CN208133562U - Online mold cooling circuit monitors system - Google Patents

Online mold cooling circuit monitors system Download PDF

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Publication number
CN208133562U
CN208133562U CN201820212631.3U CN201820212631U CN208133562U CN 208133562 U CN208133562 U CN 208133562U CN 201820212631 U CN201820212631 U CN 201820212631U CN 208133562 U CN208133562 U CN 208133562U
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CN
China
Prior art keywords
line
water row
microprocessor
temperature sensor
monitoring system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820212631.3U
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Chinese (zh)
Inventor
胡坤
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Individual
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Individual
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Priority to CN201820212631.3U priority Critical patent/CN208133562U/en
Application granted granted Critical
Publication of CN208133562U publication Critical patent/CN208133562U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of online mold cooling circuits to monitor system, including:Intelligent terminal, line server and on-Line Monitor Device;The on-Line Monitor Device by the data monitored by wireless communication module transfer to line server;Module and intelligent terminal carry out data interaction to the line server by wireless communication.The utility model is equipped with flow temperature sensor in its cooling line exit, flow temperature sensor integrates flow and temperature, so that monitoring system is not only compact-sized, design is small and exquisite but also is capable of the flow of temperature and cooling line to type chamber carries out real-time monitoring, staff is facilitated to be monitored temperature and flow.

