CN208118410U - Meter Chong and energy consumption integrated control system for pipe extruder - Google Patents
Meter Chong and energy consumption integrated control system for pipe extruder Download PDFInfo
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- CN208118410U CN208118410U CN201820397466.3U CN201820397466U CN208118410U CN 208118410 U CN208118410 U CN 208118410U CN 201820397466 U CN201820397466 U CN 201820397466U CN 208118410 U CN208118410 U CN 208118410U
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Abstract
The utility model discloses a kind of meter Chong for pipe extruder and energy consumption integrated control system, belong to tube extrusion technical field, solves the problems, such as that traditional tube extrusion produces upper rice weight system and extrusion system needs individually to control, can not show equipment energy consumption, can not show product ton energy consumption；In this case, by the way that extrusion process device and rice weight processor are established communication connection, user inputs procession parameters and rice weight technological parameter by touch screen, the rice weight technological parameter that the tubing rice weight of weighing electronic scale weighing is inputted with user can be compared in rice weight processor, comparison result can be fed back to each corresponding frequency converter by extrusion process device, and then control the revolving speed of each motor；The utility model is used for the meter Chong and energy consumption integrated control system of pipe extruder, easily facilitates operation and maintenance, system stability is more preferable.
Description
Technical field
The utility model relates to tube extrusion technical field, in particular to a kind of rice for integrated control pipe extruder
The system of weight and energy consumption.
Background technique
Tube extrusion production line includes the plastic extruder for extruding pipe material, the master for driving plastic extruder to operate
Motor, the pipe tractor for drawing tubing, the traction electric machine for driving pipe tractor to operate, set on plastic extruder
It is equipped with a feed hopper.
Traditional extrusion machine control system can individually control extruder, and rice weight control system can individually control tubing
Meter Chong, but the two is all independent control system, has two display screens, and the data between two systems cannot achieve altogether
It enjoys, just needs to operate in the man-machine interface of rice weight control system when needing to control the rice weight of tubing, and need to control production and set
It needs to go in the man-machine interface for squeezing out machine control system to operate again when standby, it is so to the more demanding of operator, need him
Be familiar with two sets of different systems, result in waste of resources；And there is no energy consumption to show in this two sets of control systems, it can not know electricity
Energy Expenditure Levels, it is even more impossible to know the ton energy consumption of product, therefore also can not just know that equipment produces under which kind of operating condition is most to pass through
Ji.
Utility model content
In order to solve the above-mentioned technical problem, that the purpose of the utility model is to provide a kind of operation and maintenances is more convenient, is
System stability is preferably used for the meter Chong and energy consumption integrated control system of pipe extruder.
In order to realize the purpose of above-mentioned utility model, the utility model adopts the following technical solution：
A kind of meter Chong and energy consumption integrated control system for pipe extruder, including user can be received and input extrusion work
Extrusion process device and the extrusion of the touch screen and the touch screen communication connection of skill parameter and rice weight technological parameter
The rice weight processor of processor communication connection and the extrusion frequency converter of the extrusion process device communication connection and traction frequency conversion
Device, the intelligence that connect and can measure plastic extruder main motor and traction electric machine institute consuming electric power with the extrusion process device signal
Energy electric energy meter, the first sensing for being connect with the rice weight processor signal and being used to detect plastic extruder main motor revolving speed
Device connect with the rice weight processor signal and is used to detect the second sensor of traction electric machine revolving speed and the meter Chong
Processor signal connects and the weighing electronic scale for tubing rice weight of weighing, and is provided with and can will use in the rice weight processor
The data comparison module that the rice weight technological parameter of family input and the tubing rice of weighing electronic scale weighing are compared again, the number
Comparison result can be sent to the extrusion process device according to comparison module, the extrusion frequency converter is used for and plastic extrusion
The connection of owner's motor phase control, the traction frequency convertor with traction electric machine phase control for connecting, the extrusion process device
Comparison result can feed back to the extrusion frequency converter and the traction frequency convertor, the extrusion frequency converter and described
Traction frequency convertor the revolving speed of plastic extruder main motor and traction electric machine can be adjusted respectively according to comparison result.
In above-mentioned technical proposal, it is preferred that processor is SIEMENS PLC again for the extrusion process device and rice.
In above-mentioned technical proposal, it is preferred that the touch screen is Siemens's touch screen.
