CN208148095U - A kind of fine device of the bamboo wood layered system of continous way - Google Patents
A kind of fine device of the bamboo wood layered system of continous way Download PDFInfo
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- CN208148095U CN208148095U CN201820342555.8U CN201820342555U CN208148095U CN 208148095 U CN208148095 U CN 208148095U CN 201820342555 U CN201820342555 U CN 201820342555U CN 208148095 U CN208148095 U CN 208148095U
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- electromagnet
- conveyer belt
- roller
- bamboo wood
- continous way
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Abstract
The utility model provides a kind of fine device of the bamboo wood layered system of continous way, including rack, the conveying mechanism being installed in rack, electromagnet clamping device and control cabinet;Conveying mechanism includes transport platform, conveyer belt and power roll assembly, and power roll assembly is installed on transport platform both ends, and conveyer belt is set around on power roll assembly, is driven and is operated by power roll assembly;Electromagnet clamping device includes electromagnet and cast iron belt connection buckle, cast iron belt connection buckle interval is set on conveyer belt, electromagnet is suspended at conveyer belt periphery, and it is arranged in a one-to-one correspondence with cast iron belt connection buckle, electromagnet and control cabinet are electrically connected, and are attracted after being controlled by it energization with corresponding cast iron belt connection buckle, electromagnet is hung on hawser by flexible strand, hawser is around in conveyer belt periphery one week by the way that a plurality of fixed pulleys are outstanding, operates with electromagnet.Utility model device structure is simple and convenient to operate, it can be achieved that uninterrupted fibrillation operation, improves the bamboo fibre quality of production and efficiency.
Description
Technical field
The utility model relates to bamboo processing field more particularly to a kind of fine devices of the bamboo wood layered system of continous way.
Background technique
Bamboo wood layered system fibre is the precondition that bamboo fibre is produced in fining, and prepares the basis of qualified bamboo fiber,
With flourishing for bamboo fibre new industry, the demand to bamboo fibre is also greatly increased.
Currently, industrial bamboo fibre production method, which mainly passes through upper and lower level two layers, constantly squeezes or comb solution bamboo wood, make bamboo
Material is squeezed fragmentation or comb solution separation, to obtain bamboo fibre.But for squeezing fragmentation method and comb solution system fibre, due to squeezing
And the power of comb solution cannot agree with very well the bamboo wood of different size, and lead to each position discontinuity of bamboo wood, the crackle of generation
It is unevenly distributed, to influence the thick fine acquisition of bamboo wood.Also there is practitioner using enzyme legal system fibre, i.e., using active enzyme solution
Immersion makes hemicellulose and lignin in bamboo wood decompose to obtain bamboo fibre, but uses active enzymatic treatment bamboo wood, bamboo fibre
High production cost is tieed up, by the activity of enzyme, the influence of the factors such as quantity is not suitable for the production of heavy industrialization.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of fine device of the bamboo wood layered system of continous way, structure letter
Single, easy to operate, production process is efficient, pollution-free, and bamboo fiber is improved while improving production efficiency and produces quality.
The utility model is realized in this way:A kind of fine device of the bamboo wood layered system of continous way, including rack, be installed on it is described
Conveying mechanism, electromagnet clamping device and control cabinet in rack;
The conveying mechanism includes transport platform, conveyer belt and power roll assembly, and the power roll assembly is installed on described
Transport platform both ends, the conveyer belt are set around on the power roll assembly, are driven and are operated by the power roll assembly;
The electromagnet clamping device includes a plurality of electromagnet and a plurality of cast iron belt connection buckles, the cast iron skin
Band connection button interval is set on the conveyer belt, and the electromagnet is suspended at conveyer belt periphery, and with the cast iron belt
Connection buckle is arranged in a one-to-one correspondence, and the electromagnet and the control cabinet are electrically connected, and is powered by control cabinet control electromagnet
It is attracted afterwards with corresponding cast iron belt connection buckle, the electromagnet is hung on hawser by flexible strand, and the hawser is logical
It crosses that a plurality of fixed pulleys are outstanding to be around in the conveyer belt periphery one week, and operating is driven by electromagnet.
Further, the power roll assembly includes an active force roller, a secondary power roller and two passive guide rollers;
The active force roller is installed on transport platform one end, and is connect by the first roller chain with first motor;
The pair power roller and two passive guide rollers are installed on the transport platform other end, the pair power roller by the second roller chain with
The connection of second motor, two passive guide roller are respectively arranged in secondary power roller two sides up and down, and the active force roller and two is passively
Roller is set on the inside of the conveyer belt, and the pair power roller is set on the outside of the conveyer belt, and the conveyer belt is around in the secondary power
M type delivery end is formed at roller and two passive guide rollers.