Description

Online mold cooling circuit monitors system
Technical field
The utility model belongs to injection model field, and in particular to a kind of online mold cooling circuit monitoring system.
Background technique
With the development of the industries such as automobile, household electrical appliances, communication, consumer electronics, consumer proposes the quality of plastic products Higher requirement.
During plastic product forming, natural cooling can make the different parts cooling velocity of plastic products different, Inhomogeneous cooling is caused, causes plastic products quality low.It is cold to cooling line is arranged around plastic products type chamber in existing technology But it is passed through cooling water in circuit to be cooled down, to guarantee that plastic products are cooling uniformly, improves plastic products quality, but it is related In technology, in the temperature of monitor-type chamber and cooling circuit when the uninterrupted of cooling water, usually using temperature sensor and whirlpool Take turns flow sensor, temperature sensor and flow sensor be provided separately, cause monitoring device structure is not compact enough, volume compared with Greatly, in addition to this, do not have on-line monitoring and Digital output and the function of alarming online yet
Utility model content
In view of this, it is cooling to provide a kind of online mold the purpose of the utility model is to overcome the deficiencies in the prior art Circuit system is to solve the problems, such as that existing monitoring system structure is not compact enough, volume is larger.
In order to achieve the above object, utility model adopts the following technical scheme that:A kind of online mold cooling circuit monitoring system, Including:Intelligent terminal, line server and on-Line Monitor Device;
The on-Line Monitor Device includes:Electric cabinet, cooling line, the first water row, flow temperature sensor and second Water row;The flow temperature sensor is arranged in the cooling line exit, the first water row, cooling line, flow temperature Degree sensor, the second water row are sequentially connected;
It is equipped with microprocessor, wireless communication module, memory in the electric cabinet, is equipped with touch-control on the outside of the electric cabinet Screen;The flow temperature sensor, memory and touch screen are electrically connected with the microprocessor respectively;The flow temperature passes The electric signal that sensor will test is sent to microprocessor, and the microprocessor, which by the electric signal converts data and shows, to be touched Control screen is upper and is sent to memory storage;
The on-Line Monitor Device by the data monitored by wireless communication module transfer to line server;It is described Module and intelligent terminal carry out data interaction to line server by wireless communication.
Further, alarm is additionally provided in the electric cabinet, the alarm is connect with the microprocessor.
Further, the first water row, the second water mining are made of aluminum alloy materials or stainless steel material.
Further, between first water row and cooling line, the cooling line and the flow temperature sensor Between, the flow temperature sensor and second water row between by adapter connection.
Further, be equipped with power supply, fuse and switch in the electric cabinet, the fuse be connected to the power supply and Between the switch.
Further, the first water row is equipped with 4 or 8 or 12 isocons, and the second water row is equipped with and shunting Corresponding collecting fitting is managed, the number of the flow temperature sensor and the number of the isocon are correspondingly arranged.
It further, include the key-press input unit being connect with microprocessor on the touch screen.
Further, RS485 interface is additionally provided on the outside of the electric cabinet, the RS485 interface and the microprocessor connect It connects.
Further, it is additionally provided with spare interface on the electric cabinet, it can external expansion liquid crystal display.
It further, further include the first pressure sensor being arranged on the first water row and setting in second water Second pressure sensor on row, the first pressure sensor and second pressure sensor connect with the microprocessor respectively It connects.
The utility model uses above technical scheme, and the attainable beneficial effect of institute includes:
A kind of monitoring system provided by the embodiments of the present application, cooling line exit are equipped with flow temperature sensor, stream Amount temperature sensor integrates flow and temperature, can not only be monitored simultaneously to flow and temperature, facilitate work Personnel are monitored temperature and flow, so that monitoring system is not only compact-sized, design is small and exquisite;In addition to this, also It can alarm when flow and temperature exceed threshold value.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of monitoring system of the utility model;
Fig. 2 is the structural schematic diagram of the utility model on-Line Monitor Device;
Fig. 3 is a kind of structural schematic diagram of monitoring system of the utility model;
Fig. 4 is a kind of another structural schematic diagram of monitoring system of the utility model.
Specific embodiment
To keep the purpose of this utility model, technical solution and advantage clearer, below by the technology to the utility model Scheme is described in detail.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work Obtained all other embodiment is put, the range that the utility model is protected is belonged to.
The specific monitoring system of one provided in the embodiment of the present application is provided with reference to the accompanying drawing.
As shown in Figure 1, a kind of monitoring system includes intelligent terminal 1, line server 2 and on-Line Monitor Device 3;
As shown in Fig. 2, the on-Line Monitor Device 3 includes:Electric cabinet 31, cooling line 32, the first water arrange 33, flow temperature Spend sensor 34 and the second water row 35;The flow temperature sensor 34 setting is described in 32 exit of cooling line First water row 33, cooling line 32, flow temperature sensor 34, the second water row 35 are sequentially connected;
As shown in figure 3, being equipped with microprocessor 311, wireless communication module 312, memory 313, institute in the electric cabinet 31 It states and is equipped with touch screen 314 on the outside of electric cabinet 31;The flow temperature sensor 34, memory 313 and touch screen 314 respectively with The microprocessor 311 is electrically connected;The electric signal that the flow temperature sensor 34 will test is sent to microprocessor 311, The microprocessor 311, which by the electric signal converts data and shows on touch screen 314 and be sent to memory 313, to be stored;
