CN208123026U - A kind of energy conservation intelligent vacuum station - Google Patents
A kind of energy conservation intelligent vacuum station Download PDFInfo
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- CN208123026U CN208123026U CN201820308476.5U CN201820308476U CN208123026U CN 208123026 U CN208123026 U CN 208123026U CN 201820308476 U CN201820308476 U CN 201820308476U CN 208123026 U CN208123026 U CN 208123026U
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Abstract
The utility model discloses a kind of energy saving intelligent vacuum station, gas tank, multiple vacuum evacuation devices and electric controller are deposited including base and the vacuum being set on base, the nearly lower end that vacuum deposits gas tank is provided with suction interface, the nearly upper end that vacuum deposits gas tank is connected with gas transmission supervisor, the bottom of gas transmission supervisor is provided with multiple gas transmission branch pipes, gas transmission branch pipe connects vacuum evacuation device by the first connecting pipe, and control valve is arranged between gas transmission branch pipe and the first connecting tube；Vacuum, which is deposited, is arranged vacuum degree monitoring device on gas tank, vacuum degree monitoring device, electrically operated valve and air extractor pass through electric controller, and electric controller can connect the long-range monitoring of realization and control by network with host computer.The utility model concentrates pumping using more vacuum evacuation devices, and raising vacuumizes efficiency；And the vacuum degree in gas tank can be deposited according to the vacuum monitored and adjust the quantity for opening or closing air extractor in real time, greatly save electricity consumption；The utility model may be disposed at outside processing workshop simultaneously, reduce the noise of processing workshop.
Description
Technical field
The utility model belongs to technical field of mechanical processing, is specifically related to a kind of energy saving intelligent vacuum station.
Background technique
In mechanical processing process, machining center is fixed on work often through extraction vacuum plate in process
On platform, plate vacuumizes fairly slow in the case where not cutting through, and in the prior art, machining center matches a vacuum pump,
And vacuum pump is in ultimate vacuum work status when reaching the vacuum degree of needs, power consumption is big, and vacuum pump abrasion is big；Vacuum pump simultaneously
With it is close at a distance from process equipment, noise when vacuum pump operation is very big, causes the noise pollution of processing workshop serious.
Utility model content
The utility model overcomes the shortcomings of the prior art, and provides a kind of energy saving intelligent vacuum station.Network can be passed through
Realize long-range monitoring and control,
Provided technical solution is the utility model to solve above-mentioned technical problem：
A kind of energy conservation intelligent vacuum station, deposits gas tank, multiple vacuum evacuation devices including base and the vacuum being set on base
And electric controller, the vacuum deposit the left end that gas tank is set to base, the nearly lower end that the vacuum deposits gas tank is provided with pumping
Interface, the nearly upper end that the vacuum deposits gas tank are connected with to the right gas transmission supervisor, and the bottom of the gas transmission supervisor is along its length
Be set side by side with multiple gas transmission branch pipes, the gas transmission branch pipe connects one end of the first connecting pipe, first connecting pipe with
Control valve is provided between the gas transmission branch pipe, the other end of first connecting pipe is connected with vacuum evacuation device；It is described
Vacuum deposits and is provided with vacuum degree monitoring device in gas tank, the vacuum degree monitoring device, control valve and air extractor with it is described
Electric controller connection, the electric controller are connect by network with host computer；The electric controller is supervised according to vacuum degree
It surveys device to survey, the unlatching of the vacuum degree control air extractor obtained is closed, and the quantity that selection air extractor is opened.
Further, the air extractor is water-cooled vacuum pump, air-cooled vacuum pump or the cold vacuum pump of oil.
Further, the vacuum is deposited is disposed with the first separate mesh, the second separate mesh and sky from the bottom to top in gas tank
Vacuum is deposited gas tank and is separated to form four areas by filter element, first separate mesh, the second separate mesh and air filtering core, from the bottom to top
It is followed successively by sweeping area, main air filtering area, secondary air filtering area and purification air duct, the purification air duct and institute
State gas transmission supervisor's connection；The suction interface is arranged between the first separate mesh and the second separate mesh.
