CN208145916U - The exhaust system of liquid phase hydrogenation reactor - Google Patents

The exhaust system of liquid phase hydrogenation reactor Download PDF

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Publication number
CN208145916U
CN208145916U CN201820207999.0U CN201820207999U CN208145916U CN 208145916 U CN208145916 U CN 208145916U CN 201820207999 U CN201820207999 U CN 201820207999U CN 208145916 U CN208145916 U CN 208145916U
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liquid
gas
exhaust system
liquid phase
reactor
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CN201820207999.0U
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阮宗琳
杨秀娜
金平
王昊辰
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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Abstract

The utility model is a kind of exhaust system of liquid phase hydrogenation reactor.The exhaust system of the liquid phase hydrogenation reactor of the utility model includes the gas-liquid separation component outside gas deflation assembly and reactor in reactor end socket, and gas vent is arranged in reactor head, and gas vent is connect by gas transmission line with gas-liquid separation component;The gas deflation assembly includes distribution grid, several groups liter inflator and liquid-blocking cap;Every group of liter inflator and liquid-blocking cap are evenly arranged in distribution plate surface, and liquid-blocking cap is connect by gusset with inflator top is risen.The phenomenon that exhaust system is conducive to increase oil product to the mixed dissolution of hydrogen, reduces and discharges gas evolution, while can effectively reduce discharge gas carrying liquid generation, improves hydrodesulfurization effect, reduces hydrogen consumption.