By the data monitored, module 312 is transmitted to line server 2 to the on-Line Monitor Device 3 by wireless communication; Module 312 and intelligent terminal 1 carry out data interaction to the line server 2 by wireless communication.
Optionally, the intelligent terminal 1 includes one of following terminal or combination:
Television set, mobile phone, tablet computer, wrist-watch.
Optionally, wireless communication module 312 uses bluetooth module, Wi-Fi module, Zigbee module, GPRS module, radio frequency One of module or combination, also may include the module that other can be carried out wireless communication, details are not described herein.
Wherein, between the first water row 33 and cooling line 32, between cooling line 32 and flow temperature sensor 34, flow It is connected by adapter 4 between temperature sensor 34 and the second water row 35;Wherein, adapter 4 is nipple, adapter 4 Be made of brass or stainless steel material.
In order to better understand the application, the workflow of monitoring system is illustrated below.
Cooling water is shunted by the first water row 33, and the cooling water after shunting is passed by cooling line 32 and flow temperature Sensor 34 is collaborated by the second water row 35, is finally discharged.Flow temperature sensor 34, which can be detected, passes through cooling line The flow of cooling water after 32 and the electric signal of temperature, and electric signal is sent to microprocessor 311, microprocessor 311 will connect The electric signal received is converted into data and is shown on touch screen 314, and staff is facilitated to understand the temperature of cooling line 32.Micro- place Reason device 311 can also store data in memory 52, facilitate staff to browse and check data association message.
The on-Line Monitor Device 3 can also module 312 be transmitted to online service by wireless communication by the data monitored Device 2;Module 312 and intelligent terminal 1 carry out data interaction, such staff to the line server 2 by wireless communication Historical data can be checked by intelligent terminal 2, it is simple and convenient.
It should be noted that cooling water can stop time enough in cooling line 32 makes its temperature and cooling line 32 temperature is identical.
As a preferred embodiment, the effect of the first water row 33 is to shunt cooling water, the work of the second water row 35 With being that will be collaborated by the cooling water of cooling line 32 and flow temperature sensor 34;First water row 33 is equipped with 8 isocons 331, second water row 35 is equipped with collecting fitting 41 corresponding with isocon 331, the number of the flow temperature sensor 34 with The isocon 331, collecting fitting 41 number be correspondingly arranged;In real work, staff be can choose using isocon 331 Quantity.
Wherein, the 33, second water of the first water row row 35 is all made of aluminum alloy materials or stainless steel material is made.
Optionally, as shown in figure 4, being additionally provided with alarm 315 in the electric cabinet 31, the alarm 315 with it is described micro- Processor 311 connects;Microprocessor 311 is equipped with temperature upper limit and temperature upper limit value;Such as:Staff can pass through touch-control Shielding 314 operation setting temperature upper limits is 80 degrees Celsius, and temperature upper limit value is 30 degrees Celsius, and microprocessor 311 will receive The electric signal that flow temperature sensor 34 detects compares after being converted into data with temperature upper limit, temperature upper limit value, if When the temperature detected is higher than temperature upper limit or is lower than temperature upper limit value, microprocessor 311 controls alarm 315 and alarms It notifies staff and controls injection molding machine emergency shutdown.
Optionally, it is equipped with power supply (not shown) in the electric cabinet 31, the power supply provides electric energy to the system.
Optionally, it being equipped with switch (not shown) in the electric cabinet 31, described switch one end is connect with the power supply, Its other end is connect with the microprocessor 311.
Optionally, it is equipped with fuse (not shown) in the electric cabinet 31, the fuse is connected to the power supply Between the switch.When electric current is excessively high in circuit, fuse is disconnected, and protects circuit safety.
It optionally, include that the key-press input unit connecting with microprocessor 311 (does not show in figure on the touch screen 314 Out).Staff can be equipped with temperature upper limit and temperature upper limit value by key-press input unit.
Optionally, be additionally provided with RS485 interface (not shown) on the outside of electric cabinet 31, the RS485 interface with it is described micro- Processor 311 connects;Historical data in memory 52 can be sent to terminal by RS485 interface by staff, convenient Staff consults.
Optionally, it is additionally provided with spare interface (not shown) on the electric cabinet 31, it can external expansion liquid crystal display Device.
Optionally, as shown in Fig. 2, the on-Line Monitor Device 3 further includes first be arranged on the first water row 33 Pressure sensor 332 and the second pressure sensor 351 being arranged on second water row 35, the first pressure sensor and Second pressure sensor is connect with the microprocessor 311 respectively.
In conclusion the utility model is mounted with flow temperature sensor, flow temperature in mold cooling circuit system Sensor integrates flow and temperature, can not only be monitored simultaneously to flow and temperature, facilitate staff couple Temperature and flow are monitored, so that monitoring system is not only compact-sized, design is small and exquisite, it can be super in flow and temperature It alarms when threshold value out.In addition to this, moreover it is possible to the historical data of temperature and flow be saved, conveniently checked, and benefit Manually intelligence analyzes historical data, gives execute-in-place suggestion, for example, the time planning suggestion etc. of mold maintenance
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to In this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation Or replacement, it should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with the power Subject to the protection scope that benefit requires.

