CN208108160U - A kind of gasification installation in lighter hydrocarbons production process - Google Patents

A kind of gasification installation in lighter hydrocarbons production process Download PDF

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Publication number
CN208108160U
CN208108160U CN201820563108.5U CN201820563108U CN208108160U CN 208108160 U CN208108160 U CN 208108160U CN 201820563108 U CN201820563108 U CN 201820563108U CN 208108160 U CN208108160 U CN 208108160U
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gasifier
shell
lighter hydrocarbons
container
collet
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CN201820563108.5U
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樊玉光
史冬雨
魏嘉
张硕
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Zhongding Engineering Co., Ltd.
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Xian Shiyou University
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Abstract

A kind of gasification installation in lighter hydrocarbons production process, including gasifier shell, container groove is arranged in shell wall side, container groove is that shell wall side curves inwardly, gasifier shell lower half portion, which wraps around, is provided with collet, it is engraved structure between collet and gasifier shell, gasifier shell top is provided with material liquid import, collet top is provided with vapor import, it is condensed water discharge outlet positioned at collet bottom, liquid outlet is provided at gasifier shell bottom bulkhead, gas phase lighter hydrocarbons are provided at end socket at the top of gasifier shell to be exported by unstripped gas, gasifier shell body side surface is equipped with the liquidometer for showing the liquid level of enclosure interior liquid light hydrocarbon raw material, wall surface is hydraulically rough surface.The utility model has heat exchange efficiency high, the characteristics of increasing economic efficiency.

