CN208119493U - A kind of blood processor packaging facilities - Google Patents

A kind of blood processor packaging facilities Download PDF

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Publication number
CN208119493U
CN208119493U CN201820553922.9U CN201820553922U CN208119493U CN 208119493 U CN208119493 U CN 208119493U CN 201820553922 U CN201820553922 U CN 201820553922U CN 208119493 U CN208119493 U CN 208119493U
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China
Prior art keywords
gas
vacuum
blood processor
vacuum shield
sealing station
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CN201820553922.9U
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Chinese (zh)
Inventor
牟倡骏
徐天成
李海波
于亚楠
刘伟涛
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Shandong Weigao Blood Purification Products Co Ltd
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Weihai Weigao Blood Purified Product Co Ltd
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Abstract

A kind of blood processor packaging facilities, it is related to haemodialysis field, is equipped with mounting rack, mounting rack is equipped with conveyer belt, conveyer belt is equipped with gas-flow closure seat and gas-charging connection seat, gas-flow closure seat includes strip sealing station, is equipped with air inflation nozzle on front side of sealing station, air inflation nozzle is connected with gas-charging connection seat, mounting rack is equipped with liftable vacuum shield, vacuum shield inside is equipped with inflation nipple, and vacuum shield is equipped with inflation coupling, and vacuum shield is equipped with fire-bar on inside;Vacuum shield is equipped with vacuumizing joint.The utility model can keep for a long time the stability of blood processor, and avoid introducing other substances into blood processor, highly-safe, and packaging efficiency is high, at low cost.

