CN208139851U - A kind of forge furnace lift-on/lift-off type heating component - Google Patents

A kind of forge furnace lift-on/lift-off type heating component Download PDF

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Publication number
CN208139851U
CN208139851U CN201820540538.5U CN201820540538U CN208139851U CN 208139851 U CN208139851 U CN 208139851U CN 201820540538 U CN201820540538 U CN 201820540538U CN 208139851 U CN208139851 U CN 208139851U
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lift
mounting framework
heating
heating wire
forge furnace
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CN201820540538.5U
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丁淑有
王贵忠
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Tianjin Zhongda Electric Heating Equipment Co Ltd
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Tianjin Zhongda Electric Heating Equipment Co Ltd
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Abstract

The utility model provides a kind of forge furnace lift-on/lift-off type heating component, including upper mounting framework, lower mounting framework and heating wire, the upper mounting framework and the lower mounting framework are disposed as including mounting portion, the area Kun Xian is equipped with corresponding fixed helicla flute, heating wire is equipped in fixation helicla flute and spiral the bundle wire casing of several spirals bundle wire casings of setting in the area Kun Xian, the upper mounting framework and lower mounting framework.The utility model can forge furnace work normally while heating effect it is good, cooperated using mounting framework and heating wire, by the arrangement group number for increasing heating wire with traditional structure comparison, the power of forge furnace can effectively be increased, to improve heating rate, and then effectively shorten heating time, heating wire is mounted in the fixation helicla flute and spiral bundle wire casing of mounting framework simultaneously, to guarantee that heating wire is hardly damaged while heating, the service life of heating wire is improved, working efficiency is finally improved.