Description

The exhaust system of liquid phase hydrogenation reactor
Technical field
The utility model relates to a kind of exhaust system of liquid phase hydrogenation reactor, the liquid phase for being particularly suitable for virgin kerosene adds Hydrogen refining reaction.
Background technique
Liquid-phase hydrogenatin technique is a kind of novel, efficient, low energy consumption hydrogen addition technology, with conventional trickle bed hydrogenation technique phase Than having the advantage that:(1)The influence of hydrogen mass transfer can be eliminated.This is mainly due in trickle bed hydrogenation technique, hydrogen from Gas phase diffusion is simultaneously dissolved into the rate-determining steps that the speed in oil is entire hydrogenation reaction, and liquid-phase hydrogenatin technique makes hydrogenation reaction exist Dynamics Controlling area carries out, i.e., hydrogen is dissolved in feedstock oil to meet hydrogen needed for hydrogenation reaction, makes hydrogenation reaction pure It is carried out in liquid phase, eliminating mass transfer of the hydrogen from gas phase to liquid phase influences;(2)Hydrocarbon oil hydrogenation process actually participates in the hydrogen of reaction Only for the hydrogen of chemical hydrogen consumption, and traditional trickle bed reactor hydrogen addition technology, needing excessive hydrogen exists, and makes The volume for obtaining reactor is bigger, and hydrogen is then dissolved in feedstock oil by liquid-phase hydrogenatin process, therefore reactor and reaction system System volume can significantly reduce;(3)Compared with traditional drip bed process, liquid-phase hydrogenatin process requirement remains a large amount of superfluous Hydrogen, thus need to use circulating hydrogen compressor, it is not provided with complicated circulation hydrogen system in liquid-phase hydrogenatin process flow, can save The investment of the equipment such as circulating hydrogen compressor and high-pressure separator.And in liquid-phase hydrogenatin technique, hydrodesulfurization by-product H2S is to adding Hydrogen desulfurization, denitrogenation, de- arylation reaction also have apparent inhibiting effect, a small amount of H2S, which exists, just will be greatly reduced hydrodesulfurization rate, and And H2S is adsorbed as monolayer adsorption catalyst surface, once adsorption site is by H2S is occupied, and reaction rate will be no longer with H2S points Pressure improves and declines, therefore liquid-phase hydrogenatin needs interruption is outer 2 S component is discharged, and eliminates H2The influence of S, is just able to achieve depth Desulfurization.
In existing liquid-phase hydrogenatin technique, the general mode for taking interruption or continuous exhaust pneumatic wallop at the top of liquid phase hydrogenation reactor, one Aspect controls reactor head pressure, and on the other hand discharge contains H2The gas of S, and during gas discharging, generally Using conventional simple exhaust outlet and exhaust system, reaction system fluctuation etc. when there is large-minded discharge, discharge gas carrying liquid, exhaust Problem, and existing patent has focused largely on liquid-phase hydrogenatin technique, reaction raw materials oil mixes hydrogen, inside reactor mixes hydrogen etc., It is less to the report of reactor exhaust aspect.
CN102358847A proposes a kind of method of full liquid-phase hydrogenatin process for producing cleaning diesel oil, and this method includes:It is former Material, hydrogen and circulating liquid hydrogenation products carry out hydrogen saturation in pipeline, form a kind of raw material/hydrogenation products/hydrogen liquid phase Mixture is saturated the liquid phase mixture segmentation of dissolved hydrogen into multistage conventional hydro reactor under hydrogenation process conditions, and from Reactor head discharge contains by-product H2S、NH3Oil gas.This method has hydrogenator and simultaneously by by-product H2S、 NH3The function of discharge.But contain by-product H in the hydrogenator2S、NH3Exhaust of oil mouth and exhaust system be it is conventional, That there are capacities is big, discharge gas carrying liquid, exhaust when reactor operation fluctuation the problems such as.
Summary of the invention
In view of the deficiencies of the prior art, the utility model provides a kind of exhaust system of liquid phase hydrogenation reactor.The exhaust System is conducive to increase oil product to the mixed dissolution of hydrogen, reduction discharge gas evolution, while can effectively reduce discharge gas carrying liquid The phenomenon that occur, improve hydrodesulfurization effect, reduce hydrogen consumption.
The exhaust system of the liquid phase hydrogenation reactor of the utility model includes gas deflation assembly and reaction in reactor end socket Gas vent is arranged in gas-liquid separation component outside device, reactor head, and gas vent passes through gas transmission line and gas-liquid separation component Connection;The gas deflation assembly includes distribution grid, several groups liter inflator and liquid-blocking cap;Every group of liter inflator and liquid-blocking cap are in distribution grid Surface is evenly arranged, and liquid-blocking cap is connect by gusset with inflator top is risen.
