extrusion combination unit
The multi-functional continuous production processes and equipment being integrated such as desulfurization, exhaust gas itself processing are squeezed out, Safety and Environmental Protection is good, quality is steady
Determine, low energy consumption, plasticizing extrusion process recovering efficiency height.Existing rubber plasticizing extrusion process proportion is reformed simultaneously, is made
Make process stabilizing, improve the quality of reclaimed rubber, effective solution Screw Extrusion restores the rubber powder in production process and is detained spiral shell
Bar phenomenon and viscous wall close-burning problem realize recycling by curing process to the waste old fugitive constituent of production process, that is, save
About the energy protects environment again.
What the purpose of this utility model was realized in：
A kind of environmental protection continuous helical screw combinations Multifunctional rubber resetting device, its main feature is that：It includes being sequentially connected
First module is mixed and suppresses and send to spiral module feed system, the second modular screw plasticizing transportation system, third module
Material system and the 4th module Screw Extrusion recovery system.
A kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device of the utility model, the mixing of the first module are stirred
It mixes and includes stirring and pressure feeding motor, material inlet, paddle, stirs tank body and gate valve to spiral module feed system,
Material inlet setting is on stirring tank body, and paddle is arranged on the stirring rod being connected with stirring and pressure feeding motor, agitator tank
Body is located at the feed inlet of the second modular screw plasticizing transportation system, and the discharge outlet of stirring tank body, plate is arranged in gate valve
Valve is provided with Pneumatic unlocking and closing apparatus.
A kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device of the utility model, the modeling of the second modular screw
Change transportation system to include screw motor, spiral gearbox, spiral machine barrel water outlet, spiral machine barrel, have axis or shaftless screw, first
Electromagnetic heating system and spiral machine barrel water inlet, screw motor are connected by spiral gearbox with having axis or shaftless screw, there is axis
Or shaftless screw is arranged in spiral machine barrel, spiral machine barrel peripheral hardware is equipped with the first electromagnetic heating system, the first electromagnetic heating system
It is coated on spiral machine barrel, spiral machine barrel has inside and outside layer, forms cooling water cavity, spiral machine barrel water inlet between inside and outside layer
The import of this cavity is set, and the outlet of this cavity is arranged in spiral machine barrel water outlet.
A kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device of the utility model, third module, which is suppressed, to be sent
Material system includes screw motor, screw rod gearbox, forces binder machine barrel and force Packer screw, and screw motor is become by screw rod
Fast case is connect with Packer screw is forced, and the exhaust ports of binder machine barrel is forced to be provided with exhaust gas collection device and exhaust except powder fills
It sets.
A kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device of the utility model, the 4th module screw rod squeeze
Recovery system includes screw rod gearbox, screw motor, spiro rod machine tube water inlet, the second electromagnetic heating system, screw rod, screw machine out
Cylinder, spiro rod machine tube water outlet and die head, screw motor are connect by screw rod gearbox with screw rod, and screw rod is arranged in spiro rod machine tube
Interior, the second electromagnetic heating system is coated on spiro rod machine tube, and spiro rod machine tube has inside and outside layer, forms cooling water between inside and outside layer
The import of this cavity is arranged in cavity, spiro rod machine tube water inlet, and the outlet of this cavity is arranged in spiro rod machine tube water outlet, and die head is set
Set the discharge outlet in spiro rod machine tube.
Compared with prior art, the utility model has the beneficial effects that：
A kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device of the utility model, using spiral plasticizing and spiral shell
Bar squeezes out the static state and dynamic devulcanizer, spiral plasticizing recovery, the life of Screw Extrusion resetting device of combination restoring means replacement routine
Produce reclaimed rubber, advantage Safety and Environmental Protection is good, quality is stable, low energy consumption, intelligent control technical process employment lack labor intensity it is low,
Realize that continuous production efficiency improves, without exhaust gas discharge of wastewater etc.；Simultaneously to existing waste old plasticizing recovery process be formulated into
It has gone reform, improves the quality of reclaimed rubber, the rubber powder in effective solution production transmission process is detained screw rod phenomenon and viscous
Wall close-burning problem realizes recycling by curing process to the waste old fugitive constituent of production process, i.e., energy saving and guarantor
Retaining ring border.