Description

A kind of forge furnace lift-on/lift-off type heating component
Technical field
This reality is novel to be related to heating unit devices field, and especially a kind of forge furnace heats component with lift-on/lift-off type.
Background technique
Mainly complex-shaped, forging the internal soundness in aerospace industry requires high, size essence to isothermal forging technology High difficult moulding material forging production is spent, isothermal die forging process technology is a high-tech technology, and so-called isothermal die forging process refers to mold It is heated to deformation temperature identical with forging stock, in deformation process at a slow speed, is held essentially constant hot forging base and mold temperature Forging method.
But traditional heating component is to take coiled coil mode to arrange heating wire in inboard wall of burner hearth, but due to heating wire There are surface loadings, and when with power increase, surface loading increases, and heating wire will melt, traditional arrangement mode due to Space limitation, arrangement range is limited, and stove power highest is caused to only reach 100kw, so forging workpiece is heated to 1100 DEG C At least 3 days 3 nights are needed, it is cumbersome and time consuming, while waste of energy, therefore develop a kind of forge furnace lift-on/lift-off type heating unit device Part, can be with the effective solution above problem.
Summary of the invention
The purpose of the present invention is:A kind of forge furnace lift-on/lift-off type heating component is provided, can be worked normally in forge furnace While heating effect it is good, cooperated using mounting framework and heating wire, by the cloth for increasing heating wire with traditional structure comparison A group number is set, can effectively increase the power of forge furnace, to improve heating rate, and then effectively shortens heating time, while electricity Heated filament is mounted in the fixation helicla flute and spiral bundle wire casing of mounting framework, to guarantee heating wire not rapid wear while heating It is bad, the service life of heating wire is improved, it is final to improve working efficiency and workpiece quality.
Realize that the object of the invention is adopted the technical scheme that:
In order to solve the above technical problems, the novel technical solution adopted of this reality is:
A kind of forge furnace lift-on/lift-off type heating component, including including upper mounting framework, lower mounting framework and heating wire, institute Mounting framework setting corresponding with the lower mounting framework is stated, the upper mounting framework and the lower mounting framework are disposed as Including mounting portion, the mounting portion is equipped with a bundle of line area, and the area Kun Xian is equipped with corresponding fixed helicla flute, the bundle In fixation helicla flute and spiral the bundle wire casing of several spirals bundle wire casings of setting in line area, the upper mounting framework and lower mounting framework It is equipped with heating wire, the upper mounting framework and lower mounting framework are disposed as oxidation aluminium material.
Further, a fixing seat is also set up on the upper mounting framework, the diameter of the fixing seat is greater than the upper peace Fill the diameter of the mounting portion of skeleton.
Further, the bottom of the lower mounting framework also sets up a positioning ring, and the diameter of the positioning ring is less than described The diameter of the mounting portion of lower mounting framework.
Further, the structure of the structure and the heating wire of the fixed helicla flute and spiral bundle wire casing matches.
Further, the bundle line section length of the upper mounting framework is set as 410mm, the area Kun Xian of the lower mounting framework Length is set as 380mm.
Further, the diameter of the positioning ring is set as 90mm.
Further, the diameter of the heating wire is set as 5mm.
The novel advantage of this reality and good effect are:
1. reality it is novel by by heating wire along spiral tie wire casing be wrapped on mounting framework, by with traditional structure pair Than the arrangement group number for increasing heating wire, it can effectively increase the power of forge furnace, to improve heating rate, and then effectively contract Short heating time, and effectively save the energy and guarantee quality;
2. the novel upper mounting framework of reality and lower mounting framework are insulated using oxidation aluminium material according to alumina refractory Heat-insulated performance, while spiral bundle wire casing being cooperated to carry out resistance to insulated heat to heating wire while separating heating wire, so real When now increasing with temperature, heating wire is hardly damaged, and improves the service life of heating wire;
3. due to the lift-on/lift-off type heating component it is each between be it is self-existent, when single lift-on/lift-off type heating component go out When existing problem, it is ensured that replaced while normal work, is easy to maintenance;
4. lift-on/lift-off type heating component can suitably be increased or decreased according to the different sizes of burner hearth, to adapt to forge Furnace heating rate.
Detailed description of the invention
Fig. 1 is the novel structural schematic diagram of this reality;
Fig. 2 is the novel overlooking structure diagram for forge furnace of this reality;
Fig. 3 is the novel structural schematic diagram for forge furnace disengaging workpiece of this reality;
Fig. 4 is the novel structural schematic diagram that heated condition is closed for forge furnace of this reality;
Fig. 5 is the novel structural schematic diagram for forge furnace as-forged of this reality;
In figure:1, upper mounting framework;2, lower mounting framework;3, fixing seat;4, mounting portion;5, the area Kun Xian;6, fixed spiral Slot;7, spiral ties wire casing;8, positioning ring;9, upper furnace body;10, lower furnace body;11, upper mold combines;12, lower die assembly.
Specific embodiment
It is further with attached drawing carry out novel to this reality combined with specific embodiments below in order to better understand the utility model Description.