Further, the secondary power roller includes the thick bar and intermediate thin bar, the thick bar and the conveyer belt at both ends
Outer surface fitting is equipped with the support frame for guiding steel wire rope motion profile, so that the steel wire between the thick bar and thin bar
Rope the M type delivery end form corresponding M type track, it can be achieved that multi-angle flexure plane extruding and bending deformation so that bamboo
Material cracking uniformly, sufficiently, obtains more good bamboo fiber bundle.
Further, the active force roller, secondary power roller and passive guide roller are aluminium alloy roller.
It further, include control system in the control cabinet, the control system is sent out with first sensor, signal respectively
Emitter is connected with second sensor, and the first sensor is installed on transport platform conveying end, is detecting bamboo wood information
When send a signal to control cabinet control electromagnet be powered, the signal projector be set to any electromagnet on, described second
Sensor is set to position corresponding with the initial position of the electromagnet, leads to when the electromagnet turns again to initial position
It crosses signal projector and sends a signal to second sensor, it is disconnected that the second sensor sends a signal to control cabinet control electromagnet
Electricity.
Further, the face that the electromagnet and cast iron belt connection buckle are attracted is equipped with the groove for accommodating bamboo wood.
Further, the first sensor is infrared sensor.
Further, the conveyer belt is PVC conveyer belt.
Further, the fibre device of making further includes the collecting box set on conveying end.
Further, the rack is aluminum profile rack.
The utility model has the advantage of:1, clamping fission is carried out to bamboo wood by electromagnet clamping device, then by defeated
It send band to turn round and carries out secondary extrusion bending fission in face of bamboo wood, so that crackle extends in the matrix of damage along machine direction, shape
Layered interior and interlayer fiber separation, due to not being the bamboo fibre obtained by direct whole mechanical presses, the utility model dress
It is more excellent to set bamboo fibre quality obtained;2, the utility model controls electromagnet clamping device by control cabinet, entire mistake
Journey automatically controls, and can support non-stop run, fine convenient for extensive system, is suitble to industrialized production, improves production efficiency, saves life
The time is produced, production cost is reduced;3, utility model device structure is simple, easy to operate.
Detailed description of the invention
The utility model is further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is a kind of bamboo wood layered structural schematic diagram for making fine device of continous way of the utility model.
Fig. 2 is a kind of bamboo wood layered left view for making fine device of continous way of the utility model.
Fig. 3 is the A-A cross-sectional view of Fig. 1.
Fig. 4 is the local B enlarged drawing of Fig. 1.
Fig. 5 is the non-working state schematic representation of electromagnet clamping device.
Fig. 6 is the working state schematic representation of electromagnet clamping device.
Drawing reference numeral explanation:
1- rack, 2- conveying mechanism, 21- transport platform, 22- conveyer belt, 23- power roll assembly, 231- active force roller, 232-
Secondary power roller, 2321- thick bar, 2322- thin bar, 233- passive guide roller, the first roller chain of 234-, 235- first motor, 236- second
Roller chain, the second motor of 237-, 3- electromagnet clamping device, 31- electromagnet, 311- groove, 32- cast iron belt connection buckle,
33- flexible strand, 34- hawser, 35- fixed pulley, 36- support frame, 4- control cabinet, 41- first sensor, 42- signal projector,
43- second sensor, 5- collecting box, 200- bamboo chip.
