CN208146669U - A kind of subdivision rewinding integration unit - Google Patents
A kind of subdivision rewinding integration unit Download PDFInfo
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- CN208146669U CN208146669U CN201820348890.9U CN201820348890U CN208146669U CN 208146669 U CN208146669 U CN 208146669U CN 201820348890 U CN201820348890 U CN 201820348890U CN 208146669 U CN208146669 U CN 208146669U
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Abstract
The utility model discloses a kind of subdivision rewinding integration units, main includes that uncoiler, straightener, the entrance configured in order is cut, welding machine, punching are cut, subdivision cut edge circle shear, the first separate roller, electrostatic oiler, outlet are cut, the second separate roller, outlet turning, clamping and conveying roller group, the first coiling machine and the second coiling machine, it is provided with first after first coiling machine and unloads volume vehicle, second is provided with after the second coiling machine and unloads volume vehicle;The outlet turning, clamping and conveying roller group includes first outlet turning, clamping and conveying roller and second outlet turning, clamping and conveying roller.The beneficial effects of the utility model are:The rewinding function of strip and subdivision function are integrated on a unit by the utility model, both it can realize rewinding function, can also realize subdivision function, and can be realized simultaneously subdivision rewinding function, factory construction land used and construction investment are largely saved, while reducing staff and maintenance cost.
Description
Technical field
The utility model relates to the strips production fields such as carbon steel, stainless steel, silicon steel, and in particular to a kind of subdivision rewinding one
Change unit.
Background technique
Rewinding unit mainly carries out trimming, inspection, oiling, bundling etc. to steel plate strip.Not according to unit output demand
Together, the uncoiler of use or coiling machine quantity are different;The difference required according to product category or board surface quality, it is determined whether need
Configure welding machine and plate face check device.Subdivision unit mainly to wider steel plate strip longitudinal shear at relatively narrow a plurality of strip,
It is taken again using single uncoiling and monovolume;The major defect of subdivision unit is that production capacity is lower.In the prior art, it the rewinding of steel plate strip and cuts open
Dividing is distinct technology, is completed on two production lines respectively, on the one hand this process form expands Ground
Product, increases equipment investment;On the other hand the difficulty of plant maintenance is also improved.Therefore, it is necessary to change to the prior art
Into.
Summary of the invention
The purpose of this utility model is that in view of the deficiencies of the prior art, provide that a kind of process flow is few, small investment cuts open
Divide rewinding integration unit.
The technical solution adopted in the utility model is:A kind of subdivision rewinding integration unit, main includes configuring in order
Uncoiler, straightener, entrance cut, welding machine, punching are cut, subdivision cut edge circle shear, the first separate roller, electrostatic oiler, outlet are cut,
Second separate roller, outlet turning, clamping and conveying roller group, the first coiling machine and the second coiling machine are provided with first after the first coiling machine and unload volume
Vehicle is provided with second after the second coiling machine and unloads volume vehicle;The outlet turning, clamping and conveying roller group include first outlet turning, clamping and conveying roller and
Second outlet turning, clamping and conveying roller.
According to the above scheme, width notcher is configured between welding machine and punching are cut.
According to the above scheme, deviation rectification roller is configured between width notcher and punching are cut.
According to the above scheme, the configuration inspection device between width notcher and deviation rectification roller, check device include vertical inspection station and
Horizon check station;Slewing rollers and the first turning, clamping and conveying roller are successively installed between vertical inspection station and horizon check station.
According to the above scheme, turning, clamping and conveying roller group is configured between width notcher and vertical inspection station, turning, clamping and conveying roller group includes
Second turning, clamping and conveying roller and third turning, clamping and conveying roller.
According to the above scheme, pinch roller is configured between the first separate roller and electrostatic oiler.
According to the above scheme, the 4th turning, clamping and conveying roller is configured between straightener and uncoiler.
According to the above scheme, the inspection station is provided with stroboscope.
The beneficial effects of the utility model are:
1, the rewinding function of strip and subdivision function are integrated on a unit by the utility model, can both realize rewinding function
Can, it can also realize subdivision function, and can be realized simultaneously subdivision rewinding function, largely save factory construction land used and work
Journey investment, while reducing staff and maintenance cost;
2, the utility model uses the vertical and horizontal test mode combined, realizes the two-sided inspection to strip, simultaneously
Also polish using horizontal inspection station strip;Inspection station is provided with stroboscope, can observe belt steel surface situation in real time,
Discovery steel strip surface defect in time;
3, the utility model uses uncoiling, turning, clamping and conveying roller and four roller straighteners, realizes uncoiling up and down;Using narrow overlap welding
Machine realizes the semi continuous production of strip;
4, the utility model is suitable for the production of the strips such as cold-rolled carbon steel, stainless steel, silicon steel.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one specific embodiment of the utility model.
