CN208131784U - A new type of in-mold clapping device - Google Patents
A new type of in-mold clapping device Download PDFInfo
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- CN208131784U CN208131784U CN201820195776.7U CN201820195776U CN208131784U CN 208131784 U CN208131784 U CN 208131784U CN 201820195776 U CN201820195776 U CN 201820195776U CN 208131784 U CN208131784 U CN 208131784U
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- 238000003825 pressing Methods 0.000 description 14
- 238000004080 punching Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种模具,尤其涉及一种新型模内拍披锋装置。The utility model relates to a mold, in particular to a novel in-mold clapping device.
背景技术Background technique
随着社会的不断进步,现人们已经离不开工业,工业的发展带动了社会的飞速发展,而工业也带动机械制造业的发展,而模具在工业时代起着至关重要的作用。模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有“工业之母”的称号。With the continuous progress of society, people are now inseparable from industry. The development of industry has driven the rapid development of society, and industry has also driven the development of machinery manufacturing, and molds play a vital role in the industrial age. Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. In short, a mold is a tool used to make shaped objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. Known as the "Mother of Industry".
在外力作用下使坯料成为有特定形状和尺寸的制件的工具。广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁)。应用内腔形状可使坯料获得相应的立体形状。模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一。Under the action of external force, the blank becomes a tool with a specific shape and size. Widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The mold has a specific contour or cavity shape, and the application of a contour shape with a cutting edge can separate the blank according to the contour line shape (punching). Applying the shape of the inner cavity can make the blank obtain the corresponding three-dimensional shape. The mold generally includes two parts, the movable mold and the fixed mold (or punch and die), which can be separated or combined. Take out the parts when they are separated, and inject the blank into the mold cavity to form when they are closed. The mold is a precision tool with a complex shape and bears the bulging force of the billet. It has high requirements for structural strength, stiffness, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important symbols of the level of mechanical manufacturing.
目前,现有所使用的模具在以往的模具加工中采用普通的面压技术,普通的面压结构虽然也能进行面压的工序制作,但是普通面压结构面压出来的产品尺寸不稳定,经常会有较大的偏差,大大影响了产品的质量,次品率较高,造成成本浪费。At present, the existing molds used in the past mold processing adopt ordinary surface pressing technology. Although the ordinary surface pressing structure can also be made in the process of surface pressing, the size of the products produced by the ordinary surface pressing structure is unstable. There are often large deviations, which greatly affect the quality of the product, and the rate of defective products is high, resulting in cost waste.
实用新型内容Utility model content
针对上述不足,本实用新型的目的在于提供一种新型模内拍披锋装置,采用双R型面压技术,大大提高了面压尺寸的稳定性,使得面压后的产品的间隙范围更加合理,提高了产品的合格率,工作效率高,保证产品质量,实用性强。In view of the above deficiencies, the purpose of this utility model is to provide a new type of in-mold clapping device, which adopts double R-shaped surface pressing technology, which greatly improves the stability of the surface pressure size and makes the gap range of the product after surface pressure more reasonable. , Improve the pass rate of products, high work efficiency, ensure product quality, and strong practicability.
本实用新型为达到上述目的所采用的技术方案是:The technical scheme that the utility model adopts for achieving the above object is:
一种新型模内拍披锋装置,其包括上模座及下模座,所述上模座的下端设置有一上模板,所述下模座的上端设置有一下模板,所述下模板与下模座之间设置有一下垫板,所述上模板与下模板之间形成一型腔,所述型腔呈双R型结构,所述型腔包括第一R型部、第二R型部、第一凹陷部、第二凹陷部及第三凹陷部,所述上模座上设置有一内导柱,所述上模座的下端与下模座的上端均设置有顶针,所述上模座的下端与下模座的上端还设置有销钉。A new type of in-mold clapping device, which includes an upper die base and a lower die base, the lower end of the upper die base is provided with an upper template, the upper end of the lower die base is provided with a lower template, the lower template and the lower die base A backing plate is arranged between the mold bases, and a cavity is formed between the upper template and the lower template, and the cavity has a double R-shaped structure, and the cavity includes a first R-shaped part and a second R-shaped part. , the first depression, the second depression and the third depression, the upper mold base is provided with an inner guide column, the lower end of the upper mold base and the upper end of the lower mold base are provided with ejector pins, the upper mold base The lower end of the base and the upper end of the lower mold base are also provided with pins.