Specific embodiment
It please refers to shown in Fig. 1 to Fig. 6, a kind of fine device of the bamboo wood layered system of continous way of the utility model, including rack 1, peace
Loaded on conveying mechanism 2, electromagnet clamping device 3 and the control cabinet 4 in the rack 1;The rack can be aluminum profile rack;
The conveying mechanism 2 includes transport platform 21, conveyer belt 22 and power roll assembly 23, and the power roll assembly 23 is pacified
Loaded on 21 both ends of transport platform, the conveyer belt 22 is set around on the power roll assembly 23, by the power roll assembly 23
Drive operating;
The electromagnet clamping device 3 includes a plurality of electromagnet 31 and a plurality of cast iron belt connection buckles 32, described
Cast iron belt connection buckle 32 is spaced (being set as needed, such as 40-60cm) and is set on the conveyer belt 22, the electromagnet 31
It is suspended at 22 periphery of conveyer belt, and is arranged in a one-to-one correspondence with the cast iron belt connection buckle 32, i.e., electromagnet 31 is also spaced
(being spaced unanimously with cast iron belt connection buckle 32) setting, under a state, each electromagnet 31 is just connect with a cast iron belt
Button 32 is longitudinal, and to it, the electromagnet 31 is electrically connected with the control cabinet 4, is powered by the control cabinet 4 control electromagnet 31
It is attracted afterwards with corresponding cast iron belt connection buckle 32, the electromagnet 31 hangs on (electromagnetism on hawser 34 by flexible strand 33
Iron is set as needed at a distance from conveyer belt, can be controlled in 2-4cm), the hawser 34 is outstanding by a plurality of fixed pulleys 35
It is around in 22 periphery of conveyer belt one week, and is driven and operated by electromagnet 31, i.e., electromagnet 31 is powered and the casting on conveyer belt 22
When iron belt connection buckle 32 is attracted, electromagnet 31 operates with the conveyer belt 22 and the hawser 34 is driven to transport around fixed pulley 35
Turn.
In a preferred embodiment, the power roll assembly 23 includes the secondary power roller 232 and two of an active force roller 231, one
Passive guide roller 233;Wherein, the active force roller, secondary power roller and passive guide roller can be aluminium alloy roller, and size can be set as needed
It sets, for example, active force roller radius may be configured as 200-300mm;
The active force roller 231 is installed on 21 one end of transport platform, and is connected by the first roller chain 234 with first motor 235
It connects;
The pair power roller 232 and two passive guide rollers 233 are installed on 21 other end of transport platform, and the pair power roller 232 passes through
Second roller chain 236 is connect with the second motor 237, and two passive guide roller 233 is respectively arranged in the secondary power roller about 232 two
Side, the active force roller 231 and two passive guide rollers 233 are set to 22 inside of conveyer belt, and the pair power roller 232 is set to described defeated
Send the outside of band 22, the conveyer belt 22 be around at the secondary power roller 232 and two passive guide rollers 233 form M type delivery end, it can be achieved that
The extruding of the more curved surfaces of bamboo wood multi-angle is bent.
In a preferred embodiment, the secondary power roller 232 include both ends thick bar 2321 (radius is set as needed,
Such as 80-150mm) and intermediate thin bar 2322 (radius is set as needed, such as 40-60mm), the thick bar 2321 with it is described defeated
It send 22 outer surface of band to be bonded, the branch for 34 motion profile of guiding steel wire rope is equipped between the thick bar 2321 and thin bar 2322
Support 36 is convenient for hawser 34 and conveyer belt so that the hawser 34 forms corresponding M type track in the M type delivery end
22 operate synchronously, and the extra space formed between thick bar 2321 and thin bar 2322 is also convenient for electromagnet 31, flexible strand 33 and steel
Silk rope 34 passes through.
It in a preferred embodiment, include control system in the control cabinet 4, the control system is sensed with first respectively
Device 41, signal projector 42 and second sensor 43 connect, and the first sensor 41 is installed on the transport platform 1 and conveys end
End sends a signal to control cabinet 4 when detecting bamboo wood information and controls the energization of electromagnet 31, and the signal projector 42 is set to
On any electromagnet 31, the second sensor 43, which is set to, (is equipped with that of signal projector with the electromagnet 31
Electromagnet) the corresponding position of initial position, when the electromagnet 31 turns again to initial position (i.e. control electromagnetism iron clamp
Tight device clamping bamboo wood fortune circles) second sensor 43, the second sensor are sent a signal to by signal projector 42
After 43 receive the signal from signal projector 42, sends a signal to control cabinet 4 and control the power-off of electromagnet 31, stop to bamboo wood
Clamp operation.
In a preferred embodiment, the electromagnet 31 is equipped with the face that cast iron belt connection buckle 32 is attracted for accommodating
The groove 311 of bamboo wood, forms cavity in clamp operation, so that bamboo wood double-layered quilt is more securely tight.
In a preferred embodiment, the first sensor 41 is infrared sensor.
In a preferred embodiment, the conveyer belt 22 is PVC conveyer belt.
In a preferred embodiment, the fibre device of making further includes the collecting box 5 set on conveying end.