Wherein:1, uncoiler;2, the 4th turning, clamping and conveying roller;3, straightener;4, entrance is cut;5, welding machine;6, width notcher;7,
Two turning, clamping and conveying rollers;8, third turning, clamping and conveying roller;9, vertical inspection station;10, slewing rollers;11, the first turning, clamping and conveying roller;12, it crouches
Formula inspection station;13, deviation rectification roller;14, punching is cut;15, subdivision cut edge circle shear;16, the first separate roller;17, pinch roller;18, quiet
Electropaining oil machine;19, outlet is cut;20, the first separate roller;21, first outlet turning, clamping and conveying roller;22, the first coiling machine;23, second
Outlet turning, clamping and conveying roller;24, the second coiling machine;25, first volume vehicle is unloaded;26, second volume vehicle is unloaded.
Specific embodiment
The utility model in order to better understand is in the following with reference to the drawings and specific embodiments made the utility model further
Ground description.
A kind of subdivision rewinding integration unit as shown in Figure 1, it is main include the uncoiler 1 configured in order, straightener 3,
Entrance cuts 4, welding machine 5, punching cut 14, subdivision cut edge circle shear 15 (have disk sheared edge function and in cut open and cut intermediate subdivision function
Can), the first separate roller 16, electrostatic oiler 18, outlet cut the 19, second separate roller 20, outlet turning, clamping and conveying roller group, first batch
Machine 22 and the second coiling machine 24 are provided with first after first coiling machine 22 and unload volume vehicle 25, be provided with second after the second coiling machine 24
Unload volume vehicle 26.Outlet turning, clamping and conveying roller group includes first outlet turning, clamping and conveying roller 21 and second outlet turning, clamping and conveying roller 23.
In the utility model, configuration width notcher 6 between 14 is cut in welding machine 5 and punching;It is cut between 14 in width notcher 6 and punching
Configured with deviation rectification roller 13, the deviation rectification roller 13 is vertical double roller deviation rectification roller;Between the first separate roller 16 and electrostatic oiler 18
Configure pinch roller 17.
Preferably, the configuration inspection device between width notcher 6 and deviation rectification roller 13, check device include vertical 9 He of inspection station
Horizon check station 10;Slewing rollers 10 and the first turning, clamping and conveying are successively installed between vertical inspection station 9 and horizon check station 12
Roller 11.In order to enable strip can smoothly enter into check device, turning, clamping and conveying roller is configured between width notcher 6 and vertical inspection station 9
Group, turning, clamping and conveying roller group include the second turning, clamping and conveying roller 7 and third turning, clamping and conveying roller 8.In the present embodiment, the inspection station is also matched
Stroboscope has been set, belt steel surface situation has been observed in real time, finds steel strip surface defect in time.
Preferably, in order to guarantee that strip can smoothly enter into straightener 3, the 4th is configured between straightener 3 and uncoiler 1
Turning, clamping and conveying roller 2.In the utility model, the straightener 3 is four roller straighteners;The welding machine 5 is narrow lap welder.
The utility model configures deviation rectification roller 13 after check device, the separation of 14, subdivision cut edge circle shear 15, first is cut in punching
19, two sets of turning, clamping and conveying rollers and two groups of coiling machines are cut in roller 16, pinch roller 17, electrostatic oiler 18, outlet, two groups of coiling machines can on
Under batch, realize strip rewinding and subdivision function switching.The utility model is suitable for the bands such as cold-rolled carbon steel, stainless steel, silicon steel
The production of steel, the steel strip thickness of production are 0.3mm~2.5mm, and width is 800~2150mm.
The working principle of the utility model is:
1, the rewinding process of strip:In this process, the 14, first separate roller 16 is cut in punching, the second separate roller 20 is not put into,
First coiling machine 22 and the second coiling machine 24 can be used wherein any one.
Uncoiler 1 cooperates the 4th turning, clamping and conveying roller 2 to realize uncoiling up and down, and strip steel head is through straightener 3 leveling (straightener 3
Roll gap parameter according to steel grade and strip steel specification adjust automatically), underproof defect end to end is sheared under the action of entrance cuts 4,
And weld seam edge is sheared by width notcher 6 after the welding of welding machine 5, form crescent shape;After strip establishes tension, low speed operation is (same
When uncoiler CPC automatically engage) belt steel surface check by vertical inspection station 9 and horizontal inspection station 12 and sanding belt
Power or loose tension, then trimming at subdivision cut edge circle shear 15 is stopped at (according to the specification of strip, circle shear adjust automatically opening width
Degree and cutting edge coincidence amount and sideshake amount, circle shear is again after inlet wire, the operation of unit low speed, steel edge portion according to setting width into
Row trimming), strip edge grinding batches glomeration by coiler for trimmings and is transported out workshop;Strip after trimming is through electrostatic oiler 18
It goes after oiling and cuts 19 stoppings to outlet, outlet cuts 19 pairs of strips and carries out weld seam shearing and sampling by the part of defect.