Further, the air extractor is water-cooled vacuum pump, and the gas transmission supervisor is connected to the left side that vacuum deposits gas tank
The nearly upper end of tank body, the nearly upper end in left side that the vacuum deposits gas tank are additionally provided with water tank, condensation are equipped on the right side of the water tank
Device, the water inlet of the condenser are connect by being equipped with the aqueduct of suction pump with water tank, the water outlet of the condenser
It is connect by aqueduct with water tank；It is provided on front side of the water tank upper along horizontal cross corresponding with the air extractor quantity
Multiple air water air inlets, the air water air inlet connects one end of the second connecting pipe, second connecting pipe it is another
End is connect with the pump water inlet mouth of the air extractor；The water tank lower front side is provided with and the air extractor along horizontal cross
The corresponding multiple outlet passes of quantity, one end of outlet pass connection third connecting pipe, the third connecting pipe it is another
End connects the air extractor；The water tank lower part is additionally provided with the water outlet to discharge water for water tank with moisturizing；In the water tank
Portion is provided with multiple filtration net from the bottom to top；The condenser is connect with the electric controller.
Further, the water tank bottom is provided with drain outlet, and one end of the drain outlet and water tank bottom connect
Logical, the other end is provided with sewage draining exit.
Further, the water tank can be provided with temperature and water level monitoring device, the temperature and water level monitoring device
It is connect with the electric controller.
Further, between the filter screen and the cabinet of the water tank be dismantling connection, every layer of filter screen by with water
The muti-piece filter screen that case is detachably connected is constituted, and the filter screen is detachably connected by bracket and the water tank.
Further, it is cube structure that the vacuum, which deposits gas tank, and the vacuum deposits the left side tank body of gas tank by being arranged above and below
Multiple hermatic doors be tightly connected, the openable vacuum of hermatic door deposits gas tank, is provided with handle on the hermatic door.
Further, the suction interface is set to the vacuum and deposits on the rear side tank body of gas tank, the electrical control
Device is set to the front side that the vacuum deposits gas tank.
The beneficial effects of the utility model：The energy saving intelligent vacuum station of the utility model, using more vacuum evacuation device collection
Middle control pumping, the plate that can correspond to more machining centers simultaneously are vacuumized, and constant vacuum is exported, and raising vacuumizes effect
Rate；And the selection of the vacuum degree in gas tank can be deposited according to the vacuum monitored and adjusts the number for opening or closing air extractor in real time
Amount, greatlys save electricity consumption；Simultaneously vacuum deposit the suction interface on gas tank can by connect supervisor be connected respectively to it is more
Platform machining center, therefore the energy saving intelligent vacuum station of the utility model can be distantly located outside processing workshop, reduces processing
The noise in workshop.
Detailed description of the invention
Fig. 1 is a kind of energy saving intelligent vacuum station involved in the utility model（Water plug is water-cooled vacuum pump）'s
Structural schematic diagram；
Fig. 2 is the structural schematic diagram that vacuum deposits gas tank；
Fig. 3 is the structural schematic diagram of water tank.
It is respectively labeled as in figure：1 base, 2 vacuum deposit gas tank, the first separate mesh of 2-1, the second separate mesh of 2-2,2-3 air filter
Core, 2-a main air filtering area, 2-b secondary air filtering area, 2-c purification air duct, the sweeping area 2-d, 3 air extractors, 4
Electrically operated valve, 5 water tanks, 5-1 filter screen, 5-2 air water air inlet, 5-3 outlet pass, the water outlet that 5-4 is connect with condenser, 5-5
The water inlet connecting with condenser, the drain outlet 5-6,5-7 sewage draining exit, 5-8 water outlet, 6 condensers, 7 electric controllers, 8 take out
Water pump, 9 hermatic doors, 10 handles, 11 gas transmissions supervisor, 12 first connecting pipes, 13 gas transmission branch pipes, 14 suction interfaces.
Specific embodiment
With reference to embodiment and attached drawing, the utility model is furtherd elucidate.In the description of the present invention,
It is to be appreciated that the side of the instructions such as term " on ", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outside"
Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description the utility model and simplification is retouched
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it should not be understood as limiting the present invention.