Detailed description of the invention
Fig. 1 is the schematic diagram that a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber of the utility model answers equipment.
In figure：
Stirring and pressure feeding motor 1, material inlet 2, paddle 3 stir tank body 4, gate valve 5, screw motor 6, spiral
Gearbox 7, spiral machine barrel water outlet 8, spiral machine barrel 9 have axis or shaftless screw 10, the first electromagnetic heating system 11, screw machine
Cylinder water inlet 12, screw motor 13, screw rod gearbox 14, exhaust gas collection device 15, exhaust remove powder device 16, force swager
Cylinder 17 forces Packer screw 18, screw rod gearbox 19, screw motor 20, spiro rod machine tube water inlet 21, the second electromagnetic heating system
22, screw rod 23, spiro rod machine tube 24, spiro rod machine tube water outlet 25, die head 26, equipment supporter 27.
Specific embodiment
Referring to Fig. 1, the utility model relates to a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting devices, including
The first module being sequentially connected is mixed and is plasticized transportation system, third to spiral module feed system, the second modular screw
Module, which is suppressed, send material system and the 4th module Screw Extrusion recovery system, and the first module is mixed and to spiral module feeding
System includes stirring and pressing feeding motor 1, material inlet 2, paddle 3, stirring tank body 4 and gate valve 5, and material inlet 2 is arranged
On stirring tank body 4, paddle 3 be arranged in stir and the stirring rod that is connected of pressure feeding motor 1 on, stirring tank body 4 is positioned at the
Two modular screws are plasticized at the feed inlet of transportation system, and the discharge outlet of stirring tank body 4 is arranged in gate valve 5, and gate valve 5 is arranged
There is Pneumatic unlocking and closing apparatus.
It includes screw motor 6, spiral gearbox 7, spiral machine barrel water outlet 8, spiral shell that second modular screw, which is plasticized transportation system,
Rotation machine barrel 9 has axis or shaftless screw 10, the first electromagnetic heating system 11 and spiral machine barrel water inlet 12, and screw motor 6 passes through spiral shell
Rotation gearbox 7 is connected with having axis or shaftless screw 10, has axis or shaftless screw 10 to be arranged in spiral machine barrel 9, outside spiral machine barrel 9
Be provided with the first electromagnetic heating system 11, the first electromagnetic heating system 11 is coated on spiral machine barrel 9, spiral machine barrel 9 have it is interior,
Outer layer forms cooling water cavity between inside and outside layer, and the import of this cavity is arranged in spiral machine barrel water inlet 12, and spiral machine barrel goes out
The outlet of this cavity is arranged in the mouth of a river 8.
Third module, which is suppressed, send material system to include screw motor 13, screw rod gearbox 14, force binder machine barrel 17 and strong
Packer screw 18 processed, screw motor 13 are connect by screw rod gearbox 14 with Packer screw 18 is forced, and binder machine barrel 17 is forced
Exhaust ports are provided with exhaust gas collection device 15 and exhaust except powder device 16.
4th module Screw Extrusion recovery system include screw rod gearbox 19, screw motor 20, spiro rod machine tube water inlet 21,
Second electromagnetic heating system 22, screw rod 23, spiro rod machine tube 24, spiro rod machine tube water outlet 25, die head 26 and equipment supporter 27, screw rod
Motor 20 is connect by screw rod gearbox 19 with screw rod 23, and screw rod 23 is arranged in spiro rod machine tube 24, the second electromagnetic heating system
22 are coated on spiro rod machine tube 24, and spiro rod machine tube 24 has inside and outside layer, form cooling water cavity, spiro rod machine tube between inside and outside layer
The import of this cavity is arranged in water inlet 21, and the outlet of this cavity is arranged in spiro rod machine tube water outlet 25, and die head 26 is arranged in spiral shell
The discharge outlet of bar machine barrel 24.
The lower part of spiro rod machine tube 24 is arranged in equipment supporter 27, is used to support complete equipment.
Process flow：
The process flow of the utility model is as follows：Waste old is ground into after rubber powder to be added and a certain proportion of is lived again
Agent, into the first module agitating device in uniformly mix, then carried out in the second modular screw plasticizing restoring means preliminary
Plasticizing mixing, is then suppressed by third module and send material device, finally electric heating in the 4th module spiro rod plasticizing restoring means again
Plasticizing restores delinking rubber, exports through die head 26.
