CN208121173U - The integrated treatment of the continuous drying automatic fishing ash of fusing recycles scrap lead aperture plate device - Google Patents

The integrated treatment of the continuous drying automatic fishing ash of fusing recycles scrap lead aperture plate device Download PDF

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Publication number
CN208121173U
CN208121173U CN201820622594.3U CN201820622594U CN208121173U CN 208121173 U CN208121173 U CN 208121173U CN 201820622594 U CN201820622594 U CN 201820622594U CN 208121173 U CN208121173 U CN 208121173U
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lead
ash
pot
drying cylinder
cylinder
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杨春明
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Jiangsu New Chunxing Resource Recycling Co Ltd
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Jiangsu New Chunxing Resource Recycling Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

A kind of integrated treatment recycling scrap lead aperture plate device of the automatic fishing ash of continuous drying fusing, belongs to lead-acid accumulator synthetical recovery field.There is siphon to put lead pipe in the bottom of melting pot and put lead valve;It is connected with pot cover in the upper end of melting pot, drying cylinder is installed on pot cover, is connect by smoke tube with deduster in the upper end of drying cylinder, is also connected with lead grid net week turnning box in the upper end of drying cylinder, have blender to cover across drying cylinder and pot to melting pot;Screw feeder is installed on pot cover in drying cylinder, has lead grid net baffles one end to ride on screw feeder, the other end rides on the inner wall of drying cylinder, and the feed opening of screw feeder passes through the top that pot cover is located at melting pot;One end of automatic dragging ash machine passes through pot cover and is located in melting pot, and the discharge port of automatic dragging ash machine is connect by cement output tank with the feeding inlet of lead ash conveyer.Advantage:The apparatus structure is simple, and stable production process is continuous, high degree of automation, and heat utilization efficiency is high, energy conservation.