Description

A kind of blood processor packaging facilities
Technical field
The utility modelIt is related to haemodialysis field, in particular to a kind of blood for promoting blood processor stability Processor packaging facilities.
Background technique
It is known that haemodialysis is one of acute or chronic renal failure kidneys of patients Replacement Therapy.It pass through by For internal blood drainage to dialyzer that is external, being made of by one a large amount of hollow fibre, blood is similar with body concentration Electrolyte solution(Dialyzate)Inside and outside hollow fibre one by one, mass exchange is carried out by disperse/convection current, removes intracorporal generation It thanks to waste, maintain electrolyte and acid-base balance;Moisture excessive in vivo is removed simultaneously.
Chinese hemodialysis apparatus consumptive material scale nearly 20,000,000,000 in 2015, but still less than the 10% of world scale, China only has The advanced stage Renal Failure Patients of 15%-20% receive dialysis treatment, differ greatly with World Developed Countries dialysance 95%, and whole market is latent Power is very big, while bringing huge commercial opportunities and unprecedented pressure to dialysis manufacturer of the country.
Existing blood processor include haemodialyser, transfusion filters, plasma separator, cascadeflow, Hemoconcentrator, endotoxin filter etc..Its structure often by outer housing and with polyurethane be fixed on shell it is intracorporal it is several in Empty fiber membrane composition can obtain the blood of above-mentioned different purposes by changing hollow-fibre membrane outer dimension and side wall pore structure Liquid processor.Therefore, the structural stability of hollow-fibre membrane directly affects the performance of blood processor.The hollow fibre Dimension membrane material often uses cellulose acetate class(Cellulose diacetate, Triafol T etc.), polysulfones(Polysulfones, polyether sulfone, Polyether sulphone etc.)It is main material of preparing etc. natural or synthetic macromolecule, with polyvinylpyrrolidone(PVP), polyethylene glycol etc. It is auxiliary material of preparing for water wetted material.
In above-mentioned material of preparing combination, PVP is increasingly becoming mainstream auxiliary material of preparing.However, studies have shown that containing PVP Blood processor, within 2 ~ 3 years validity periods, there are the factors such as high temperature, radiation, chemical oxidation to cause PVP material molecule knot Structure changes(Deterioration)Caused by film properties decline and leachable substance enter the risk of patient's body.
In order to slow down membrane material deterioration, scientific worker takes many effective methods in industry.Such as:By blood Saline injection in liquid processor, to exclude material degradation caused by the factors such as oxygen and oxygen radical;This export-oriented blood The method of preset deoxidier can play similar effect in processor packaging bag.However, the blood processor face containing physiological saline Face weight to be significantly increased, caused by transportation cost rise and low temperature environment under physiological saline freeze destroy membrane structure risk, because This this method is difficult to promote on a large scale.Into blood processor packaging bag, the method for preset deoxidier can be removed both in packaging bag Oxygen keeps the dry state of film, the method that using effect is better than physiological saline filling again.But deoxidier is many kinds of, complicated component, Its issuable risk during production, encapsulation, sterilizing etc. is not yet effectively assessed.
Summary of the invention
ThisUtility modelPurpose be to solve above-mentioned the deficiencies in the prior art, blood processor can be kept for a long time by providing one kind Stability, and avoid introducing other substances into blood processor, highly-safe blood processor packing method and Packaging facilities.
The utility model solves technical solution used by above-mentioned the deficiencies in the prior art:
A kind of blood processor packing method, it is characterised in that include the following steps:
Step 1:Blood processor is packed into packaging bag;
Step 2:Vacuum pumping is carried out to packaging bag;
Step 3:Inert gas is filled into packaging bag, makes oxygen concentration 0.5 ± 0.3% in packaging bag;
Step 4:By the sack heat seal of packaging bag, packaging is completed.
Inert gas used in the utility model is one of nitrogen, argon gas, helium, neon or a variety of.
A kind of blood processor packaging facilities is equipped with mounting rack, it is characterised in that mounting rack is equipped with conveyor-belt apparatus, passes The conveyer belt of Work-feeding means is equipped with gas-flow closure seat and gas-charging connection seat, and gas-flow closure seat includes strip sealing station, sealing Air inflation nozzle is equipped on front side of platform, air inflation nozzle is connected through inflating catheter with gas-charging connection seat, the mounting rack at left and right sides of gas-flow closure seat It is equipped with liftable vacuum shield, is equipped with the inflation nipple being cooperatively connected with gas-charging connection seat on the inside of vacuum shield, very Empty shield be equipped with the inflation coupling that be connected to of inflation nipple, be equipped on vacuum shield inside and to be matched with sealing station Fire-bar;Vacuum shield is equipped with vacuumizing joint.Mounting rack is equipped with controller.