The mixing speed of paddle 3 is adjustable, is driven by direct current generator, and revolving speed is divided into two grades, and low speed is controlled in 720r/
Min is at a high speed 1440r/min；Realize that there is automatic gauge ingredient, self-feeding, automatic warm by control device when ingredient
Degree control.After stirring in the first module mixing stirring device, the second modular screw plasticizing for being automatically sent to resetting device is restored
In device；The second modular screw of the utility model is plasticized outside the machine barrel of transportation system and the 4th module Screw Extrusion recovery system
It is arranged with electromagnetic heating system, electromagnetic heating system is used to control the temperature of two modules, can arbitrarily regulate and control, temperature error exists
Within ± 1 DEG C.
Claims (5)
1. a kind of environmental protection continuous helical screw combinations Multifunctional rubber resetting device, it is characterised in that：It includes being sequentially connected
First module is mixed and suppresses and send to spiral module feed system, the second modular screw plasticizing transportation system, third module
Material system and the 4th module Screw Extrusion recovery system.
2. a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device according to claim 1, feature exist
In：First module be mixed and to spiral module feed system include stir and pressure feeding motor, material inlet, paddle,
Tank body and gate valve are stirred, on stirring tank body, paddle setting is connected with stirring and pressure feeding motor for material inlet setting
Stirring rod on, agitator tank body be located at the second modular screw plasticizing transportation system feed inlet at, gate valve be arranged in agitator tank
The discharge outlet of body, gate valve are provided with Pneumatic unlocking and closing apparatus.
3. a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device according to claim 1, feature exist
In：Second modular screw plasticizing transportation system includes screw motor, spiral gearbox, spiral machine barrel water outlet, spiral machine barrel, has
Axis or shaftless screw, the first electromagnetic heating system and spiral machine barrel water inlet, screw motor by spiral gearbox and have axis or
Shaftless screw is connected, and has axis or shaftless screw to be arranged in spiral machine barrel, and spiral machine barrel peripheral hardware is equipped with the first electromagnetic heating system,
First electromagnetic heating system is coated on spiral machine barrel, and spiral machine barrel has inside and outside layer, forms cooling water cavity between inside and outside layer
The import of this cavity is arranged in body, spiral machine barrel water inlet, and the outlet of this cavity is arranged in spiral machine barrel water outlet.
4. a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device according to claim 1, feature exist
In：It includes screw motor, screw rod gearbox that third module, which is suppressed and send material system, forces binder machine barrel and forces Packer screw,
Screw motor is connect by screw rod gearbox with Packer screw is forced, and the exhaust ports of binder machine barrel is forced to be provided with exhaust gas collection
Device and exhaust remove powder device.
5. a kind of environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device according to claim 1, feature exist
In：4th module Screw Extrusion recovery system includes that screw rod gearbox, screw motor, spiro rod machine tube water inlet, the second electromagnetism add
Hot systems, screw rod, spiro rod machine tube, spiro rod machine tube water outlet and die head, screw motor are connect by screw rod gearbox with screw rod, spiral shell
Bar is arranged in spiro rod machine tube, and the second electromagnetic heating system is coated on spiro rod machine tube, and spiro rod machine tube has inside and outside layer, inside and outside
Cooling water cavity is formed between layer, the import of this cavity is arranged in spiro rod machine tube water inlet, and spiro rod machine tube water outlet is arranged herein
The discharge outlet of spiro rod machine tube is arranged in the outlet of cavity, die head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820317344.9U CN208148247U (en) | 2018-03-08 | 2018-03-08 | Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820317344.9U CN208148247U (en) | 2018-03-08 | 2018-03-08 | Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device |
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| CN208148247U true CN208148247U (en) | 2018-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820317344.9U Active CN208148247U (en) | 2018-03-08 | 2018-03-08 | Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108501244A (en) * | 2018-03-08 | 2018-09-07 | 江苏中宏环保科技有限公司 | Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device |
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2018
- 2018-03-08 CN CN201820317344.9U patent/CN208148247U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108501244A (en) * | 2018-03-08 | 2018-09-07 | 江苏中宏环保科技有限公司 | Environmentally friendly continuous helical screw combinations Multifunctional rubber resetting device |
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