Description

The integrated treatment of the continuous drying automatic fishing ash of fusing recycles scrap lead aperture plate device
Technical field
The utility model relates to lead-acid accumulator synthetical recovery fields, and in particular to a kind of continuous drying automatic fishing of fusing The integrated treatment of ash recycles scrap lead aperture plate device.
Background technique
Lead-acid accumulator is a kind of battery that yield is maximum in all kinds of batteries in the world, purposes is most wide, lead consumed by it Account for 85% or more of global total consumption lead amount.China's lead-acid accumulator enters period of flourishing industrial the 1990s, with The development of national economy, market will constantly expand, using automobile, motorcycle, electric vehicle, electric power, communication as main object.In recent years Come, the exploitation of the smokeless vehicles such as electric car, lead storage battery industry is made to have a bigger development, and lead-acid accumulator yield Bigger, the lead-acid accumulator for needing to scrap update will be more.From the point of view of angle, lead-acid accumulator is also strong to environment and human body Health endangers a kind of maximum battery.In terms of Production of Secondary Lead and recycling, raw material sources are more, and 90% or more comes from scrap lead Acid accumulator.According to statistics, the lead-acid accumulator quantity generated in 2017 is up to 4,000,000 tons.
Lead-acid accumulator consists of the following components:1, waste electrolyte;2, pole plate (positive plate, negative plate), in battery Positive and negative polarities grid is made by metal, positive plate surface is coated with metal lead powder, and cathode plate surface is coated with lead oxide powder;3, Mainly groove body is made by plastics such as PP, ABS in battery cell case;4, partition, usually with microcellular rubber, PVC plastic septum, paper Based on piece.
In terms of handling lead-acid accumulator, country is promulgated《Lead zinc industry access condition》,《Clean production standard scrap lead Acid accumulator lead recycles industry》,《Lead-acid accumulator handles pollution control technology specification》Etc. regulations, be strict with enterprise must be right Lead-acid accumulator carries out cracking and sorting pretreatment.Lead-acid accumulator generates following four after automatic pulverizing separation system is broken Kind component, scrap lead aperture plate, lead mud, waste plastics and separator paper, wherein scrap lead aperture plate accounts for 25% or so.This lead grid net is mostly lead base Alloy, containing valuable elements such as antimony, tin, can cold melt directly produce lead-containing alloy.Because scrap lead aperture plate surface is often adhered on a small quantity Impurity, the water content such as lead oxides be up to 10% or more.It cannot directly enter the fusing of melting pot otherwise to easily lead to and feeding It explodes in journey, influences to keep the safety in production, in addition, remaining excessive moisture in melting, vaporizing moisture therein will also be taken away Big calorimetric, to also increase smelting cost.
Because the impurity such as a small amount of lead oxides are often adhered on scrap lead aperture plate surface, the lead liquid surface meeting that melts in process of production Generate the dross ash of oxidation lead skim ash, it is therefore desirable to by manually to pull the oxidation lead skim ash for floating on lead liquid surface out, at present It is that worker is pulled dross ash out using the spade with leak hole from melting pot, the oxidation lead skim ash pulled out is put into ash bucket.Using Manual type operation, worker must operation under high temperature environment, fishing oxidation lead skim ash when large labor intensity, working efficiency is low, peace Full property is low, and fishing is also easy to produce fugitive dust when aoxidizing lead skim ash, and fishing oxidation lead skim ash is not clean thoroughly, simultaneously because lead liquid is also easy to produce lead Steam, the worker of fishing oxidation lead skim ash by this toxic gas inspiration body, be good for by easy lead poisoning, the serious body for damaging worker Health.
Utility model content
The purpose of this utility model is to provide for a kind of high degree of automation, and the high continuous drying fusing of heat utilization efficiency is automatic The integrated treatment of fishing ash recycles scrap lead aperture plate device.