It is being parallel to each other there are two being set on the inside of vacuum shield described in the utility model and parallel with gas-flow closure seat Strip limit plate, the fire-bar mounting plate that can slide up and down is equipped between two limit plates, fire-bar is fixedly mounted on heating On mounting plate;It is equipped with elastic packing air bag between on the inside of fire-bar mounting plate and vacuum shield, fire-bar mounting plate and elasticity are close Envelope air bag is fixedly connected;The air inlet being connected to elastic packing air bag is equipped on the outside of vacuum shield.
Vacuum shield described in the utility model is equipped with pressure vacuum ga(u)ge.It can vacuum in real-time monitoring vacuum shield Degree.
Lifting cylinder, vacuum shield are respectively equipped on mounting rack at left and right sides of gas-flow closure seat described in the utility model Cover is mounted on mounting rack through lifting cylinder.
Conveyor-belt apparatus described in the utility model is:It is triangular in shape to be provided with three live-rollers being parallel to each other, three It is equipped with end to end Rubber Conveyor Belt Scrap on the outside of root live-roller, the two sides of conveyer belt are fixed with driving chain respectively, and every The both ends of live-roller are respectively equipped with the transmission gear engaged with driving chain;A piece live-roller one end is connected with driving motor.
Conveyer belt lateral surface described in the utility model is laid at least three groups on its direction of transfer and is parallel to each other Gas-flow closure seat and gas-charging connection seat.
Conveyer belt on front side of strip sealing station described in the utility model is equipped with parallel with strip sealing station Inflating catheter, gas-charging connection seat are located on the conveyer belt at inflating catheter both ends and coupled, are equipped on the upside of gas-charging connection seat The air inlet being connected to inflating catheter;Inflating catheter is equipped at least two air inflation nozzles opposite with sealing station upper side.It can be with It is inflated simultaneously for multiple packaging bags.
Sealing station described in the utility model is equipped with packaging bag press strip in parallel, and packaging bag press strip both ends are equipped with Perpendicular L shape linking arm, the other end of L shape linking arm are equipped with the rotation connection head parallel with packaging bag press strip, sealing Platform left and right ends are equipped with rotation jack, and rotation connection is free to rotate to be plugged in rotation jack.Packaging is lifted upwards When bag press strip, packaging bag press strip is lifted up in sealing station around rotation connector rotation, when decontroling packaging bag press strip, packaging Bag press strip is rotated around rotation connector under the effect of gravity, is fallen on the upside of sealing station.
Both ends and the fixed company of conveyer belt are equipped at left and right sides of conveyer belt on rear side of sealing station described in the utility model The flexible guiding band connect, flexible guiding band, which is equipped with, to be equipped with it along the adjusting set that it slides back and forth, adjusting set in flexibility The fixed tight locking button of guidance tape, the both ends for the postive stop baffle that two adjusting sets are parallel to sealing station with one are connected.Described is soft Property guidance tape be flexible rubber band, the tight locking button is that clamping screw is equipped in adjusting set on the inside of flexible guiding band, lock Tight bolt is equipped with wing nut.Wing nut is tightened, adjustable cover locking is fixed on flexible guiding band, unscrews butterfly spiral shell Mother, adjusting set can slide back and forth on flexible guiding band, adjustable range, and the blood processor of different size is wrapped in adaptation Dress.
Fire-bar described in the utility model is equipped with water cooling tube, and vacuum shield is imported and exported equipped with water cooling tube, water cooling The both ends of pipe are connected with water cooling tube inlet and outlet.For cooling to fire-bar.
When the utility model is used, inflation coupling is connect through switch valve with inert gas bottle, vacuumizing joint with very Sky pump is connected.Packaging bag equipped with blood processor, to be sealed is placed on the conveyer belt on rear side of sealing station, by packaging bag Open side be placed in sealing station, air inflation nozzle insertion packaging bag opening in, conveyor-belt apparatus work, by sealing station and packaging Bag is transported to below vacuum shield, and control vacuum shield pushes and forms confined space at conveyor stations, inflation nipple with Gas-charging connection seat is connected, and starting vacuum pump extracts the indoor air of vacuum out, and pressure vacuum ga(u)ge shows that vacuum degree constantly increases at this time Add.Reach the defined pumpdown time(15 ~ 45 seconds)Termination of pumping afterwards, inert gas bottle are external to inflating by pressure maintaining valve, switch valve Head injection constant pressure(0.5~5MPa)Inert gas, inert gas enters in packaging bag through gas-charging connection seat, air inflation nozzle, fills Gas 1 ~ 10 second(Inlet period is controlled according to the needs of different product and admission pressure), it is lazy when packaging bag expands 60-95% Property gas