As shown in Figure 1, a kind of energy conservation intelligent vacuum station, gas tank 2, more is deposited including base 1 and the vacuum being set on base 1
A vacuum evacuation device 3 and electric controller 7, the vacuum deposit the left end that gas tank 2 is set to base 1, and the vacuum deposits gas tank 2
Nearly lower end is provided with suction interface 14, and the nearly upper end that the vacuum deposits gas tank 2 is connected with to the right gas transmission supervisor 11, the gas transmission master
The bottom of pipe 11 is set side by side with multiple gas transmission branch pipes 13 along its length, and the gas transmission branch pipe 13 connects the first connecting pipe
12 one end is provided with electrically operated valve 4, first connecting tube between first connecting pipe 12 and the gas transmission branch pipe 13
The other end in road 12 is connected with vacuum evacuation device 3；The vacuum, which is deposited, to be provided with vacuum degree monitoring device in gas tank 2 and (does not show in figure
Show), electric controller 7 described in the vacuum degree monitoring device, electrically operated valve 4 and the equal communication connection of air extractor 3 is described electrical
7 communication connection host computer of controller（It is not shown in figure）；The vacuum that the electric controller 7 is measured according to vacuum degree monitoring device
The unlatching of degree control air extractor is closed, and the quantity that selection air extractor is opened.Vacuum evacuation device 3 is by the first connection
Pipeline 12, control valve 4 and gas transmission supervisor 11 deposit gas tank 2 with vacuum and are connected, and extract the air formation vacuum that vacuum deposits gas tank 2,
Plate vacuum is extracted with fixed plate on workbench via the gas pipeline of connection plate again.It vacuumizes when work starts and first opens
Vacuum evacuation device 3 is opened, control valve 4 is then turned on, the control valve 4 corresponding after closing of vacuum evacuation device 3, which turns off, to be vacuumized
Device.It is evacuated using more 3 centralized controls of vacuum evacuation device, while the plate of corresponding more machining centers is vacuumized, it is defeated
Constant vacuum out, raising vacuumize efficiency；And the selection of the vacuum degree in gas tank 2 can be deposited according to the vacuum monitored and is adjusted in real time
The quantity for opening air extractor 3, greatlys save electricity consumption；Vacuum is deposited the suction interface 14 on gas tank 2 and can be responsible for by connection simultaneously
It is connected respectively to more machining centers, therefore the energy saving intelligent vacuum station of the utility model can be distantly located in adding
Outside work workshop, the noise of processing workshop is reduced.
Due to containing a large amount of dust particle in the air of extraction, vacuum, which deposits gas tank 2, may be provided with air filtering function.
As shown in Fig. 2, the vacuum is deposited is disposed with the first separate mesh 2-1, the second separate mesh 2-2 and sky from the bottom to top in gas tank 2
Filter element 2-3, vacuum is deposited gas tank 2 and is separated to form four by the first separate mesh 2-1, the second separate mesh 2-2 and air filtering core 2-3
It is logical to be followed successively by sweeping area 2-d, main air filtering area 2-a, secondary air filtering area 2-b and purification air from the bottom to top for a area
Road 2-c, the purification air duct 2-c are connected to gas transmission supervisor 11；The suction interface 14 is arranged in the first separate mesh
Between 2-1 and the second separate mesh 2-2.Air is by the suction interface 14 between the first separate mesh 2-1 and the second separate mesh 2-2
Into main air filtering area 2-a, coarse granule or water in air enter sweeping area 2-d, and fine particle is filtered in secondary air
After area 2-b is filtered by air filtering core 2-3, gas transmission supervisor 11 is entered by purification air duct 2-c and is taken away.The vacuum deposits gas tank
2 may be configured as cube structure, the vacuum deposit the left side tank body of gas tank 2 be tightly connected by the multiple hermatic doors 9 being arranged above and below and
At the openable vacuum of the hermatic door 9 deposits gas tank 2, is provided with handle 10 on the hermatic door 9.Vacuum is deposited on the tank body of gas tank 2
Openable hermatic door 9 is set, is easy to open vacuum and deposits the replacement of gas tank 9 air filtering core 2-3, the first separate mesh 2-1, the second separation
Net 2-2, and cleaning sweeping area 2-d.The suction interface 14 is set to the vacuum and deposits on the rear side tank body of gas tank 2, described
Electric controller 7 is set to the front side that the vacuum deposits gas tank 2.
Water-cooled vacuum pump, air-cooled vacuum pump (can not have to water tank) or the cold vacuum pump of oil can be used in the air extractor 3.