As shown in Figs. 1-5, a kind of forge furnace heats component, including upper mounting framework 1, lower mounting framework 2 with lift-on/lift-off type And heating wire, the setting corresponding with lower mounting framework 2 of upper mounting framework 1, upper mounting framework 1 and lower mounting framework 2 are disposed as Including mounting portion 4, mounting portion 4 is equipped with a bundle of line area 5, and the area Kun Xian 5 is equipped with corresponding fixed helicla flute 6, corresponding The both ends in the area Kun Xian 5 are arranged in fixed helicla flute 6, thus realize by fixed helicla flute 6 to the head end of heating wire and tail end into Row is fixed, and several spirals of setting tie wire casing 7, the fixation helicla flute 6 and spiral of upper mounting framework 1 and lower mounting framework 2 in line area 6 Heating wire is equipped in bundle wire casing 7, upper mounting framework 1 and lower mounting framework 2 are disposed as oxidation aluminium material, utilize oxidation aluminium The high-temperature insulation heat-proof quality of matter effectively improves heating component service life, while heating wire being cooperated to be placed on fixed spiral shell In spin slot 6 and spiral bundle wire casing 7, thus guarantee to be hardly damaged while electric-heating-wire-heating effect is good, so that working efficiency is improved, A fixing seat 3 is also set up on upper mounting framework 1, the diameter of fixing seat 3 is greater than the diameter of the mounting portion of upper mounting framework 1, guarantees Upper mounting framework 1 is secured firmly in upper furnace body by fixing seat 3, in order to avoid topple over out of upper furnace body, the bottom of lower mounting framework 2 Portion also sets up a positioning ring 8, and the diameter of positioning ring 8 is set as 90mm, and the diameter of positioning ring 8 is less than the installation of lower mounting framework 2 The diameter in portion, positioning ring 9 and the installing port of lower furnace body match, and guarantee for lower mounting framework 2 stabilization to be put into lower furnace body, thus Prevent lower mounting framework 2 from falling off out of lower furnace body, the structure and the structure phase of heating wire of fixed helicla flute 6 and spiral bundle wire casing 7 Matching, the diameter of heating wire are set as 5mm, and heating wire uses good HRe heating wire, the bundle line section length of upper mounting framework 1 It is set as 410mm, the bundle line section length of lower mounting framework 2 is set as 380mm, while upper mounting framework 1 and lower 2 phase of mounting framework To setting, thus guarantee upper mounting framework 1 the area Kun Xian and lower mounting framework 2 tie line district's groups at height and burner hearth high phase Matching, to guarantee that heating zone is heated evenly.
Wherein, traditional arrangement mode is respectively adopted in identical furnace cavity and lift-on/lift-off type heating component compares, tries It tests and shows:Traditional structure heating wire arrangement group number is 6 groups, and the arrangement group number of lift-on/lift-off type heating component is 12 groups,
By formula:Heating timePower
It is obtained according to formula, by increasing the arrangement group number of heating wire with traditional structure comparison, can effectively increase forging The power of furnace is made, to improve heating rate, and then heating time is effectively shortened, improves working efficiency, and save the energy, mention High workpiece quality.
Wherein, such as Fig. 3, furnace body is set as including upper furnace body 9 and lower furnace body 10, and upper furnace body 9 is opposite set with lower furnace body 10 It sets, upper mold combination 11 is equipped in upper furnace body 9, is equipped with lower die assembly 12 in lower furnace body 10, upper furnace body 9 combines 11 with upper mold Between be equipped with upper mounting framework 1, between lower furnace body 10 and lower die assembly 12 be equipped with lower mounting framework 2,9 cage connection of upper furnace body, one liquid Pressure device, hydraulic device are set as including hydraulic cylinder and hydraulic stem, hydraulic stem are controlled by hydraulic cylinder, to pass through hydraulic stem control Upper furnace body 9 processed moves up and down, and the upper surface of upper mold combination 11 is fixedly connected on press platens, and upper mold combination 11 Lower surface set there are two protrusion, lower 12 upper surface of die assembly be equipped with a workpiece placement station, by upper/lower die combination cooperation from And realize the forging and stamping to workpiece.
A kind of forge furnace lift-on/lift-off type heating component is provided, can while forge furnace works normally heating effect It is good, cooperated using mounting framework and heating wire, it, can be effective by increasing the arrangement group number of heating wire with traditional structure comparison The power for increasing forge furnace to improve heating rate, and then effectively shortens heating time, while heating wire is mounted on installation bone In fixation helicla flute and spiral the bundle wire casing of frame, to guarantee that heating wire is hardly damaged while heating, heating wire is improved Service life, it is final to improve working efficiency and ensure that workpiece quality.
The course of work of the utility model is as follows:
First by heating wire winding in the fixed helicla flute 6 in upper end, heating wire is then being installed into bone with spiral wrap In the spiral bundle wire casing 7 of frame, coiling completion is carried out finally by the fixed helicla flute 6 in lower end, lift-on/lift-off type is then heated into component It being evenly arranged in forge furnace in circumferencial direction, lower lift-on/lift-off type heating component is put into lower furnace body, it is fixed by positioning ring 8, Upper lift-on/lift-off type heating component is put into upper furnace body later, and by the fixing seat 3 of upper furnace body to upper lift-on/lift-off type heating unit device Part is fixed, to complete the installation of lift-on/lift-off type heating component in forge furnace.
The course of work for forge furnace:
When not working, upper furnace body and lower furnace body are closures, are then begun to warm up, after mold reaches technological temperature, benefit Upper furnace body is jacked to operating position with auxiliary hydraulic set, then opens work muff fire door, workpiece is placed on lower die Have in combined workpiece placement station, then hydraulic cylinder drives hydraulic stem that upper furnace body is promoted to be moved straight down, move to and Lower furnace body is in contact, closed state, i.e., upper lift-on/lift-off type heating component and lower lift-on/lift-off type heat the immediate position of component, from And upper lower furnace body is promoted to form enclosure space, it realizes and upper/lower die combination is heated, until being heated to 1100 DEG C, work as heating After the completion, start to be forged and pressed, push down on upper mold combination by press platens and move downward, while lower die assembly is not Dynamic, so pressing plate persistent pressure finally flattens workpiece to required shape, after completing forging and stamping, hydraulic cylinder drives hydraulic stem, it Hydraulic stem drives upper furnace body to move upwards afterwards, moves to top, and then pressing plate drives upper mold combination to move up to top, takes Workpiece out, is then closed upper lower furnace body, and recovery temperature is prepared for forging and stamping next time.
The embodiment novel to this reality is described in detail above, but content is only the novel preferred embodiment of this reality, It is not to be regarded as in limiting the novel practical range of this reality.Fan Yiben all the changes and improvements made by novel range etc. in fact, It should still belong within this patent covering scope.