The utility model obtains following beneficial effect compared with prior art：In this case, by by extrusion process device and rice
Weight processor establishes communication connection, and user inputs procession parameters and rice weight technological parameter, weighing electronic scale by touch screen
The rice weight technological parameter that the tubing rice weight of weighing is inputted with user can be compared in rice weight processor, extrusion process device energy
It is enough that comparison result is fed back into each corresponding frequency converter, and then control the revolving speed of each motor；The utility model is used for pipe extruder
Meter Chong and energy consumption integrated control system, easily facilitate operation and maintenance, system stability is more preferable, reduction operator is wanted
It asks, equipment energy consumption and product ton energy consumption can be more easily checked in control system, remove the troubles such as artificial calculating from, and
And can monitoring record product ton energy consumption to finding out most economical operating condition.
Detailed description of the invention
Attached drawing 1 is structural representation of the utility model for the meter Chong and energy consumption integrated control system of tube extrusion production line
Figure.
Specific embodiment
By the technology contents of utility model are described in detail, construction feature, are reached purpose and efficacy, below in conjunction with implementation
Example simultaneously cooperates attached drawing to be described in detail.Wherein, " meter Chong " refers to one mitron material required thing of every production on tube extrusion production line
The weight of material；" ton energy consumption " refers to energy consumption needed for one ton of material of every consumption on pipe production line（That is main motor and traction electric machine
Institute's consuming electric power）.
With reference to the accompanying drawings shown in 1, the meter Chong and energy consumption integrated control system include that touch screen, extrusion process device, rice are handled again
Device squeezes out frequency converter, traction frequency convertor, intelligent electric energy meter, first sensor, second sensor and weighing electronic scale.Wherein,
Touch screen can input procession parameters and rice weight technological parameter for user, and procession parameters here include that main motor turns
Speed, traction electric machine revolving speed；Rice weight technological parameter refers to user and sets one mitron of every production on pipe production line by touch screen
The weight of material needed for material.Touch screen and extrusion process device communication connection, extrusion process device and rice weight processor communication connection, are squeezed
Processor and extrusion frequency converter, traction frequency convertor distinguish communication connection out；Rice weight processor and the first and second sensor and weighing
Electronic scale is connected separately；Intelligent electric energy meter is for measuring main motor and traction electric machine institute consuming electric power；First sensor is used for
The revolving speed of main motor is detected, second sensor is used to detect the revolving speed of traction electric machine；Weighing electronic scale is for actual production of weighing
The meter Chong of middle tubing.Wherein, in the present embodiment, extrusion process device and rice weight processor are SIEMENS PLC；Touch screen is west
The sub- touch screen of door.
The working principle of meter Chong and energy consumption integrated control system is as follows：1. user inputs procession parameters by touch screen
（The revolving speed V of main motor1With the revolving speed V of traction electric machine2）With rice weight technological parameter（Tubing rice weight G1）, then extrusion process device energy
The procession parameters in touch screen are enough read, and are respectively sent to squeeze out frequency converter and traction frequency convertor by signal, are squeezed out
Frequency converter and traction frequency convertor control main motor and traction electric machine respectively and get into smooth according to the technological parameter of setting；2. rice is located again
Reason device can read the weight technological parameter of the rice in touch screen, the practical tubing rice weight G that weighing electronic scale obtains weighing2It is sent to
In rice weight processor, the main motor revolving speed and traction electric machine revolving speed that the first and second sensor will test are sent to rice and handle again
In device, rice weight processor can be and real-time by touch screen by main motor revolving speed and traction electric machine speed feedback to touch screen
It shows；Data comparison module, the rice weight technological parameter and title that user is inputted by touch screen are provided in rice weight processor
Expect the enough progress data comparisons in data comparison module of practical tubing rice Beijing South Maxpower Technology Co. Ltd that electronic scale weighing obtains, then rice weight processor
Result after comparison is fed back in extrusion process device；Specifically, as the tubing rice weight G of user's input1Greater than weighing electronic scale
The tubing rice weight G of weighing2When, then extrusion process device has following three kinds of processing modes, may make final G2=G1：The first, traction electricity
The revolving speed V of machine2It remains unchanged, frequency converter is squeezed out by control, so that the revolving speed V of main motor1It increases, and then improves tube extrusion
Speed；The second, the revolving speed V of main motor1It remains unchanged, by controlling traction frequency convertor, so that the revolving speed V of traction electric machine2It reduces,
Then the exit velocity of tubing is reduced；Third controls extrusion frequency converter and traction frequency convertor simultaneously, then improves main motor revolving speed