作为本实用新型的进一步改进,所述上模座的顶部设置有上垫脚,所述上垫脚包括左上垫脚和右上垫脚,所述左上垫脚和右上垫脚分别设置在上模座的左右两端。As a further improvement of the utility model, an upper foot is provided on the top of the upper mold base, and the upper foot includes an upper left foot and an upper right foot, and the upper left foot and the upper right foot are respectively arranged at the left and right ends of the upper mold base.
作为本实用新型的进一步改进,所述上垫脚通过第一固定螺丝固定于上模座上。As a further improvement of the utility model, the upper pad is fixed on the upper mold base through the first fixing screw.
作为本实用新型的进一步改进,所述下模座的底部设置有下垫脚,所述下垫脚包括左下垫脚和右下垫脚,所述左下垫脚和右下垫脚分别设置在下模座的左右两端。As a further improvement of the utility model, the bottom of the lower mold base is provided with lower feet, the lower feet include a left lower foot and a right lower foot, and the left lower foot and right lower foot are respectively arranged at the left and right ends of the lower mold base.
作为本实用新型的进一步改进,所述下垫脚通过第二固定螺丝固定于下模座上。As a further improvement of the present utility model, the lower pad is fixed on the lower mold base through a second fixing screw.
作为本实用新型的进一步改进,所述顶针包括上顶针及下顶针,所述上顶针位于下顶针的正上方,所述上顶针及下顶针配合使用。As a further improvement of the utility model, the thimble includes an upper thimble and a lower thimble, the upper thimble is located directly above the lower thimble, and the upper thimble and the lower thimble are used together.
作为本实用新型的进一步改进,所述销钉包括上销钉及下销钉,所述上销钉设置于上顶针的左侧,所述上销钉位于下销钉的正上方,所述上销钉及下销钉配合使用。As a further improvement of the utility model, the pins include an upper pin and a lower pin, the upper pin is arranged on the left side of the upper thimble, the upper pin is located directly above the lower pin, and the upper pin and the lower pin are used together .
作为本实用新型的进一步改进,所述上模板通过第三固定螺丝固定于上模座上,所述下模板及下垫板通过第四固定螺丝固定于下模座上。As a further improvement of the present utility model, the upper mold plate is fixed on the upper mold base through the third fixing screw, and the lower mold plate and the lower backing plate are fixed on the lower mold base through the fourth fixing screw.
本实用新型的有益效果为:本实用新型大大提高了面压尺寸的稳定性,使得面压后的产品的间隙范围更加合理,提高了产品的合格率,工作效率高,保证产品质量,实用性强,通过采用双R型面压型腔的结构设计,使得面压后的产品尺寸更加稳定,也使得面压后的产品间隙范围更加合理;同时通过采用内导柱的结构设计,冲床时起合模作用,在冲压时起上下模工作部分的导向作用;通过在上模座和下模座上分别设置上垫脚和下垫脚,其主要起到模具整体的垫高作用,使模具的合模高度在冲床的适用闭合高度范围内,以保证夹模器有足够的安放空间。The beneficial effects of the utility model are: the utility model greatly improves the stability of the surface-pressed size, makes the gap range of the product after the surface-pressed more reasonable, improves the pass rate of the product, has high work efficiency, ensures product quality, and is practical Strong, by adopting the structural design of double R-shaped surface pressing cavity, the size of the product after surface pressing is more stable, and the product gap range after surface pressing is more reasonable; at the same time, by adopting the structural design of the inner guide column, Mold clamping function acts as a guide for the working part of the upper and lower molds during stamping; by setting the upper and lower feet on the upper mold base and the lower mold base respectively, it mainly plays the role of raising the overall mold, so that the mold clamping The height is within the applicable closed height range of the punch press to ensure sufficient space for the clamp.