The distribution grid of the gas deflation assembly is the sieve-plate structure of surface uniform pore openings, seals and connect with hydrogenator inner wall It connects.
The liter inflator of the gas deflation assembly is welded on distribution grid;Rise air cylinder body be partially immersed in reactor liquid level with Under, it is preferably submerged in 1/4 ~ 1/2 that subsurface part is cylinder total height.
Gas-liquid separation component described in the utility model can be the structure of gas liquid separator of conventional well known, as gravity is heavy Any one in drop, baffling separation, centrifuge separation, silk screen separation, filler separated structure etc..It is preferred that using the gas of following structures Liquid separation assembly, the gas-liquid separation component include cylindrical drum and back taper bottom, setting row at the top of gas-liquid separation component Leakage fluid dram is arranged in port, back taper bottom, and leakage fluid dram is connected to through liquid reflux pipeline with liquid phase in reactor.
Further, 2N layers of baffling component, every layer of baffling group are set from the bottom to top in the drum shape cylinder body of gas-liquid separation component Part includes several profiled baffle plates, wherein N >=1, and the upper limit of N is determined according to reaction actual needs, N preferably 2 ~ 4.Profiled baffle plate It is spliced including three pieces of hydraulic barriers, first piece is inclined plate with third block, and second block of level board, second piece of both ends connect respectively Connect first piece and third block, three pieces of baffle groups concavities or convex structure;It is preferred that the profiled baffle plate in every layer of baffling component For identical structure;Profiled baffle plate in more preferably adjacent odd-level and even level is staggered, further preferably adjacent Odd-level and even level in, the profiled baffle plate of odd-level is concave structure, and the profiled baffle plate of even level is convex structure.
Gas-liquid separation component purpose described in the utility model is to send out gas can under the action of profiled baffle plate Raw multiple baffling and change direction avoid occurring the phenomenon that gas short circuit occurs, enhances gas-liquid separation effect, reduces gas carrying liquid.
The utility model provides a kind of liquid phase hydrogenation reactor using above-mentioned exhaust system simultaneously, and the liquid phase adds Hydrogen reactor further includes inlet diffuser, catalyst bed and liquid distribution trough.
In the utility model, is at least realized in liquid phase hydrogenation reactor and remove its sulphur, nitrogen, oxygen, a kind of dirt in metal impurities Object is contaminated, and is saturated aromatic hydrocarbons, changes hydrocarbonaceous oil molecules structure.
In the utility model, the inlet diffuser of liquid phase hydrogenation reactor is set at material inlet, for react into Material carries out rectification distribution and throttling buffering.
In the utility model, the liquid phase hydrogenation reactor is used for hydrodesulfurization, the hydrodenitrogeneration, hydrogenation dearomatization of hydrocarbon ils Hydrocarbon purification;The fresh feed oil used can be hydrocarbon ils or distillate, as petroleum distillate, distillate, diesel oil, deasphalted oil, Residual oil, lubricating oil, liquefied coal coil and shale oil or its product.
In the utility model, the operating condition of liquid phase hydrogenation reactor is:Reaction temperature is 150~450 DEG C, fresh feed Volume space velocity is 0.5h-1~6.0h-1, hydrogen partial pressure is 2.0~10MPa.
The course of work of the liquid phase hydrogenation reactor of the utility model is as follows:Raw material initially enters hydrogenator, is entering After mouth diffuser and liquid distribution trough progress material are uniformly distributed, liquid-phase hydrogenatin reaction, reaction effluent occurs into catalyst bed It is left via discharge port;During the reaction, it can use exhaust system of the mode continuously or discontinuously by reactor head Discharge contains by-product H2S、NH3Oil gas, discharge air cooling lime set by liquid return tube is back to reactor.
The utility model has the following advantages that:The exhaust of this exhaust system is more uniform, escapes under liquid level in reactor Gas from liquid-blocking cap and rise the gap between inflator and flow out, emergent gas on the other hand may be made again by the limitation of the slit It is secondary to be dissolved in feedstock oil, emergent gas amount is reduced, the consumption of hydrogen is reduced;On-line continuous discharge may be implemented and contain by-product H2S、NH3Oil gas, be advantageously implemented deep desulfuration;Reduce the generation of gas carrying liquid phenomenon, the operating process for discharging on-line continuous Become sufficiently stable, when continuous small volume exhaust operation, the loss of hydrogen less, material consumption it is lower, economy is more preferable.
Detailed description of the invention
Fig. 1 is the liquid phase hydrogenation reactor and structural schematic diagram of the utility model.
Fig. 2 is the exhaust system structure schematic diagram of the utility model.