By taking the air extractor 3 is water-cooled vacuum pump as an example, as shown in Figure 1, gas transmission supervisor 11 is connected to vacuum and deposits
The nearly upper end of the left side tank body of gas tank 2, the nearly upper end in left side that the vacuum deposits gas tank 2 are additionally provided with water tank 5, the water tank 5
Right side is equipped with condenser 6, and the water inlet of the condenser 6 is connect by being equipped with the aqueduct of suction pump 8 with water tank 5,
The water outlet of the condenser 6 is connect by aqueduct with water tank 5；5 upper front of water tank is provided with along horizontal cross
Multiple air water air inlet 5-2 corresponding with 3 quantity of air extractor, air water air inlet 5-2 second connecting pipe of connection
One end, the other end of second connecting pipe connect with the pump water inlet mouth of the air extractor 3；Before 5 lower part of water tank
Lateral edge horizontal cross is provided with multiple outlet pass 5-3s corresponding with 3 quantity of air extractor, the outlet pass 5-3 connection
The other end of one end of three connecting pipes, the third connecting pipe connects the air extractor 3；5 lower part of water tank is also set
It is equipped with the water outlet 5-8 to discharge water for water tank 5 with moisturizing；Multiple filtration net 5-1 is provided with inside the water tank 5 from the bottom to top；
Electric controller 7 described in 6 communication connection of condenser.The air extracted in gas tank 2, which is deposited, from vacuum contains a large amount of dust particle,
After depositing gas tank 2 to air filtration even across vacuum, it is also possible to still have impurity, therefore the air extracted can be by pumping dress
3 are set, is entered in water tank 5 via the second connecting pipe, dust particles can be sink in water tank 5；Made in water tank 5 by third connecting tube
Water enter in vacuum pump, sealing function can be played, while can cool down to vacuum pump.The water inlet of condenser 6 passes through suction pump 8
It is connect with water tank 5, the water that suction pump 8 extracts water tank 5 enters condenser 6, by returning to water tank 5, such water after the cooling of condenser 6
Circulating condensing, which is realized, reduces water temperature in water tank.
As shown in figure 3, setting haves three layers filter screen 5-1 from the bottom to top inside the water tank 5, every layer of filter screen 5-1 by with water
2 pieces of filter screens that case 5 is detachably connected are constituted, and the filter screen 5-1 is detachably connected by bracket with the water tank 5；It is described
5 bottom of water tank is provided with drain outlet 5-6, and one end of the drain outlet 5-6 is connected to 5 bottom of water tank, and the other end is provided with
Sewage draining exit 5-7, the sewage draining exit 5-7 are connected with valve.When vacuum station is shut down, the impurity in water can be deposited to the bottom of water tank 5,
When vacuum station is again started up due to the filter screen 5-1 in water tank 5, the impurity of 5 bottom of water tank will not be made to be taken up into vacuum
Pump.
It may be provided with temperature and water level monitoring device (not shown), the temperature and water level monitoring in the water tank 5
Device is connect with the electric controller 7.Appliance controller 7 can automatically control condenser 6 according to coolant-temperature gage in water tank 5 and work,
By the water level signal monitored, automatically controls water tank 5 plus water or discharge water.7 communication connection host computer of appliance controller, can lead to
Cross vacuum degree, 3 operating status of water temperature, water level conditions and vacuum evacuation device, input power shape of the long-range purpose monitoring of host computer
State, remote control signal are completed to coordinate the operation of vacuum evacuation device 3 and suction pump 8, the work of condenser 6 and shutdown etc..
In short, the energy saving intelligent vacuum station of the utility model, is evacuated using more vacuum evacuation device centralized controls, output is true
Empty constant, raising vacuumizes efficiency；And the selection of the vacuum degree in gas tank can be deposited according to the vacuum monitored and is adjusted in real time and is opened
Or the quantity of air extractor is closed, greatly save electricity consumption；The energy saving intelligent vacuum station of the utility model can be distantly located simultaneously
Outside processing workshop, the noise of processing workshop is reduced.
The above is only the preferred embodiment of the utility model, it should be pointed out that：For the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (9)
1. a kind of energy conservation intelligent vacuum station, which is characterized in that deposit gas tank, multiple pumpings including base and the vacuum being set on base
Vacuum plant and electric controller, the vacuum deposit the left end that gas tank is set to base, and the nearly lower end that the vacuum deposits gas tank is set
It is equipped with suction interface, the nearly upper end that the vacuum deposits gas tank is connected with to the right gas transmission supervisor, and the bottom of the gas transmission supervisor is along it
Length direction is set side by side with multiple gas transmission branch pipes, and the gas transmission branch pipe connects one end of the first connecting pipe, and described first connects
Control valve is provided between adapter tube road and the gas transmission branch pipe, the other end of first connecting pipe is connected with vacuum means
It sets；The vacuum deposits and is provided with vacuum degree monitoring device on gas tank, the vacuum degree monitoring device, control valve and air extractor
Connect the electric controller, the electric controller communication connection host computer；The electric controller is according to vacuum-degree monitoring
The vacuum degree control air extractor that device measures is opened with the runin of the side of circulation, is closed, and the quantity that selection air extractor is opened.