filling after, fire-bar work preheating seals packaging bag, starting vacuum pump carry out 1 ~ 3 second, it is of short duration it is secondary take out it is true Elastic packing air bag between on the inside of sky, fire-bar mounting plate and vacuum shield can be inflated and expand, fire-bar is driven to push, envelope Mouth is more reliable, improves qualification rate, and the sealing of packing inside bag is realized by certain sealing time and sealing temperature.It then passes through short After temporary cooling time, the vacuum lead being controlled to a vacuum pump will be connected in vacuum shield with air by reversing solenoid valve, Start to be passed through negative pressure in eliminating atmosphere vacuum shield, vacuum shield inside and outside differential pressure can be made identical within this process about 1 ~ 3 second, subsequent vacuum Shield, which rises, completes sealing.Entirely vacuumize, be evacuated and capping processes in, by manually will be on the next station of conveyer belt The blood processor of sealing is put into corresponding position, to realize continuous production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of vacuum shield in the utility model.
Fig. 3 is the A-A cross-sectional view of Fig. 2.
Fig. 4 is partial enlarged view at the B of Fig. 3.
Fig. 5 is the structural schematic diagram of conveyor-belt apparatus in the utility model.
Fig. 6 is partial enlarged view at the C of Fig. 5.
Specific embodiment
Blood processor packaging facilities as shown in figures 1 to 6, is equipped with mounting rack 1, and mounting rack 1 is equipped with the conveyer belt of circulation The structure of device, conveyor-belt apparatus is:It is triangular in shape to be provided with three live-rollers being parallel to each other 27, three 27 outsides of live-roller Tensioning is equipped with the conveyer belt 6 of end to end rubber material, and the two sides of conveyer belt 6 are fixed with driving chain 26 respectively, often The both ends of root live-roller 27 are respectively equipped with the transmission gear 28 engaged with driving chain 26;A piece live-roller one end and driving electricity Machine 29 is connected.6 lateral surface of conveyer belt is evenly equipped with the gas-flow closure seat and inflation that at least three groups are parallel to each other on its direction of transfer Plinth 35, gas-flow closure seat include strip sealing station 31, and 31 top front side of sealing station is equipped with air inflation nozzle 34, and air inflation nozzle 34 passes through Inflating catheter is connected with the gas-charging connection seat 35 with group, and the mounting rack 1 at left and right sides of conveyer belt is protected equipped with liftable vacuum 2 are covered, from figure 1 it appears that being respectively equipped with lifting cylinder on the mounting rack 1 at left and right sides of conveyer belt, vacuum shield 2 is through going up and down Cylinder is mounted on mounting rack.The inflation nipple being cooperatively connected with gas-charging connection seat, vacuum shield are equipped on the inside of vacuum shield 2 Cover 2 be equipped with the inflation coupling 5 that be connected to of inflation nipple, on the inside of vacuum shield it is upper it is opposite with sealing station 31 be equipped with and The fire-bar 16 that sealing station matches;Fire-bar 16 is equipped with water cooling tube, and vacuum shield is equipped with water cooling tube inlet and outlet 19, water cooling The both ends of pipe are connected by the road with water cooling tube inlet and outlet 19, for cooling to fire-bar.Vacuum shield is equipped with vacuumizing joint 17, from figure 2 it can be seen that vacuumizing joint 17 is located on the vacuum shield side of fire-bar, on the inside of vacuum shield It is equipped with vacuum diversion cover 18 at vacuumizing joint, is evenly equipped with air inlet on vacuum diversion cover 18, it is of short duration when sealing packaging bag When secondary vacuum pumping, to the biggish negative pressure generated at fire-bar, fire-bar pushes better effect, and sealing effect is more preferably.
The utility model is further improved, set on 2 inside of the vacuum shield there are two it is being parallel to each other and with inflation The parallel strip limit plate 21 of seal receptacle is equipped with the fire-bar mounting plate 25 that can slide up and down, heating between two limit plates 21 Item 16 is fixedly mounted on fire-bar mounting plate 25;Elastic packing air bag is equipped between on the inside of fire-bar mounting plate 25 and vacuum shield 15, elastic packing air bag 15 is made of rubber material, and fire-bar mounting plate 25 is fixedly connected with 15 contact position of elastic packing air bag; The air inlet 3 being connected to elastic packing air bag is equipped on the outside of vacuum shield.Vacuum shield 2 is equipped with pressure vacuum ga(u)ge or vacuum Pressure sensor 4, can vacuum degree in real-time monitoring vacuum shield.
The utility model is further improved, and the conveyer belt of 31 front side of strip sealing station is equipped with close with strip The parallel inflating catheter of platform is sealed, it can be seen from the figure that inflating catheter is in the internal rectangular slab strip with channel, gas-charging connection Seat 35 be located at it is on the conveyer belt at inflating catheter both ends and coupled, on the upside of gas-charging connection seat 35 be equipped with and inflating catheter company Logical air inlet 33;Inflating catheter is equipped at least two air inflation nozzles 34 opposite with sealing station upper side;It can simultaneously be more A packaging bag inflation.