What the technical solution of the utility model was realized in:Scrap lead aperture plate device is recycled in the utility model melting: Melting pot, pot cover, blender, automatic dragging ash machine, lead grid net week turnning box, drying cylinder, screw feeder, feed opening, lead grid net every Baffle, smoke tube, deduster, siphon put lead pipe, put lead valve, lead ash conveyer and cement output tank;There is rainbow in the bottom of melting pot Suction puts lead pipe and puts lead valve;It is connected with pot cover in the upper end of melting pot, drying cylinder is installed on pot cover, in the upper end of drying cylinder It is connect by smoke tube with deduster, is also connected with lead grid net week turnning box in the upper end of drying cylinder, there is blender to pass through drying Cylinder and pot are covered to melting pot;Screw feeder is installed on pot cover in drying cylinder, has lead grid net baffles one end to ride over On screw feeder, the other end is ridden on the inner wall of drying cylinder, and the feed opening of screw feeder passes through pot cover and is located at melting pot Top;One end of automatic dragging ash machine passes through pot cover and is located in melting pot, and the discharge port of automatic dragging ash machine passes through cement output tank and lead ash The feeding inlet of conveyer connects.
The automatic dragging ash machine includes motor, gear reducer, shaft coupling, cylinder, main shaft, helical blade, ash inlet, ash discharge Mouth, collection hawk, liquid-leaking nozzle, bottom bearings and bracket walk wheel;The barrel front end is provided with ash hole, rear end is provided with into ash Mouthful, main shaft is installed in cylinder, helical blade is installed on main shaft, main shaft runs through cylinder, and the rear end of main shaft connects bottom bearing Seat, front-end of spindle connect shaft coupling, and shaft coupling is connected to motor by speed reducer;Collection is connected in the cylinder of ash inlet position Hawk;
Even on the collection hawk to be furnished with liquid-leaking nozzle, pore size is ф 3-6mm;It is refined in lead pan convenient for lead liquid stream melt back, To which lead liquid separates completely with lead ash;
It is connected with bracket on the bottom surface of cylinder and walks wheel, bracket walks barrel wall of the wheel between ash hole and ash inlet On, bracket, which is walked, wheel on the stent foot of wheel, to facilitate entire dragging ash machine to move on the ground.
The screw feeder is located at lead grid net baffles lower end, and both ends are placed in outside drying cylinder, spiral cylinder top Drive material mouth into, feed opening is opened in lower part.
The lead grid net baffles are ellipticity thickness 10-20MM high temperature resistant steel plate, and surrounding is connected on drying cylinder inner wall, Lower end is connected with screw feeder, and with melting pot face at 30-60 ° of angle, uniformly distributed pore size is the ventilative of ф 2-6mm above Hole preheats scrap lead aperture plate convenient for the transmitting of fume afterheat.
Beneficial effect, as the above scheme is adopted, the scrap lead aperture plate that lead-acid accumulator cracking and sorting goes out are packed into turnover Case, lead grid net moisture content are generally higher than 10%, should not be directly entered melting pot.The movable floor of turnover box bottom is opened, it is moist It is fallen under scrap lead aperture plate on lead grid net baffles, the high-temperature flue gas from market pot carries out preheating and drying to lead grid net, after dry Lead grid net the screw feeder feed inlet of baffles bottom is slipped down to along slope under the effect of gravity, start under spiral Lead grid net is transported in market pot by glassware, can be controlled charging rate according to the case where charging, be guaranteed that the uniformity of blanking is unlikely In blocking.Scrap lead aperture plate enters melting pot cold melt after waste heat is dry, and temperature is controlled at 350-450 DEG C, is attached to lead grid The impurity such as the lead oxide in online face after lead liquid level reaches certain height, open melting because light specific gravity swims in lead liquid surface The blender of pot, suitable deslagging agent, which is added, separates lead in slag further with slag.When the oxidation lead skim in market pot needs to fish out When taking, automatic 4 ash inlet of dragging ash machine is put into pot at stirring shaft of stirring machine, dragging ash machine is generally less than with the grey plane in pot 45 °, fishing apparatus for ash and blender are opened, lime-ash enters fishing ash dress by ash inlet through collection hawk under the action of agitating shaft rotates It sets, helical blade, which slowly conveys lime-ash along cylinder, enters next section for the treatment of process through cement output tank to lead ash conveyer.Lead liquid by The siphon of market pot put lead pipe, put lead valve flow to it is spare in sheath.Flue gas in production process imports dedusting by smoke tube Device is dusted purified treatment, and tail gas up to standard is led to smoke stack emission by blower.
1, fusion temperature is low, effectively remains the valuable metals such as antimony, the tin in lead grid net, reduces the life of alloyage Cost is produced, is economized on resources;
2, continuous feed can be achieved, automatic fishing ash continuously puts lead, high degree of automation;