When shearing, strip steel head threading to the first coiling machine 22 or the second coiling machine 24 waited at 19 is cut in outlet and is carried out
It batches;When reaching setting weight by calculating the coil of strip weight on coiling machine, unit automatic retarding is shut down, each equipment pressure on unit
Roller is closed, and outlet cuts 19 and carries out shearing bundling.Before 19 shearings are cut in outlet, the cutting of unit running tension, but the second turning, clamping and conveying
Roller 7, third turning, clamping and conveying roller 8, slewing rollers 10, the first turning, clamping and conveying roller 11, pinch roller 17 are both needed to positive power output, with uncoiler 1
Tension is formed, exceptionally straight strip avoids strip from dangling and abrades between equipment.After the completion of shearing, the first coiling machine 22 or volume Two
Take machine 24 to batch the tail portion of previous coiled strip steel, by first unload volume vehicle 25 or the second unload volume vehicle 26 coil of strip is unloaded.When the machine
When group is shut down and unit whipping speed is down to 30m/min, unit equipment pressure roller is closed, when steel end leaves uncoiler, unit
Tension cutting;Before the cutting of unit tension, each equipment pressure roller is closed on unit, the second turning, clamping and conveying roller 7, third turning, clamping and conveying roller 8,
Slewing rollers 10, the first turning, clamping and conveying roller 11, pinch roller 17 are both needed to reversely contribute, with 24 shape of the first coiling machine 22 or the second coiling machine
At tension, exceptionally straight strip avoids strip from dangling and abrades between equipment.
2, the subdivision rewinding process of strip
During subdivision rewinding, punching cuts 14, in cut open and cut that the 15, first separate roller 16, the second separate roller 20 is put into makes
With the first coiling machine 22 and the second coiling machine 24 use simultaneously.
Operation before strip steel head and tail portion welding and welding is identical as above-mentioned rewinding process, no longer superfluous here
It states.Strip low speed operation after the completion of welding is checked and is beaten to its surface by vertical inspection station 9 and horizontal inspection station 12
Grinding belt tension or with loose power, then stop at punching and cut at 14 that low speed is run to subdivision cut edge circle shear after punching at strip steel weld joint
15 carry out subdivision and trimming (according to the specification of strip, circle shear adjust automatically opening width, 15 cutting edge weight of subdivision cut edge circle shear
Resultant and sideshake amount adjust automatically, circle shear inlet wire again, in cut open and cut investment, the operation of unit low speed, steel edge portion is according to setting
Width carry out trimming), strip edge grinding batches glomeration and is transported out workshop by coiler for trimmings;In cut open after double width strip warp
First separate roller 16 is removed and (avoids the scraping between double width strip), wears to 18 oiling of electrostatic oiler, until outlet is cut
19 stop, and outlet cuts 19 pairs of defective parts and carries out weld seam shearing and sampling.Second separate roller 20 can be according to actual production
Situation is selectively put into.
After the completion of 19 shearings are cut in outlet, double width strip cuts 19 threadings to coiling machine, fore side half range strip from outlet respectively
It is batched by 21 threading of first outlet turning, clamping and conveying roller to the first coiling machine 22, transmission side half range strip passes through first outlet
Turning, clamping and conveying roller 21 and 23 threading of second outlet turning, clamping and conveying roller to the second coiling machine 24 are batched, to the second coiling machine volume 24
After taking three circle strips, the first coiling machine 22 and the second coiling machine 24 establish tension simultaneously, while the first coiling machine and second batches
The EPC of machine comes into operation, and the operating of unit raising speed avoids tail part of band steel from batching bleeding edge.When the coil of strip weight on coiling machine reaches
After setting value, 19 shearing bundlings are cut in unit autostop, outlet;Before 19 shearings are cut in outlet, the cutting of unit running tension, but the
Two turning, clamping and conveying rollers 7, third turning, clamping and conveying roller 8, slewing rollers 10, the first turning, clamping and conveying roller 11, pinch roller 17 are both needed to positive power output,
Tension is formed with uncoiler 1, exceptionally straight strip avoids strip from dangling and abrades between equipment;Outlet turning is left to tail part of band steel
After pinch roll set, EPC function is not put into, and guarantees tail part of band steel reeling quality;Volume vehicle 25 and second, which is unloaded, finally by first unloads volume
Vehicle 26 simultaneously unloads coil of strip.After machine state to be reeled is ready to, threading step is repeated.