附图说明Description of drawings
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的俯视图。Fig. 2 is a top view of the utility model.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达到预定目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本实用新型的具体实施方式详细说明。In order to further explain the technical means and effects of the utility model to achieve the predetermined purpose, the specific implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.
请参照图1及图2,本实用新型实施例提供一种新型模内拍披锋装置,其包括上模座1及下模座2,所述上模座1的下端设置有一上模板3,所述下模座2的上端设置有一下模板4,所述下模板4与下模座2之间设置有一下垫板5,所述上模板3与下模板4之间形成一型腔6,所述型腔6呈双R型结构,所述型腔6包括第一R型部61、第二R型部62、第一凹陷部63、第二凹陷部63及第三凹陷部65,所述上模座1上设置有一内导柱7,所述上模座1的下端与下模座2的上端均设置有顶针8,所述上模座1的下端与下模座2的上端还设置有销钉9。Please refer to Fig. 1 and Fig. 2, the embodiment of the present utility model provides a kind of novel in-mold clapping device, and it comprises upper mold base 1 and lower mold base 2, and the lower end of described upper mold base 1 is provided with an upper template 3, The upper end of the lower mold base 2 is provided with a lower template 4, a lower backing plate 5 is arranged between the lower template 4 and the lower mold base 2, and a cavity 6 is formed between the upper template 3 and the lower template 4, The cavity 6 has a double R-shaped structure, and the cavity 6 includes a first R-shaped portion 61, a second R-shaped portion 62, a first recessed portion 63, a second recessed portion 63 and a third recessed portion 65. The upper die base 1 is provided with an inner guide post 7, the lower end of the upper die base 1 and the upper end of the lower die base 2 are provided with thimble pins 8, and the lower end of the upper die base 1 and the upper end of the lower die base 2 are further arranged. Pin 9 is provided.
在本实施例中,通过采用内导柱7的结构设计,冲床时起合模作用,在冲压时起上下模工作部分的导向作用;型腔6采用了双R型面压的结构设计,使得面压后的产品尺寸更加稳定,也使得面压后的产品间隙范围更加合理。In this embodiment, by adopting the structural design of the inner guide column 7, the punching machine acts as a mold clamping function, and acts as a guide for the working parts of the upper and lower dies during punching; the cavity 6 adopts a structural design of double R-shaped surface pressure, so that The size of the product after surface pressing is more stable, which also makes the gap range of the product after surface pressing more reasonable.
作为本实用新型的进一步改进,所述上模座1的顶部设置有上垫脚10,所述上垫脚10包括左上垫脚101和右上垫脚102,所述左上垫脚101和右上垫脚102分别设置在上模座1的左右两端。As a further improvement of the utility model, an upper foot 10 is provided on the top of the upper mold base 1, and the upper foot 10 includes an upper left foot 101 and an upper right foot 102, and the upper left foot 101 and the upper right foot 102 are respectively arranged on the upper mold The left and right ends of seat 1.
作为本实用新型的进一步改进,所述上垫脚10通过第一固定螺丝103固定于上模座1上。As a further improvement of the present invention, the upper foot 10 is fixed on the upper mold base 1 through the first fixing screw 103 .
作为本实用新型的进一步改进,所述下模座2的底部设置有下垫脚11,所述下垫脚11包括左下垫脚111和右下垫脚112,所述左下垫脚111和右下垫脚112分别设置在下模座2的左右两端。As a further improvement of the utility model, the bottom of the lower mold base 2 is provided with a lower foot 11, and the lower foot 11 includes a left lower foot 111 and a right lower foot 112, and the left lower foot 111 and the right lower foot 112 are respectively arranged on the bottom The left and right ends of the mold base 2.