Claims (10)

1. a kind of online mold cooling circuit monitors system, which is characterized in that including:Intelligent terminal, line server and Line monitoring device;
The on-Line Monitor Device includes:Electric cabinet, cooling line, the first water row, flow temperature sensor and the second water row; The flow temperature sensor is arranged in the cooling line exit, the first water row, cooling line, flow temperature sensing Device, the second water row are sequentially connected;
It is equipped with microprocessor, wireless communication module, memory in the electric cabinet, is equipped with touch screen on the outside of the electric cabinet;Institute Flow temperature sensor, memory and touch screen is stated to be electrically connected with the microprocessor respectively;The flow temperature sensor The electric signal that will test is sent to microprocessor, and the microprocessor converts data for the electric signal and shows in touch screen It goes up and is sent to memory storage;
The on-Line Monitor Device by the data monitored by wireless communication module transfer to line server;The online clothes Being engaged in, module and intelligent terminal carry out data interaction to device by wireless communication.
2. a kind of online mold cooling circuit according to claim 1 monitors system, which is characterized in that in the electric cabinet It is additionally provided with alarm, the alarm is connect with the microprocessor.
3. a kind of monitoring system according to claim 1, which is characterized in that the first water row, the second water mining aluminium Alloy material or stainless steel material are made.
4. a kind of monitoring system according to claim 1, which is characterized in that between the first water row and cooling line, Lead between the cooling line and the flow temperature sensor, between the flow temperature sensor and second water row Cross adapter connection.
5. a kind of monitoring system according to claim 1, which is characterized in that be additionally provided with power supply, fusing in the electric cabinet Device and switch, the fuse are connected between the power supply and the switch.
6. a kind of monitoring system according to claim 1, which is characterized in that the first water row is equipped with 4 or 8 or 12 A isocon, second water row are equipped with collecting fitting corresponding with isocon, the number of the flow temperature sensor with it is described The number of isocon is correspondingly arranged.
7. a kind of monitoring system according to claim 1, which is characterized in that include connecting on the touch screen with microprocessor The key-press input unit connect.
8. a kind of monitoring system according to claim 1, which is characterized in that be additionally provided with RS485 on the outside of the electric cabinet and connect Mouthful, the RS485 interface is connect with the microprocessor.
9. a kind of monitoring system according to claim 1, which is characterized in that it is additionally provided with spare interface on the electric cabinet, It can external expansion liquid crystal display.
10. a kind of monitoring system according to claim 1, which is characterized in that further include:
The first pressure sensor being arranged on the first water row and the second pressure sensing being arranged on the second water row Device, the first pressure sensor and second pressure sensor are connect with the microprocessor respectively.
CN201820212631.3U 2018-02-07 2018-02-07 Online mold cooling circuit monitors system Expired - Fee Related CN208133562U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820212631.3U CN208133562U (en) 2018-02-07 2018-02-07 Online mold cooling circuit monitors system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820212631.3U CN208133562U (en) 2018-02-07 2018-02-07 Online mold cooling circuit monitors system

Publications (1)

Publication Number Publication Date
CN208133562U true CN208133562U (en) 2018-11-23

Family

ID=64285755

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820212631.3U Expired - Fee Related CN208133562U (en) 2018-02-07 2018-02-07 Online mold cooling circuit monitors system

Country Status (1)

Country Link
CN (1) CN208133562U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111823450A (en) * 2019-04-18 2020-10-27 苏州汉扬精密电子有限公司 Waterway structure of mould benevolence

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111823450A (en) * 2019-04-18 2020-10-27 苏州汉扬精密电子有限公司 Waterway structure of mould benevolence

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181123

Termination date: 20200207