V1, and reduce traction electric machine revolving speed V2, so that tube extrusion speed increases, tubing exit velocity is reduced, and three of the above mode is equal
It can make tubing rice weight G2It increases, until reaching pipe craft parameter G set by user1.Therewith similarly, when user's input
Tubing rice weight G1Less than the tubing rice weight G of weighing electronic scale weighing2When, then also there are three types of processing modes for extrusion process device, may make
Final G2=G1：The first, the revolving speed V of traction electric machine2It remains unchanged, frequency converter is squeezed out by control, so that the revolving speed V of main motor1
It reduces, and then reduces tube extrusion speed；The second, the revolving speed V of main motor1It remains unchanged, by controlling traction frequency convertor, so that
The revolving speed V of traction electric machine2It increases, then accelerates the exit velocity of tubing；Third controls extrusion frequency converter and traction frequency conversion simultaneously
Device then reduces main motor revolving speed V1, and improve traction electric machine revolving speed V2, so that tube extrusion speed reduces, tubing outlet pipe speed
Degree improves, and three of the above mode can make tubing rice weight G2It reduces, until reaching pipe craft parameter G set by user1。
In addition, staff can learn immediately the operation conditions letter of each equipment on pipe production line by Siemens's touch screen
Breath, rice weight information and consumption information, for example, main motor revolving speed, traction electric machine revolving speed, the consumed material weight of the every mitron material of production
Amount, plastic extruder and the total electric energy of dragger, production every material institute consuming electric power etc., and operator can be according to the reality of production
Border situation makes corresponding adjustment, by system call interception to optimal operating condition, to reduce energy consumption, improve production efficiency.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention.
All equivalent changes or modifications made according to the spirit of the present invention should be covered within the scope of the utility model.
Claims (3)
1. a kind of meter Chong and energy consumption integrated control system for pipe extruder, it is characterised in that：Including user can be received
Input procession parameters and rice weight technological parameter touch screen, with the extrusion process device of the touch screen communication connection, with
The rice weight processor of the extrusion process device communication connection, with the extrusion frequency converter of the extrusion process device communication connection and
Traction frequency convertor, the main motor for being connect with the extrusion process device signal and plastic extruder capable of being measured and traction electric machine institute
The intelligent electric energy meter of consuming electric power connect with the rice weight processor signal and is used to detect the main motor revolving speed of plastic extruder
First sensor, connect with the described rice weight processor signal and the second sensor for detecting traction electric machine revolving speed and
The rice weight processor signal connects and the weighing electronic scale for tubing rice weight of weighing, and is arranged in the rice weight processor
There is the rice weight technological parameter mould compared with the data that the tubing rice of weighing electronic scale weighing is compared again that user can be inputted
Comparison result can be sent to the extrusion process device by block, the data comparison module, and the extrusion frequency converter is used
It is connect in the main motor phase control with plastic extruder, the traction frequency convertor with traction electric machine phase control for connecting, institute
Comparison result can be fed back to the extrusion frequency converter and the traction frequency convertor by the extrusion process device stated, and described squeezes
Frequency converter and the traction frequency convertor can adjust respectively the main motor and traction electricity of plastic extruder according to comparison result out
The revolving speed of machine.
2. the meter Chong and energy consumption integrated control system according to claim 1 for pipe extruder, it is characterised in that：Institute
Extrusion process device and rice the weight processor stated are SIEMENS PLC.
3. the meter Chong and energy consumption integrated control system according to claim 1 for pipe extruder, it is characterised in that：Institute
The touch screen stated is Siemens's touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820397466.3U CN208118410U (en) | 2018-03-22 | 2018-03-22 | Meter Chong and energy consumption integrated control system for pipe extruder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820397466.3U CN208118410U (en) | 2018-03-22 | 2018-03-22 | Meter Chong and energy consumption integrated control system for pipe extruder |
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| CN208118410U true CN208118410U (en) | 2018-11-20 |
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| CN201820397466.3U Active CN208118410U (en) | 2018-03-22 | 2018-03-22 | Meter Chong and energy consumption integrated control system for pipe extruder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108215126A (en) * | 2018-03-22 | 2018-06-29 | 苏州金纬机械制造有限公司 | For the meter Chong of pipe extruder and energy consumption integrated control system |
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2018
- 2018-03-22 CN CN201820397466.3U patent/CN208118410U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108215126A (en) * | 2018-03-22 | 2018-06-29 | 苏州金纬机械制造有限公司 | For the meter Chong of pipe extruder and energy consumption integrated control system |
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