作为本实用新型的进一步改进,所述下垫脚11通过第二固定螺丝113固定于下模座2上。As a further improvement of the present utility model, the lower feet 11 are fixed on the lower mold base 2 through the second fixing screws 113 .
在本实施例中,所述上模座1和下模座2上分别设置有上垫脚和下垫脚,其主要用于模具整体的垫高作用,用于使模具的合模高度在冲床的适用闭合高度范围内,以保证夹模器有足够的安放空间。In this embodiment, the upper mold base 1 and the lower mold base 2 are respectively provided with an upper foot and a lower foot, which are mainly used to raise the height of the mold as a whole, and are used to make the clamping height of the mold suitable for the punching machine. Within the closed height range, to ensure that the clamp has enough space for placement.
作为本实用新型的进一步改进,所述顶针8包括上顶针81及下顶针82,所述上顶针81位于下顶针82的正上方,所述上顶针81及下顶针82配合使用。As a further improvement of the present invention, the thimble 8 includes an upper thimble 81 and a lower thimble 82, the upper thimble 81 is located directly above the lower thimble 82, and the upper thimble 81 and the lower thimble 82 are used together.
作为本实用新型的进一步改进,所述销钉9包括上销钉91及下销钉92,所述上销钉91设置于上顶针81的左侧,所述上销钉91位于下销钉92的正上方,所述上销钉91及下销钉92配合使用。As a further improvement of the present utility model, the pin 9 includes an upper pin 91 and a lower pin 92, the upper pin 91 is arranged on the left side of the upper thimble 81, the upper pin 91 is located directly above the lower pin 92, the Upper pin 91 and lower pin 92 are used together.
作为本实用新型的进一步改进,所述上模板3通过第三固定螺丝31固定于上模座1上,所述下模板4及下垫板5通过第四固定螺丝41固定于下模座2上。As a further improvement of the present utility model, the upper template 3 is fixed on the upper mold base 1 by the third fixing screw 31, and the lower template 4 and the lower backing plate 5 are fixed on the lower mold base 2 by the fourth fixing screw 41 .
本实用新型的重点主要在于:本实用新型大大提高了面压尺寸的稳定性,使得面压后的产品的间隙范围更加合理,提高了产品的合格率,工作效率高,保证产品质量,实用性强,通过采用双R型面压型腔的结构设计,使得面压后的产品尺寸更加稳定,也使得面压后的产品间隙范围更加合理;同时通过采用内导柱的结构设计,冲床时起合模作用,在冲压时起上下模工作部分的导向作用;通过在上模座和下模座上分别设置上垫脚和下垫脚,其主要起到模具整体的垫高作用,使模具的合模高度在冲床的适用闭合高度范围内,以保证夹模器有足够的安放空间。The main points of the utility model are: the utility model greatly improves the stability of the surface pressure size, makes the gap range of the product after the surface pressure more reasonable, improves the qualified rate of the product, high work efficiency, guarantees the product quality, and is practical. Strong, by adopting the structural design of double R-shaped surface pressing cavity, the size of the product after surface pressing is more stable, and the product gap range after surface pressing is more reasonable; at the same time, by adopting the structural design of the inner guide column, Mold clamping function acts as a guide for the working part of the upper and lower molds during stamping; by setting the upper and lower feet on the upper mold base and the lower mold base respectively, it mainly plays the role of raising the overall mold, so that the mold clamping The height is within the applicable closed height range of the punch press to ensure sufficient space for the clamp.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故采用与本实用新型上述实施例相同或近似的技术特征,均在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the technical scope of the present utility model, so adopting the same or similar technical features as the above-mentioned embodiments of the present utility model is under the protection of the present utility model. within range.
Claims (8)
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| CN201820195776.7U CN208131784U (en) | 2018-02-05 | 2018-02-05 | A new type of in-mold clapping device |
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| CN201820195776.7U CN208131784U (en) | 2018-02-05 | 2018-02-05 | A new type of in-mold clapping device |
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| CN208131784U true CN208131784U (en) | 2018-11-23 |
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