3, lead grid net is dried in the high-temperature flue gas for making full use of market pot to distribute, and guarantees that the moisture into pot material is lower than 3%, effective solution lead grid net moisture leads to greatly the problem of exploding when charging, ensure that safety in production, raising operational safety Can, the comprehensive utilization of waste heat is realized, energy-saving effect is fabulous;
It is operated under whole device negative pressure state, flue gas is pumped into deduster purified treatment qualified discharge, protection by air-introduced machine Environment.
Advantage:The apparatus structure is simple, and stable production process is continuous, high degree of automation, and heat utilization efficiency is high, energy conservation.
Detailed description of the invention
Fig. 1 is the structure chart of the utility model.
Fig. 2 is the automatic dragging ash machine structure chart of the utility model.
Fig. 3 is screw feeder structure chart of the invention.
Fig. 4 is lead grid net baffles structure chart of the invention.
In figure, 1, melting pot;2, pot cover;3, blender;4, automatic dragging ash machine;5, lead grid net week turnning box;6, drying cylinder;7, Screw feeder;8, feed opening;9, lead grid net baffles;10, smoke tube;11, deduster;12, lead pipe is put in siphon;13, it puts Lead valve;14, lead ash conveyer;15, cement output tank;4-1, motor;4-2, speed reducer;4-3, shaft coupling;4-4, cylinder;4-5, master Axis;4-6, helical blade;4-7, ash inlet;4-8, ash hole;4-9, collection hawk;4-10, liquid-leaking nozzle;4-11, bottom bearings; 4-12, bracket walk wheel.
Specific embodiment
The technical solution of the utility model is further illustrated with reference to the accompanying drawing:
Embodiment 1:Scrap lead aperture plate device is recycled in the utility model melting:It is melting pot 1, pot cover 2, blender 3, automatic Dragging ash machine 4, drying cylinder 6, screw feeder 7, feed opening 8, lead grid net baffles 9, smoke tube 10, removes lead grid net week turnning box 5 Dirt device 11, siphon put lead pipe 12, put lead valve 13, lead ash conveyer 14 and cement output tank 15;There is siphon to put lead in the bottom of melting pot 1 Pipe 12 and put lead valve 13;It is connected with pot cover 2 in the upper end of melting pot 1, drying cylinder 6 is installed on pot cover 2, in drying cylinder 6 Upper end is connect by smoke tube 10 with deduster 11, is also connected with lead grid net week turnning box 5 in the upper end of drying cylinder 6, there is stirring Machine 3 passes through in drying cylinder 6 and pot cover 2 to melting pot 1;Screw feeder 7 is installed on the pot cover 2 in drying cylinder 6, there is lead grid 9 one end of net baffles rides on screw feeder 7, and the other end rides on the inner wall of drying cylinder 6, the feed opening 8 of screw feeder 7 It is located at the top of melting pot 1 across pot cover 2;One end of automatic dragging ash machine 4 passes through pot cover 2 and is located in melting pot 1, automatic dragging ash machine 4 discharge port is connect by cement output tank 15 with the feeding inlet of lead ash conveyer 14.
The automatic dragging ash machine 4 includes motor 4-1, speed reducer 4-2, shaft coupling 4-3, cylinder 4-4, main shaft 4-5, spiral Blade 4-6, ash inlet 4-7, ash hole 4-8, collection hawk 4-9, liquid-leaking nozzle 4-10, bottom bearings 4-11 and bracket are walked to take turns 4- 12;The front end cylinder 4-4 is provided with ash hole 4-8, rear end is provided with ash inlet 4-7, and main shaft 4-5 is equipped in cylinder 4-4, main Helical blade 4-6 is installed, main shaft 4-5 runs through cylinder 4-4, and the rear end of main shaft connects bottom bearings 4-11, main shaft on axis 4-5 The front end 4-5 connects shaft coupling 4-3, and shaft coupling 4-3 is connect by speed reducer 4-2 with motor 4-1;Cylinder in the position ash inlet 4-7 Collection hawk 4-9 is connected in body 4;
Even on the collection hawk 4-9 to be furnished with liquid-leaking nozzle 4-10, pore size is ф 3-6mm;Convenient for the refining of lead liquid stream melt back In lead pan, so that lead liquid separates completely with lead ash;
It is connected with bracket on the bottom surface of cylinder 4-4 and walks to take turns 4-12, bracket walks to take turns 4-12 and is located at ash hole 4-8 and ash inlet On cylinder 4-4 wall between 4-7, bracket, which is walked on the stent foot for take turns 12, wheel, to facilitate entire dragging ash machine to move on the ground.
The screw feeder 7 is located at 9 lower end of lead grid net baffles, and both ends are placed in outside drying cylinder 6, on spiral cylinder Portion drives material mouth into, and feed opening is opened in lower part.
The lead grid net baffles 9 are ellipticity thickness 10-20MM high temperature resistant steel plate, and surrounding is connected to 6 inner wall of drying cylinder On, lower end is connected with screw feeder 7, and with melting pot face at 30-60 ° of angle, uniformly distributed pore size is ф 2-6mm's above Air hole preheats scrap lead aperture plate convenient for the transmitting of fume afterheat.