Description

A kind of gasification installation in lighter hydrocarbons production process
Technical field
Gasification dress the utility model relates to chemical engineering industry technical field of heat exchange, in particular in a kind of lighter hydrocarbons production process It sets.
Background technique
Under the background that China greatly develops new energy, the development for mixing sky light-hydrocarbon gas is at the early-stage, mixes sky lighter hydrocarbons combustion Gas is to be sufficiently mixed the fuel gas being configured to by a certain percentage by process unit gasification, with air by light hydrocarbon feedstocks.As A kind of novel gas of China's new energy field, since its development time is shorter, so that phase during mixed sky light-hydrocarbon gas manufacture It closes equipment especially gasification installation and continues to use traditional equipment mostly, there is no a set of for the independent of light-hydrocarbon gas own characteristic Equipment.At the same time, lighter hydrocarbons skid-mounted device also increasingly develops to miniaturization, this proposes original gasification installation new Strengthen and requires and safety requirements, so improve existing equipment especially gasifier, development of new, efficient, compact gasifier Demand is also higher and higher.The gasification of liquid phase is a new technology, is developed and insufficient, and existing gasifier has heat mostly Measure that utilization rate is high, the features such as gasification efficiency is low, in practical engineering applications, existing gasifier is asked there are gasification efficiency is low etc. Topic, gasifier exit gas temperature is relatively low when serious, causes gasification not exclusively even to generate folder liquid phenomenon and occurs, it is defeated to affect collection The safe and efficient operation of pipeline, or even will also result in accident, therefore design using new technology and produced dedicated for lighter hydrocarbons Gasification installation in journey is imperative.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide in a kind of lighter hydrocarbons production process Gasification installation, to existing equipment for gasification especially for being used for liquid light hydrocarbon material gasification during mixed empty light-hydrocarbon gas manufacture Gasifier be transformed, to improve its heat exchange efficiency, keep liquid light hydrocarbon material gasification more abundant, to improve economic effect Benefit.
To achieve the goals above, the technical solution adopted in the utility model is:
Container groove 7, institute is arranged in a kind of gasification installation in lighter hydrocarbons production process, including gasifier shell, shell wall side The container groove 7 stated is that shell wall side curves inwardly, and the gasifier shell lower half portion, which wraps around, is provided with folder Set 3 is engraved structure between collet 3 and gasifier shell, and the gasifier shell top is provided with material liquid import 1, is located at 3 top of collet is provided with vapor import 2, and being located at 3 bottom of collet is condensed water discharge outlet 9, is located at gasifier shell bottom and seals Liquid outlet 4 is provided at head, at end socket is provided with gas phase lighter hydrocarbons at the top of gasifier shell by unstripped gas outlet 5, it is described Gasifier shell body side surface is equipped with the liquidometer 8 for showing the liquid level of enclosure interior liquid light hydrocarbon raw material, and the wall surface is Hydraulically rough surface.
The gasifier shell inner upper is equipped with demister 6,6 diameter of demister and gasifier shell internal diameter phase Together.
The container groove 7 is structure as a whole with shell.
The container groove 7 is spherical or ellipsoid connected in star, spherical shape or ellipsoid connected in star symmetrical structure and uniformly divides Cloth was at gasifier one week, and for depth in 3~5mm, width is about 10mm, up and down or left and right the distance between two grooves 30~ Between 50mm.
The container groove 7 is wedge-shaped impression, wedge-shaped impression symmetrical structure and is evenly distributed on gasifier one week, For depth in 3~5mm, width is about 10mm, and the distance between upper and lower or two grooves in left and right are between 30~50mm.
The container groove 7 is combined groove, and combined groove is that side is arcuate structure, and bottom is planar junction Structure, combined groove symmetrical structure and is evenly distributed on gasifier one week, depth in 3~5mm, width is about 30~ 50mm, the distance between upper and lower or two grooves in left and right are between 30~50mm.
Arrangement of the container groove 7 in wall surface longitudinal direction can be multilayer, and the height of most upper one layer of container groove 7 is not answered High more than collet 3, basecoat container groove 7 is not less than housing bottom end socket.
The container groove 7 is in 10 layers of groove of wall surface genesis analysis.
The beneficial effects of the utility model:
The design of groove and coarse wall surface of the utility model at wall surface, not only increases heat transfer area, and With the progress of diabatic process, the various minute bubbles generated on these irregular surfaces understand enhanced heat exchange process again, Accelerate the gasification rate of raw material liq in gasifier, this to propose productivity, energy saving, final high Business Economic Benefit have it is important Realistic meaning.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is cross section top view at the utility model cavities.
Fig. 3 is spherical or ellipsoid connected in star schematic diagram.
Fig. 4 is wedge-shaped impression schematic diagram.
Fig. 5 is combination connected in star schematic diagram.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As shown in Fig. 1 Fig. 2, a kind of gasification installation in lighter hydrocarbons production process, vapor enters via vapor import 2 to be pressed from both sides Set 3, liquid phase light hydrocarbon feedstocks enter gasifier shell by material liquid import 1, and high-temperature vapor transfers heat to gas in collet 3 Change device shell wall side, liquid condition is condensed into after vapor heat release and is discharged by condensed water discharge outlet 9, and is used for into the circulatory system It is recycled.On the other hand, the liquid phase that the gasifier shell high-temperature wall surface after being heated then transfers heat to inside container is light Hydrocarbon raw material, liquid phase light hydrocarbon feedstocks are by thermal evaporation, and final gas phase lighter hydrocarbons are by 5 discharge of unstripped gas outlet, to complete entirely to gasify Journey.
Demister 6 is housed on gasifier shell wall surface top, after the light hydrocarbon feedstocks after gasification are detached from liquid level, inside container During rising, partial gas condensation liquefaction is had, and from 5 discharge of unstripped gas outlet in the form of droplet, these are small Drop enters in conveyance conduit and is attached to the junction of pipeline wall surface or pipeline, not only can corrosion pipeline, can also be blocked up when serious Pipeline is filled in, is caused the accident.Demister 6 is the component for removing these droplets, to guarantee that whole device is safely operated.
It is equipped with liquidometer 8 in heat exchanger side, to monitor the liquid level of liquid phase feed in shell, convenient for regulation in time. The liquid level of light hydrocarbon feedstocks liquid in gasifier shell should be no more than collet 3 height, when liquid level is excessively high, reduce material liquid into Enter amount;When liquid level is too low, increase the inlet of material liquid, the operation that entire gasification installation can be made stable in this way.
The core of the utility model gasification installation is the design of the container groove 7 of gasifier wall surface.In entire gasification dress During setting operation, the presence of many container grooves 7 on wall surface causes heat transfer type on wall surface to be turned by traditional convective heat transfer Become phase-change heat transfer, and the presence of container groove 7 also makes gasifier part wall thinning, improves heat transfer efficiency.Due to gas Change device operating condition is low pressure, not high to intensity requirement, so container groove 7 not will cause the reduction of gasifier security performance, The a large amount of small bubbles generated on container groove 7 in diabatic process instead can aggravate the gasification of liquid phase main body, to improve Gasifier efficiency.
Form of grooves on gasifier wall surface can specifically have following three kinds:
As shown in Figure 3:Form one:Spherical or ellipsoid connected in star, this groove are symmetrical structure and are evenly distributed on gas Change device one week, for depth in 3~5mm, width is about 10mm, up and down or control the distance between two grooves 30~50mm it Between.
As shown in Figure 4:Form two:Wedge-shaped impression, this groove is symmetrical structure and is evenly distributed on gasifier one week, For its depth in 3~5mm, width is about 10mm, and the distance between upper and lower or two grooves in left and right are between 30~50mm.
As shown in Figure 5:Form three:Combined groove, this groove are symmetrical structure and are evenly distributed on gasifier one In week, for depth in 3~5mm, width is about 30~50mm, up and down or left and right the distance between two grooves 30~50mm it Between.
In order to improve the reliability of gasifier wall surface phase-change heat transfer, arrangement of the above-mentioned 3 kinds of container grooves 7 in wall surface longitudinal direction can For multilayer, generally 10 layers more appropriate, but to be not to be exceeded collet 3 high for the height in most upper one layer of container groove 7, otherwise The effect of augmentation of heat transfer is not had.On the other hand, entire gasifier wall surface is also not equally hydraulically smooth surface, and it is coarse for should pre-processing Wall surface.
During phase-change heat transfer, when the degree of superheat is between 10 DEG C~30 DEG C, phase-change heat transfer is in the highest core of efficiency State fluidized state, so controlling steam temperature in collet 3 during whole device operation, making itself and liquid phase in container The temperature difference of light hydrocarbon feedstocks saturation temperature is between 10 DEG C~30 DEG C, steam bubble on surface at chamber wall especially container groove 7 at this time Increase is continuously generated to largely generate, the speed that steam bubble generates also constantly is accelerated.At the same time, in such a state, The mainstream temperature of light hydrocarbon feedstocks liquid has arrived at and is more than the saturation state temperature under corresponding pressure, therefore all generations Steam bubble will not reduce condensation or disappearance, will continue to grow up and spread in body material liquid working medium on the contrary.This feelings Under condition, the steam bubble largely generated can grow up in shell material liquid, beat, and collide, and be crushed, this violent movement increases The agitation of liquid heat transfer film enhances the progress of heat convection.
The utility model is by utilizing phase-change heat transfer principle, and liquid phase light hydrocarbon feedstocks are heated in kettle, the vapor of high temperature Liquid phase feed is heated via wall surface of the container in collet 3, due to heating wall temperature and raw material liq saturation temperature it Between there are temperature difference, this temperature difference is known as the degree of superheat, passes through the temperature adjustable degree of superheat of vapor in control collet 3 Size, when the degree of superheat increases to a certain numerical value, liquid forms steam bubble on certain points of heating surface.These points are known as vaporizing He Xin ﹐ typically occurs in the irregularity of heating surface, such as groove or pit.After steam bubble is formed on constantly Chang great ﹑ Tuo Li ﹑ Floating, the steam bubble largely generated can grow up in liquid working substance, beat, and collide, and be crushed, and the violent movement such as combination increases liquid The agitation of body heat transfer, enhances the progress of heat convection.
During entire phase-change heat transfer, the process that steam bubble is formed and grown up can absorb a large amount of disengagings for vaporizing Qian Re ﹐ steam bubbles Generate violent Rao Dong ﹐ again with ascending motion thus phase-change heat transfer than monophasic fluid heat convection strongly much.For industry Energy conservation and production it is efficient for, improve heat exchange efficiency, can not only save a large amount of equipment capital investment, but also can recycle more Waste heat.The efficiency of heat exchange equipment improves 10%, and the utilization rate of entire petrochemical plant energy just can be improved 2%, so energy Enough designing the efficient gasifier for utilizing phase-change heat transfer has important realistic meaning to modern production demand is met.