Wherein:1- liquid phase hydrogenation reactor;2- inlet diffuser;3- catalyst bed;4- exhaust system;5- exhaust outlet; 4-1- gas deflation assembly;4-2- distribution grid;4-3- rises inflator;4-4- liquid-blocking cap;4-5- gas-liquid separation component;4-6- gas transmission line; 4-7- cylindrical drum;4-8- back taper bottom;4-9- liquid reflux pipeline;4-10- abnormity hydraulic barrier, first piece of 4-11- Hydraulic barrier;Second piece of hydraulic barrier of 4-12-, 4-13- third block hydraulic barrier.
Specific embodiment
The structure and application method of utility model device are further illustrated with reference to the accompanying drawing.
The exhaust system 4 of the utility model includes gas deflation assembly 4-1 and gas-liquid separation assembly 4-5, the gas deflation assembly Including distribution grid 4-2, several liters of inflator 4-3 and with liquid-blocking cap 4-4;The gas-liquid separation component 4-5 includes gas transmission line 4- 6, the inside of cylindrical drum 4-7, back taper bottom 4-8 and liquid reflux pipeline 4-9, cylindrical drum 4-7 are provided with several Special-shaped hydraulic barrier 4-10, every group of abnormity hydraulic barrier 4-10 are made of three pieces of hydraulic barriers, are denoted as first piece of baffling gear respectively Plate 4-11, second piece of hydraulic barrier 4-12, third block hydraulic barrier 4-13.
The liter inflator 4-3 of the gas deflation assembly 4-1 is evenly arranged in distribution plate surface, is welded on distribution grid;Rise gas Cylinder 4-3 shell portion is immersed in reactor liquid level hereinafter, the cylinder height being preferably submerged under liquid level is cylinder total height 1/4~1/2。
The liquid-blocking cap 4-4 of the gas deflation assembly 4-1 is connected 4-3 by gusset with liter inflator, and liquid in reactor is on the one hand made Escaping gas from liquid-blocking cap and rises the gap outflow between inflator under face, on the other hand may be made by the limitation of the slit Emergent gas is dissolved in feedstock oil again, reduces emergent gas amount.
It is gas-phase space, gas-phase space and external gas inside end socket on the liquid-blocking cap 4-4 of the gas deflation assembly 4-1 Liquid separation assembly is connected by gas transmission line 4-6.
One end of the gas transmission line 4-6 of the gas-liquid separation component is connected with reactor head, the other end and cylindrical shape The lower part of cylinder 4-7 is connected.
The gas-liquid separation component 4-1 includes cylindrical drum 4-7 and back taper bottom 4-8, and cylindrical drum is located to fall Exhaust outlet is arranged in the top of taper, the top cylindrical drum 4-7, and leakage fluid dram is arranged in back taper bottom 4-8, and leakage fluid dram is returned through liquid Flow tube line 4-9 is connected with liquid phase connection in reactor;2N layers are arranged from the bottom to top in the cylindrical drum 4-7 of gas-liquid separation component Baffling component, every layer of baffling component include several profiled baffle plate 4-10, wherein N >=1, and the upper limit of N is actually needed according to reaction It determines, N preferably 2 ~ 4.Profiled baffle plate 4-10 includes that at least three pieces of hydraulic barriers 4-11,4-12,4-13 are spliced, and first piece Hydraulic barrier 4-11 and third block hydraulic barrier 4-13 is inclined plate, and second piece of hydraulic barrier 4-12 is level board, second piece of baffling The both ends of baffle 4-12 are separately connected first piece of hydraulic barrier 4-11 and third block hydraulic barrier 4-13, and three pieces of baffle groups are at recessed Shape or convex structure;It is preferred that the profiled baffle plate in every layer of baffling component is identical structure;More preferably adjacent odd-level and idol Profiled baffle plate in several layers is staggered, in further preferably adjacent odd-level and even level, the abnormity folding of odd-level Flowing plate is concave structure, and the profiled baffle plate of even level is convex structure.Sub-dip inside the device of the liquid reflux pipeline 4-9 Not below the liquid level of reactor.
The course of work using the liquid phase hydrogenation reactor of the gas deflation assembly of the utility model is as follows:Reaction raw materials, which enter, to be added After hydrogen reactor 1, after inlet diffuser 2 carries out rectification distribution and throttling buffering, occurs in catalyst bed 3 plus hydrogen is anti- It answers, enters subsequent processing after reaction effluent outflow;Gas deflation assembly 4 and exhaust are provided at the top of liquid phase hydrogenation reactor 1 Mouth 5;In exhaust process, discharge gas is first via the crack risen between inflator 4-3 and liquid-blocking cap 4-4 on gas deflation assembly 4-1 Discharge, enters the gas-phase space in reactor end socket after discharge, the gas in end socket enters gas-liquid separation component 4-5, passes through first The gas transmission line 4-6 of gas-liquid separation component 4-5 enters the lower part of cylindrical drum 4-7, wherein several groups convex or concave The profiled baffle plate 4-10 effect of placement issues raw gas-liquid separation, and profiled baffle plate 4-10 therein is by three pieces of hydraulic barrier 4- 11,4-12,4-13 are spliced, and exhaust outlet of the gas isolated through being arranged at the top of cylindrical drum 4-7 is discharged, and isolate Leakage fluid dram of the liquid by the setting of back taper bottom enters liquid reflux pipeline 4-9, and is soaked by the lower end liquid reflux pipeline 4-9 Do not flowed back in reactor below liquid level.