The utility model is further improved, and the sealing station 31 is equipped with packaging bag press strip 36 in parallel, packaging Bag 36 both ends of press strip are equipped with perpendicular L shape linking arm 32, and packaging bag press strip 36 is vertical with the two arms of L shape linking arm 32 It is connected to L shape to connect, on 32 one end, the other end of L shape linking arm is equipped with rotation parallel with packaging bag press strip, inflexed Connector, downside is equipped with rotation jack before 31 left and right ends of sealing station, rotation connection it is free to rotate be plugged on rotation In jack.When lifting packaging bag press strip upwards, packaging bag press strip is lifted up in sealing station, puts around rotation connector rotation When opening packaging bag press strip, packaging bag press strip is rotated around rotation connector under the effect of gravity, is fallen on the upside of sealing station.Sealing station 31 rear sides are equipped with the packaging bag supporting plate 30 tilted down, to buffering holding is played the role of at packaging bag seal, more conducively wrap It is placed in sealing station at the seal of pack.
The utility model is further improved, and is equipped at left and right sides of the conveyer belt on rear side of the sealing station perpendicular , the flexible guiding band 7 that both ends are fixedly connected with conveyer belt, flexible guiding band 7 be equipped with can along the adjusting set that it slides back and forth, Adjusting set is equipped with its tight locking button fixed with flexible guiding band 7, and two adjusting sets are parallel to the limit of sealing station with one The both ends of baffle 9 are connected.The flexible guiding band is flexible rubber band, and the tight locking button is on the inside of flexible guiding band Adjusting set is equipped with clamping screw, and clamping screw is equipped with wing nut.Wing nut is tightened, adjustable cover locking is fixed on On flexible guiding band, unscrew wing nut, adjusting set can slide back and forth on flexible guiding band, adjustable range, adapt to not The blood processor of same specification is packed.
When the utility model is used, inflation coupling 5 is connect through switch valve with inert gas bottle, vacuumizing joint with very Sky pump is connected.Mounting rack is equipped with controller 8, controller 8 and driving motor, lifting cylinder, pressure vacuum ga(u)ge or vacuum pressure Sensor is connected with each control valve, control switch, work for controlling devices.It will be equipped with blood processor, to be sealed Packaging bag is placed on the conveyer belt on rear side of sealing station, the open side of packaging bag is placed in sealing station, air inflation nozzle insertion packet In the opening of pack, packaging bag press strip is pressed on the upside of the packaging bag of the opening of packaging bag, is fixed to closure part;Conveyer belt dress Work is set, sealing station and packaging bag are transported to below vacuum shield, control vacuum shield is pushed and formed at conveyor stations Confined space, inflation nipple are connected with the sealing of gas-charging connection seat, and starting vacuum pump extracts the indoor air of vacuum out, at this time very Empty pressure gauge shows that vacuum degree is continuously increased.Vacuum degree as defined in reaching or pumpdown time(15 ~ 45 seconds)Termination of pumping afterwards, indifferent gas Body bottle injects constant pressure to inflation coupling by pressure maintaining valve, switch valve(0.5~5MPa)Inert gas, inert gas warp Gas-charging connection seat, air inflation nozzle enter in packaging bag, inflate 1 ~ 10 second(Controlled according to the needs of different product and admission pressure into The gas time), when packaging bag expands 60-95%, after inert gas is filled, packaging bag expansion is not easy to bulge or expand completely Very little is spent, easily scraping collision punctures in handling process when bulging completely for packaging bag expansion, when dilation very little, to the blood treatment in it Device protecting effect is poor.Fire-bar work preheating seals packaging bag, and starting vacuum pump carries out 1 ~ 3 second, of short duration secondary vacuum pumping, Elastic packing air bag between on the inside of fire-bar mounting plate and vacuum shield can be inflated and expand, fire-bar is driven to push, sealing More reliable, raising qualification rate;The sealing of packing inside bag is realized by certain sealing time and sealing temperature.It then passes through of short duration Cooling time after, the vacuum lead that is controlled to a vacuum pump will be connected in vacuum shield with air by reversing solenoid valve, open Beginning is passed through negative pressure in eliminating atmosphere vacuum shield, vacuum shield inside and outside differential pressure can be made identical within this process about 1 ~ 3 second, subsequent vacuum shield Cover, which rises, completes sealing.Entirely vacuumize, be evacuated and capping processes in, by manually will be wait seal on the next station of conveyer belt The blood processor of mouth is put into corresponding position, to realize continuous production.The utility model can keep blood processor for a long time Stability, and avoid introducing other substances into blood processor, highly-safe, packaging efficiency is high, at low cost.