Before production is completed, when unit whipping speed is down to 30m/min, unit equipment pressure roller is closed, and tail part of band steel is left out
When volume machine, the cutting of unit tension, but before the cutting of unit tension, each equipment pressure roller is closed on unit, the second turning, clamping and conveying roller
7, third turning, clamping and conveying roller 8, slewing rollers 10, the first turning, clamping and conveying roller 11, pinch roller 17 are both needed to reversely contribute, with the first coiling machine
22 or second coiling machine 24 formed tension, exceptionally straight strip, avoid strip dangle and equipment between abrade.
Finally it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Referring to embodiment, invention is explained in detail, for those skilled in the art, still can be to aforementioned
Technical solution documented by each embodiment is modified or equivalent replacement of some of the technical features, but it is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (8)
1. a kind of subdivision rewinding integration unit, which is characterized in that main includes uncoiler, straightener, the entrance configured in order
It cuts, welding machine, punching are cut, subdivision cut edge circle shear, the first separate roller, electrostatic oiler, outlet are cut, the second separate roller, outlet turn
To pinch roll set, the first coiling machine and the second coiling machine, it is provided with first after the first coiling machine and unloads volume vehicle, is set after the second coiling machine
It is equipped with second and unloads volume vehicle;The outlet turning, clamping and conveying roller group includes first outlet turning, clamping and conveying roller and second outlet turning, clamping and conveying
Roller.
2. subdivision rewinding integration unit as described in claim 1, which is characterized in that configure the moon between welding machine and punching are cut
Tooth is cut.
3. subdivision rewinding integration unit as claimed in claim 2, which is characterized in that configured between width notcher and punching are cut
There is deviation rectification roller.
4. subdivision rewinding integration unit as claimed in claim 3, which is characterized in that configured between width notcher and deviation rectification roller
Check device, check device include vertical inspection station and horizon check station;Between vertical inspection station and horizon check station successively
It is installed on slewing rollers and the first turning, clamping and conveying roller.
5. subdivision rewinding integration unit as claimed in claim 4, which is characterized in that between width notcher and vertical inspection station
Turning, clamping and conveying roller group is configured, turning, clamping and conveying roller group includes the second turning, clamping and conveying roller and third turning, clamping and conveying roller.
6. subdivision rewinding integration unit as described in claim 1, which is characterized in that in the first separate roller and electrostatic oiler
Between configure pinch roller.
7. subdivision rewinding integration unit as described in claim 1, which is characterized in that configured between straightener and uncoiler
4th turning, clamping and conveying roller.
8. subdivision rewinding integration unit as claimed in claim 4, which is characterized in that the inspection station is provided with stroboscopic
Instrument.
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CN201820348890.9U CN208146669U (en) | 2018-03-14 | 2018-03-14 | A kind of subdivision rewinding integration unit |
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CN201820348890.9U CN208146669U (en) | 2018-03-14 | 2018-03-14 | A kind of subdivision rewinding integration unit |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109604848A (en) * | 2018-12-29 | 2019-04-12 | 佛山市诚德新材料有限公司 | A kind of hybrid welding machine of electric resistance welding and argon arc protection weldering |
CN110980368A (en) * | 2019-12-24 | 2020-04-10 | 安徽达顺不锈钢有限公司 | Recoiler capable of limiting steel sheet when steel sheet is cut |
CN112845653A (en) * | 2021-03-09 | 2021-05-28 | 杭州东华链条集团有限公司 | Flat wire trimming device and method for chain |
CN115351085A (en) * | 2022-08-09 | 2022-11-18 | 首钢智新迁安电磁材料有限公司 | Processing method |
-
2018
- 2018-03-14 CN CN201820348890.9U patent/CN208146669U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109604848A (en) * | 2018-12-29 | 2019-04-12 | 佛山市诚德新材料有限公司 | A kind of hybrid welding machine of electric resistance welding and argon arc protection weldering |
CN109604848B (en) * | 2018-12-29 | 2024-05-07 | 佛山市诚德新材料有限公司 | Composite welding machine for resistance welding and argon arc protection welding |
CN110980368A (en) * | 2019-12-24 | 2020-04-10 | 安徽达顺不锈钢有限公司 | Recoiler capable of limiting steel sheet when steel sheet is cut |
CN112845653A (en) * | 2021-03-09 | 2021-05-28 | 杭州东华链条集团有限公司 | Flat wire trimming device and method for chain |
CN115351085A (en) * | 2022-08-09 | 2022-11-18 | 首钢智新迁安电磁材料有限公司 | Processing method |
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