It is further illustrated below with reference to using effect of the embodiment for liquid phase hydrogenation reactor described in the utility model, But it is not limited by following embodiments.
Comparative example 1
The virgin kerosene come from tank field is after the boosting of feedstock oil feed pump, exchanging heat to reaction temperature, with hydrogen in mixer It is inside pre-mixed, material after mixing enters hydrogenator and liquid-phase hydrogenatin reaction, reactor head setting occurs Conventional exhaust outlet, exhaust outlet are located at the end socket position of hydrogenator, provided with liquidometer mouth in wall of reactor, are used for So that catalyst bed to be completely submerged under liquid level full liquid-phase hydrogenatin reaction occurs for liquid level in control and detection reactor.
Raw material oil nature is shown in Table 1;
Hydrogenation conditions and it the results are shown in Table 2.
1 feedstock property of table
Embodiment 1
The virgin kerosene come from tank field is mixed in static state with hydrogen after the boosting of feedstock oil feed pump, exchanging heat to reaction temperature It is pre-mixed in clutch, material after mixing enters liquid phase hydrogenation reactor and liquid-phase hydrogenatin reaction, reactor occurs Top is provided with the gas deflation assembly and exhaust outlet of the utility model, and gas deflation assembly is set to the top end socket position of hydrogenator It sets, liquidometer mouth is provided in wall of reactor, for controlling and detecting liquid level in reactor, so that catalyst bed is complete It is immersed under liquid level, full liquid-phase hydrogenatin reaction occurs.
The exhaust system of liquid phase hydrogenation reactor is all together the gas-liquid separation outside the gas deflation assembly and reactor in reactor end socket Gas vent is arranged in component, reactor head, and gas vent is connect by gas transmission line with gas-liquid separation component;Gas deflation assembly packet It includes distribution grid, several groups liter inflator and liquid-blocking cap, every group of liter inflator and liquid-blocking cap to be evenly arranged in distribution plate surface, liquid-blocking cap is logical It crosses gusset and is connect with inflator top is risen;The distribution grid of gas deflation assembly is the sieve-plate structure of surface uniform pore openings, with hydrogenator Inner wall is tightly connected;The liter inflator of gas deflation assembly is welded on distribution grid, rise the 1/4 of air cylinder body be immersed in reactor liquid level with Under.4 layers of profiled baffle plate are set from the bottom to top in the drum shape cylinder body of gas-liquid separation section, and profiled baffle plate is spelled by three pieces of hydraulic barriers It connects, first layer and third layer are convex arrangement, and the second layer and the 4th layer are arranged for spill.
Raw material oil nature is shown in Table 1;
Hydrogenation conditions and it the results are shown in Table 2.
Embodiment 2
The virgin kerosene come from tank field is mixed in static state with hydrogen after the boosting of feedstock oil feed pump, exchanging heat to reaction temperature It is pre-mixed in clutch, material after mixing enters liquid phase hydrogenation reactor and liquid-phase hydrogenatin reaction, reactor occurs Top is provided with the gas deflation assembly and exhaust outlet of the utility model, and gas deflation assembly is set to the top end socket position of hydrogenator It sets, liquidometer mouth is provided in wall of reactor, for controlling and detecting liquid level in reactor, so that catalyst bed is complete It is immersed under liquid level, full liquid-phase hydrogenatin reaction occurs.
The exhaust system of liquid phase hydrogenation reactor is all together the gas-liquid separation outside the gas deflation assembly and reactor in reactor end socket Gas vent is arranged in component, reactor head, and gas vent is connect by gas transmission line with gas-liquid separation component;Gas deflation assembly packet It includes distribution grid, several groups liter inflator and liquid-blocking cap, every group of liter inflator and liquid-blocking cap to be evenly arranged in distribution plate surface, liquid-blocking cap is logical It crosses gusset and is connect with inflator top is risen;The distribution grid of gas deflation assembly is the sieve-plate structure of surface uniform pore openings, with hydrogenator Inner wall is tightly connected;The liter inflator of gas deflation assembly is welded on distribution grid, rise the 1/2 of air cylinder body be immersed in reactor liquid level with Under.Gas-liquid separation component can be preferred structure in the utility model, set from the bottom to top in the drum shape cylinder body of gas-liquid separation section 8 layers of profiled baffle plate are set, profiled baffle plate is spliced by three pieces of hydraulic barriers, first layer, third layer, layer 5, layer 7 For convex arrangement, the second layer, the 4th layer, layer 6 be spill arrange.
2 hydrogenation conditions of table and it the results are shown in Table 2.