The working principle of utility model device is as follows:
By the young age bamboo wood (sheet is made) or the modified bamboo chip of lye crossed by thermophilic digestion, (1- is can be selected in the bamboo chip
Bamboo wood, is sawed into the thick bamboo tube of 2.5-3 meters of measured length, thick bamboo tube is then divided into the width of 6-10 equal part by 2 years raw fresh bamboo woods
Spend the bamboo chip of 2-4cm) it is placed in Belt Conveying platform 1 and feeds at (i.e. the conveying starting point of transport platform), electromagnet clamping device 3 at this time
It not yet works, as shown in figure 5, electromagnet 31 is suspended from 200 top of bamboo chip, bamboo chip 200 is sent to transport platform by conveyer belt 22
When end, first sensor 41 detects bamboo chip 200, sends a signal to the control system in control cabinet 4, and control system sending refers to
Order each electromagnet 31 is powered, when on conveyer belt 22 cast iron belt connection buckle 32 and 31 position of electromagnet it is longitudinally-aligned
When, the electromagnet 31 and cast iron belt connection buckle 32 of energization attract each other, because connection electromagnet 31 is flexible strand 33,
Under the action of attraction, flexible strand 33 is stretched, and electromagnet 31 is attracted on cast iron belt connection buckle 32, and bamboo chip 200 is clamped
On conveyer belt 22, at this point, the bamboo chip 200 being clipped among electromagnet 31 and cast iron belt connection buckle 32 can also be produced because being clamped
Raw crackle (as shown in Figure 6), bamboo chip and electromagnet 31 are moved with conveyer belt track later, due to electromagnet 31 and flexible strand 33,
Hawser 34 is connected, and flexible strand 33, hawser 34, also with rotation, successively lead under the support of fixed pulley 35 and support frame 36
Passive guide roller 233, secondary power roller 232, passive guide roller 233 and active force roller 231 are crossed, is pressed from both sides by electromagnet 31 and cast iron belt connection buckle 32
Passive guide roller 233, secondary power roller 232, when passive guide roller 233 and active force roller 231, due to conveyer belt 22 are being passed through in the bamboo chip position split
Larger in transport platform bending two ends degree, especially at M type output terminal, bamboo chip is also by the bending of degree of approximation, extruding group
Deformation is closed, so that crackle extends in the matrix of damage along machine direction rapidly, causes bamboo chip layer internal fissure, fiber separation, again
Since each fibrous layer bending stress is different with strain, as interlayer matrix constantly damages, unsticking sliding occurs for fibrous layer in bamboo chip,
Achieve the purpose that in bamboo layer and interlayer fiber separation, having the bamboo fibre produced, elasticity is good, toughness is good, fibre fineness,
The features such as even property is good.When electromagnet 31 moves to origin-location (before work) after a week for movement, second sensor 43 is detected
The signal that signal projector 42 on electromagnet 31 issues, second sensor 43 issue instructions to the control system in control cabinet 4
Stop being powered to electromagnet 31, electromagnet 31 loses magnetic force, connect under the action of the screen resilience of flexible strand 33 with cast iron belt
32 separation of button, electromagnet 31 is restored to original height, since bamboo fibre is without pressuring action, in the rotation of conveyer belt 22 and
It is admitted under effect of inertia in collecting box 5.Bamboo chip is placed at conveyer belt feeding to the fiber forming operation for realizing a new round again later, is reached
To the purpose of continous way bamboo chip fibrillation.
The utility model passes through control cabinet control by the way that the bamboo chip after boiling or lye softening to be put at the feeding of transport platform
It makes equidistant electromagnet clamping device to be powered on, drives bamboo chip to move with conveyer belt track, so that being pressed from both sides in transportational process
It tightly cracks and face acts on abundant fibrillation by bending, and in operation control electromagnet power-off after a week, by the bamboo after fibrillation
Material is transported in collecting box, and the bamboo fibre produced has the characteristics that elasticity is good, toughness is good, fibre fineness, uniformity are good, is mentioned
High bamboo wood fibrillation quality;The utility model structure is simple and convenient to operate simultaneously, and production process is pollution-free, supports non-stop run,
It is suitble to industrialized production, substantially increases fibrillation efficiency, the production time of bamboo fibre is greatly saved, reduces production cost.
Although those familiar with the art answers the foregoing describe specific embodiment of the present utility model
Working as understanding, we are merely exemplary described specific embodiment, rather than for the limit to the scope of the utility model
Fixed, those skilled in the art modification and variation equivalent made by the spirit according to the utility model all should
Cover in the scope of the claimed protection of the utility model.