Claims (7)

1. a kind of forge furnace heats component with lift-on/lift-off type, it is characterised in that:Including upper mounting framework (1), lower mounting framework (2) And heating wire, upper mounting framework (1) setting corresponding with lower mounting framework (2), the upper mounting framework (1) and institute It states lower mounting framework (2) and is disposed as including mounting portion (4), the mounting portion (4) is equipped with a bundle of line area (5), the bundle line Area (5) is equipped with corresponding fixed helicla flute (6), several spirals bundles wire casing (7) of setting in the area Kun Xian (5), it is described on Be equipped with heating wire in the fixation helicla flute (6) and spiral of mounting framework (1) and lower mounting framework (2) bundle wire casing (7), it is described on Mounting framework (1) and lower mounting framework (2) are disposed as oxidation aluminium material.
2. a kind of forge furnace according to claim 1 heats component with lift-on/lift-off type, it is characterised in that:The upper installation bone It is also set up on frame (1) fixing seat (3), the diameter of the fixing seat (3) is greater than the straight of the mounting portion of the upper mounting framework (1) Diameter.
3. a kind of forge furnace according to claim 1 heats component with lift-on/lift-off type, it is characterised in that:The lower installation bone The bottom of frame (2) is also set up a positioning ring (8), and the diameter of the positioning ring (8) is less than the mounting portion of the lower mounting framework (2) Diameter.
4. a kind of forge furnace according to claim 1 heats component with lift-on/lift-off type, it is characterised in that:The fixed spiral The structure of the structure and the heating wire of slot (6) and spiral bundle wire casing (7) matches.
5. a kind of forge furnace according to claim 1 heats component with lift-on/lift-off type, it is characterised in that:The upper installation bone The bundle line section length of frame (1) is set as 410mm, and the bundle line section length of the lower mounting framework (2) is set as 380mm.
6. a kind of forge furnace according to claim 3 heats component with lift-on/lift-off type, it is characterised in that:The positioning ring (8) diameter is set as 90mm.
7. a kind of forge furnace according to claim 1 heats component with lift-on/lift-off type, it is characterised in that:The heating wire Diameter is set as 5mm.
CN201820540538.5U 2018-04-13 2018-04-13 A kind of forge furnace lift-on/lift-off type heating component Active CN208139851U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820540538.5U CN208139851U (en) 2018-04-13 2018-04-13 A kind of forge furnace lift-on/lift-off type heating component

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820540538.5U CN208139851U (en) 2018-04-13 2018-04-13 A kind of forge furnace lift-on/lift-off type heating component

Publications (1)

Publication Number Publication Date
CN208139851U true CN208139851U (en) 2018-11-23

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ID=64292885

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820540538.5U Active CN208139851U (en) 2018-04-13 2018-04-13 A kind of forge furnace lift-on/lift-off type heating component

Country Status (1)

Country Link
CN (1) CN208139851U (en)

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