Claims (10)

1. a kind of exhaust system of liquid phase hydrogenation reactor, it is characterised in that including in reactor end socket gas deflation assembly and reaction Gas vent is arranged in gas-liquid separation component outside device, reactor head, and gas vent passes through gas transmission line and gas-liquid separation component Connection;The gas deflation assembly includes distribution grid, several groups liter inflator and liquid-blocking cap;Every group of liter inflator and liquid-blocking cap are in distribution grid Surface is evenly arranged, and liquid-blocking cap is connect by gusset with inflator top is risen.
2. the exhaust system of liquid phase hydrogenation reactor described in accordance with the claim 1, it is characterised in that:Point of the gas deflation assembly Fabric swatch is the sieve-plate structure of surface uniform pore openings, is tightly connected with hydrogenator inner wall.
3. the exhaust system of liquid phase hydrogenation reactor described in accordance with the claim 1, it is characterised in that:The liter of the gas deflation assembly Inflator is welded on distribution grid;Rise air cylinder body is partially immersed in reactor liquid level or less.
4. the exhaust system of liquid phase hydrogenation reactor described in accordance with the claim 1, it is characterised in that:The gas-liquid separation group Part is one of gravitational settling, baffling separation, centrifuge separation, silk screen separation, filler separated structure.
5. the exhaust system of liquid phase hydrogenation reactor described in accordance with the claim 1, it is characterised in that:The gas-liquid separation group Part is cylindrical drum and back taper bottom, and exhaust outlet is arranged at the top of gas-liquid separation component, and leakage fluid dram, row is arranged in back taper bottom Liquid mouth is connected to through liquid reflux pipeline with liquid phase in reactor;2N layers are arranged from the bottom to top in the drum shape cylinder body of gas-liquid separation component Baffling component, every layer of baffling component include several profiled baffle plates, wherein N >=1, and the upper limit of N is determined according to reaction actual needs.
6. the exhaust system of liquid phase hydrogenation reactor according to claim 5, it is characterised in that:Profiled baffle plate includes three Block hydraulic barrier, first piece is inclined plate with third block, and second block of level board, second piece of both ends are separately connected first piece and third Block, three pieces of baffle groups concavities or convex structure.
7. the exhaust system of liquid phase hydrogenation reactor according to claim 6, it is characterised in that:In every layer of baffling component Profiled baffle plate is identical structure.
8. the exhaust system of liquid phase hydrogenation reactor according to claim 7, it is characterised in that:Adjacent odd-level and idol Profiled baffle plate in several layers is staggered.
9. according to the exhaust system of liquid phase hydrogenation reactor described in claim 7 or 8, it is characterised in that:Adjacent odd-level In even level, the profiled baffle plate of odd-level is concave structure, and the profiled baffle plate of even level is convex structure.
10. a kind of liquid phase hydrogenation reactor using exhaust system described in claim 1, it is characterised in that:The liquid phase Hydrogenator further includes inlet diffuser, catalyst bed and liquid distribution trough.
CN201820207999.0U 2018-02-07 2018-02-07 The exhaust system of liquid phase hydrogenation reactor Active CN208145916U (en)

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Effective date of registration: 20240326

Address after: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee after: CHINA PETROLEUM & CHEMICAL Corp.

Country or region after: China

Patentee after: Sinopec (Dalian) Petrochemical Research Institute Co.,Ltd.

Address before: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee before: CHINA PETROLEUM & CHEMICAL Corp.

Country or region before: China

Patentee before: DALIAN RESEARCH INSTITUTE OF PETROLEUM AND PETROCHEMICALS, SINOPEC Corp.