Claims (10)
1. a kind of fine device of the bamboo wood layered system of continous way, it is characterised in that:Including rack, the conveyer being installed in the rack
Structure, electromagnet clamping device and control cabinet;
The conveying mechanism includes transport platform, conveyer belt and power roll assembly, and the power roll assembly is installed on the conveying
Platform both ends, the conveyer belt are set around on the power roll assembly, are driven and are operated by the power roll assembly;
The electromagnet clamping device includes a plurality of electromagnet and a plurality of cast iron belt connection buckles, and the cast iron belt connects
Buckle interval is set on the conveyer belt, and the electromagnet is suspended at the conveyer belt periphery, and connect with the cast iron belt
Button is arranged in a one-to-one correspondence, and the electromagnet and the control cabinet are electrically connected, after being powered by control cabinet control electromagnet with
Corresponding cast iron belt connection buckle is attracted, and the electromagnet is hung on hawser by flexible strand, and the hawser passes through multiple
Several fixed pulleys are outstanding to be around in the conveyer belt periphery one week, and is driven and operated by electromagnet.
2. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:The power roll assembly packet
Include an active force roller, a secondary power roller and two passive guide rollers;
The active force roller is installed on transport platform one end, and is connect by the first roller chain with first motor;
The pair power roller and two passive guide rollers are installed on the transport platform other end, and the pair power roller passes through the second roller chain and second
Motor connection, two passive guide roller are respectively arranged in secondary power roller two sides up and down, and the active force roller and two passive guide rollers are set
On the inside of the conveyer belt, the pair power roller is set on the outside of the conveyer belt, the conveyer belt be around in the secondary power roller and
M type delivery end is formed at two passive guide rollers.
3. a kind of fine device of the bamboo wood layered system of continous way as claimed in claim 2, it is characterised in that:It is described pair power roller include
The thick bar at both ends and intermediate thin bar, the thick bar are bonded with the belt outer surface, are equipped between the thick bar and thin bar
For the support frame of guiding steel wire rope motion profile, so that the hawser forms corresponding M type rail in the M type delivery end
Road.
4. a kind of fine device of the bamboo wood layered system of continous way as claimed in claim 2, it is characterised in that:The active force roller, pair
Power roller and passive guide roller are aluminium alloy roller.
5. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:Include in the control cabinet
Control system, the control system are connect with first sensor, signal projector and second sensor respectively, first sensing
Device is installed on transport platform conveying end, and control cabinet control electromagnet is sent a signal to when detecting bamboo wood information and is powered,
The signal projector is set on any electromagnet, and the second sensor is set to the initial position phase with the electromagnet
Corresponding position sends a signal to second sensor by signal projector when the electromagnet turns again to initial position,
The second sensor sends a signal to control cabinet control electromagnet power-off.
6. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:The electromagnet and cast iron
The face that belt connection buckle is attracted is equipped with the groove for accommodating bamboo wood.
7. a kind of fine device of the bamboo wood layered system of continous way as claimed in claim 5, it is characterised in that:The first sensor is
Infrared sensor.
8. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:The conveyer belt is PVC
Conveyer belt.
9. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:The fine device of the system also wraps
Include the collecting box for being set to conveying end.
10. a kind of fine device of the bamboo wood layered system of continous way as described in claim 1, it is characterised in that:The rack is aluminium profiles
Material rack.
Priority Applications (1)
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CN201820342555.8U CN208148095U (en) | 2018-03-13 | 2018-03-13 | A kind of fine device of the bamboo wood layered system of continous way |
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CN201820342555.8U CN208148095U (en) | 2018-03-13 | 2018-03-13 | A kind of fine device of the bamboo wood layered system of continous way |
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CN201820342555.8U Active CN208148095U (en) | 2018-03-13 | 2018-03-13 | A kind of fine device of the bamboo wood layered system of continous way |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108437117A (en) * | 2018-03-13 | 2018-08-24 | 浙江农林大学暨阳学院 | A kind of fine device of the bamboo wood layered system of continous way |
-
2018
- 2018-03-13 CN CN201820342555.8U patent/CN208148095U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108437117A (en) * | 2018-03-13 | 2018-08-24 | 浙江农林大学暨阳学院 | A kind of fine device of the bamboo wood layered system of continous way |
CN108437117B (en) * | 2018-03-13 | 2023-03-24 | 浙江农林大学暨阳学院 | Continuous bamboo wood layering fiber manufacturing device |
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