Claims (8)

1. a kind of blood processor packaging facilities is equipped with mounting rack, it is characterised in that mounting rack is equipped with conveyor-belt apparatus, transmission Conveyer belt with device is equipped with gas-flow closure seat and gas-charging connection seat, and gas-flow closure seat includes strip sealing station, sealing station Front side is equipped with air inflation nozzle, and air inflation nozzle is connected through inflating catheter with gas-charging connection seat, on the mounting rack at left and right sides of gas-flow closure seat Equipped with liftable vacuum shield, the inflation nipple being cooperatively connected with gas-charging connection seat, vacuum are equipped on the inside of vacuum shield Shield be equipped with the inflation coupling that be connected to of inflation nipple, on the inside of vacuum shield on adding of matching with sealing station, is installed Hot item;Vacuum shield is equipped with vacuumizing joint.
2. blood processor packaging facilities according to claim 1, it is characterised in that set on the inside of the vacuum shield There are two strip limit plate be parallel to each other and parallel with gas-flow closure seat, being equipped between two limit plates can slide up and down Fire-bar mounting plate, fire-bar are fixedly mounted on fire-bar mounting plate;It is equipped between on the inside of fire-bar mounting plate and vacuum shield Elastic packing air bag, fire-bar mounting plate are fixedly connected with elastic packing air bag;Vacuum shield outside is equipped with and elastic packing The air inlet of air bag connection.
3. blood processor packaging facilities according to claim 1 or 2, it is characterised in that the vacuum shield is equipped with Pressure vacuum ga(u)ge.
4. blood processor packaging facilities according to claim 1 or 2, it is characterised in that described gas-flow closure seat or so Lifting cylinder is respectively equipped on the mounting rack of two sides, vacuum shield is mounted on mounting rack through lifting cylinder.
5. blood processor packaging facilities according to claim 4, it is characterised in that the conveyor-belt apparatus is:In three It is angular to be provided with three live-rollers being parallel to each other, it is equipped with end to end Rubber Conveyor Belt Scrap on the outside of three live-rollers, is transmitted The two sides of band are fixed with driving chain respectively, and the both ends of every live-roller are respectively equipped with the driving cog engaged with driving chain Wheel;A piece live-roller one end is connected with driving motor.
6. blood processor packaging facilities according to claim 5, it is characterised in that the conveyer belt lateral surface is at it The gas-flow closure seat and gas-charging connection seat that at least three groups are parallel to each other are laid on direction of transfer.
7. blood processor packaging facilities according to claim 6, it is characterised in that on front side of the strip sealing station Conveyer belt be equipped with the inflating catheter parallel with strip sealing station, gas-charging connection seat is located at the conveyer belt at inflating catheter both ends It is upper and coupled, the air inlet being connected to inflating catheter is equipped on the upside of gas-charging connection seat;Inflating catheter is equipped with and sealing At least two opposite air inflation nozzles of platform upper side.
8. blood processor packaging facilities according to claim 7, it is characterised in that the sealing station is equipped with and it Parallel packaging bag press strip, packaging bag press strip both ends are equipped with perpendicular L shape linking arm, set on the other end of L shape linking arm There is the rotation connection head parallel with packaging bag press strip, sealing station left and right ends are equipped with rotation jack, and rotation connection head can be free Rotation is plugged in rotation jack.
CN201820553922.9U 2018-04-18 2018-04-18 A kind of blood processor packaging facilities Active CN208119493U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108408124A (en) * 2018-04-18 2018-08-17 威海威高血液净化制品有限公司 A kind of blood processor packing method and packaging facilities
CN114506500A (en) * 2022-03-08 2022-05-17 新疆维吾尔自治区产品质量监督检验研究院 Food processing is with automatic vacuum compression fresh-keeping device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108408124A (en) * 2018-04-18 2018-08-17 威海威高血液净化制品有限公司 A kind of blood processor packing method and packaging facilities
CN114506500A (en) * 2022-03-08 2022-05-17 新疆维吾尔自治区产品质量监督检验研究院 Food processing is with automatic vacuum compression fresh-keeping device

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GR01 Patent grant
GR01 Patent grant
CP03 Change of name, title or address

Address after: No.20, Xingshan Road, Weihai Torch hi tech Industrial Development Zone, Weihai City, Shandong Province, 264210

Patentee after: Shandong Weigao blood purification products Co.,Ltd.

Address before: No.20, Xingshan Road, torch hi tech Industrial Development Zone, Huancui District, Weihai City, Shandong Province 264200

Patentee before: WEIHAI WEIGAO BLOOD PURIFICATION PRODUCTS Co.,Ltd.

CP03 Change of name, title or address