Claims (4)

1. a kind of integrated treatment of the automatic fishing ash of continuous drying fusing recycles scrap lead aperture plate device, it is characterized in that:This is practical new Scrap lead aperture plate device is recycled in type melting:Melting pot, pot cover, blender, automatic dragging ash machine, lead grid net week turnning box, drying cylinder, Screw feeder, feed opening, lead grid net baffles, smoke tube, deduster, siphon put lead pipe, put lead valve, lead ash conveyer and Cement output tank;There is siphon to put lead pipe in the bottom of melting pot and put lead valve;It is connected with pot cover in the upper end of melting pot, is pacified on pot cover Equipped with drying cylinder, it is connect by smoke tube with deduster in the upper end of drying cylinder, is also connected with lead grid in the upper end of drying cylinder Net week turnning box has blender to cover across drying cylinder and pot to melting pot;Spiral blanking is installed on pot cover in drying cylinder Device has lead grid net baffles one end to ride on screw feeder, and the other end rides on the inner wall of drying cylinder, under screw feeder Material mouth passes through the top that pot cover is located at melting pot;One end of automatic dragging ash machine passes through pot cover and is located in melting pot, automatic dragging ash machine Discharge port connect with the feeding inlet of lead ash conveyer by cement output tank.
2. the integrated treatment recycling scrap lead aperture plate dress of the automatic fishing ash of the continuous drying fusing of one kind according to claim 1 It sets, it is characterized in that:The automatic dragging ash machine include motor, gear reducer, shaft coupling, cylinder, main shaft, helical blade, ash inlet, Ash hole, collection hawk, liquid-leaking nozzle, bottom bearings and bracket walk wheel;The barrel front end is provided with ash hole, rear end be provided with into Grey mouth is equipped with main shaft in cylinder, and helical blade is equipped on main shaft, and main shaft runs through cylinder, and the rear end of main shaft connects bottom axis Seat is held, front-end of spindle connects shaft coupling, and shaft coupling is connected to motor by speed reducer;It is connected in the cylinder of ash inlet position Collect hawk;
Even on the collection hawk to be furnished with liquid-leaking nozzle, pore size is ф 3-6mm;It is refined in lead pan convenient for lead liquid stream melt back, thus Lead liquid separates completely with lead ash;
It is connected with bracket on the bottom surface of cylinder and walks wheel, bracket walks wheel on the barrel wall between ash hole and ash inlet, branch Frame, which is walked, wheel on the stent foot of wheel, to facilitate entire dragging ash machine to move on the ground.
3. the integrated treatment recycling scrap lead aperture plate dress of the automatic fishing ash of the continuous drying fusing of one kind according to claim 1 It sets, it is characterized in that:The screw feeder is located at lead grid net baffles lower end, and both ends are placed in outside drying cylinder, spiral cylinder Material mouth is driven on top into, and feed opening is opened in lower part.
4. the integrated treatment recycling scrap lead aperture plate dress of the automatic fishing ash of the continuous drying fusing of one kind according to claim 1 It sets, it is characterized in that:The lead grid net baffles are ellipticity thickness 10-20MM high temperature resistant steel plate, and surrounding is connected in drying cylinder On wall, lower end is connected with screw feeder, and with melting pot face at 30-60 ° of angle, uniformly distributed pore size is ф 2-6mm above Air hole, convenient for fume afterheat transmitting preheat scrap lead aperture plate.
CN201820622594.3U 2018-04-28 2018-04-28 The integrated treatment of the continuous drying automatic fishing ash of fusing recycles scrap lead aperture plate device Active CN208121173U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108330292A (en) * 2018-04-28 2018-07-27 江苏新春兴再生资源有限责任公司 The integrated treatment scrap lead aperture plate device and method of the continuous drying automatic fishing ash of fusing
WO2019205941A1 (en) * 2018-04-28 2019-10-31 江苏新春兴再生资源有限责任公司 Separating and melting system and method for waste lead grid in waste lead acid storage battery recycling

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108330292A (en) * 2018-04-28 2018-07-27 江苏新春兴再生资源有限责任公司 The integrated treatment scrap lead aperture plate device and method of the continuous drying automatic fishing ash of fusing
WO2019205941A1 (en) * 2018-04-28 2019-10-31 江苏新春兴再生资源有限责任公司 Separating and melting system and method for waste lead grid in waste lead acid storage battery recycling
US11339456B2 (en) 2018-04-28 2022-05-24 Jiangsu New Chunxing Resource Recycling Co. Ltd Separating and melting system and method for waste lead grid in waste lead acid storage battery recycling

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