2. energy conservation intelligent vacuum station as described in claim 1, which is characterized in that the air extractor is water-cooled vacuum pump, wind
Cold vacuum pump or the cold vacuum pump of oil.
3. energy conservation intelligent vacuum station as claimed in claim 2, which is characterized in that the vacuum is deposited in gas tank from the bottom to top successively
It is provided with the first separate mesh, the second separate mesh and air filtering core, first separate mesh, the second separate mesh and air filtering core will be true
Sky deposits gas tank and is separated to form four areas, is followed successively by sweeping area, main air filtering area, secondary air filtering area and net from the bottom to top
Change air duct, the purification air duct is connected to gas transmission supervisor；Suction interface setting in the first separate mesh and
Between second separate mesh.
4. energy conservation intelligent vacuum station as claimed in claim 2, which is characterized in that the air extractor is water-cooled vacuum pump, institute
It states gas transmission supervisor and is connected to the nearly upper end that vacuum deposits the left side tank body of gas tank, the nearly upper end in left side that the vacuum deposits gas tank is also set up
There is water tank, condenser is installed on the right side of the water tank, the water inlet of the condenser is by being equipped with the water-supply-pipe of suction pump
Road is connect with water tank, and the water outlet of the condenser is connect by aqueduct with water tank；Along level on front side of the water tank upper
Multiple air water air inlets corresponding with the air extractor quantity are horizontally arranged with, the air water air inlet connects the second connecting tube
The one end in road, the other end of second connecting pipe are connect with the pump water inlet mouth of the air extractor；Before the water tank lower part
Lateral edge horizontal cross is provided with multiple outlet passes corresponding with the air extractor quantity, and the outlet pass connects third connecting tube
The other end of the one end in road, the third connecting pipe connects the air extractor；The water tank lower part is additionally provided with for water
The water outlet that case discharges water with moisturizing；Multiple filtration net is provided with inside the water tank from the bottom to top；The condenser and the electricity
Airgun controller connection.
5. energy conservation intelligent vacuum station as claimed in claim 4, which is characterized in that the water tank bottom is provided with drain outlet,
One end of the drain outlet is connected to water tank bottom, and the other end is provided with sewage draining exit.
6. energy conservation intelligent vacuum station as claimed in claim 4, which is characterized in that the water tank can be provided with temperature and water level prison
Device is surveyed, the temperature and water level monitoring device are connect with the electric controller.
7. energy conservation intelligent vacuum station as claimed in claim 4, which is characterized in that the cabinet of the filter screen and the water tank it
Between be dismantling connection, every layer of filter screen be made of the muti-piece filter screen being detachably connected with water tank, and the filter screen passes through bracket
It is detachably connected with the water tank.
8. energy conservation intelligent vacuum station as described in claim 1, which is characterized in that it is cube structure, institute that the vacuum, which deposits gas tank,
It states vacuum and deposits the left side tank body of gas tank and be tightly connected by the multiple hermatic doors being arranged above and below, the openable vacuum of hermatic door
Gas tank is deposited, is provided with handle on the hermatic door.
9. energy conservation intelligent vacuum station as claimed in claim 8, which is characterized in that the suction interface is set to the vacuum and deposits
On the rear side tank body of gas tank, the electric controller is set to the front side that the vacuum deposits gas tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820308476.5U CN208123026U (en) | 2018-03-06 | 2018-03-06 | A kind of energy conservation intelligent vacuum station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820308476.5U CN208123026U (en) | 2018-03-06 | 2018-03-06 | A kind of energy conservation intelligent vacuum station |
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| Publication Number | Publication Date |
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| CN208123026U true CN208123026U (en) | 2018-11-20 |
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ID=64205448
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820308476.5U Active CN208123026U (en) | 2018-03-06 | 2018-03-06 | A kind of energy conservation intelligent vacuum station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108331735A (en) * | 2018-03-06 | 2018-07-27 | 南京帝鼎数控科技有限公司 | A kind of energy saving intelligent vacuum station |
-
2018
- 2018-03-06 CN CN201820308476.5U patent/CN208123026U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108331735A (en) * | 2018-03-06 | 2018-07-27 | 南京帝鼎数控科技有限公司 | A kind of energy saving intelligent vacuum station |
| CN108331735B (en) * | 2018-03-06 | 2024-02-09 | 南京帝鼎数控科技有限公司 | Energy-saving intelligent vacuum station |
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