Claims (8)

1. the gasification installation in a kind of lighter hydrocarbons production process, including gasifier shell, which is characterized in that gasifier shell wall surface is set It sets container groove (7), the container groove (7) is that shell wall side curves inwardly, the gasifier shell lower half Exceptionally side ring is provided around collet (3), is engraved structure, the gasifier shell top between collet (3) and gasifier shell It is provided with material liquid import (1), is located at collet (3) top and is provided with vapor import (2), being located at collet (3) bottom is condensation Water outlet (9) is provided with liquid outlet (4) at gasifier shell bottom bulkhead, at the top of gasifier shell at end socket It is provided with gas phase lighter hydrocarbons and (5) is exported by unstripped gas, the gasifier shell body side surface is equipped with for showing enclosure interior liquid The liquidometer (8) of the liquid level of light hydrocarbon feedstocks, the wall surface are hydraulically rough surface.
2. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the gasifier It is equipped with demister (6) above enclosure interior, demister (6) diameter is identical as gasifier shell internal diameter.
3. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the container is recessed Slot (7) is structure as a whole with shell.
4. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the container is recessed Slot (7) is spherical or ellipsoid connected in star, spherical or ellipsoid connected in star symmetrical structure and is evenly distributed on gasifier one week, depth Degree is in 3~5mm, width 10mm, and the distance between upper and lower or two grooves in left and right are between 30~50mm.
5. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the container is recessed Slot (7) is wedge-shaped impression, wedge-shaped impression symmetrical structure and is evenly distributed on gasifier one week, and depth is in 3~5mm, width For 10mm, the distance between upper and lower or two grooves in left and right are between 30~50mm.
6. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the container is recessed Slot (7) is combined groove, and combined groove is that side is arcuate structure, and bottom is planar structure, combined groove symmetrical junction Structure and be evenly distributed on gasifier one week, for depth in 3~5mm, width is 30~50mm, up and down or the grooves of left and right two it Between distance between 30~50mm.
7. the gasification installation in a kind of lighter hydrocarbons production process according to claim 1, which is characterized in that the container is recessed Arrangement of the slot (7) in wall surface longitudinal direction can be multilayer, and collet (3) height is not to be exceeded in the height of most upper one layer of container groove (7), most Next layer of container groove (7) is not less than housing bottom end socket.
8. the gasification installation in a kind of lighter hydrocarbons production process according to claim 7, which is characterized in that the container is recessed Slot (7) is in 10 layers of groove of wall surface genesis analysis.
CN201820563108.5U 2018-04-19 2018-04-19 A kind of gasification installation in lighter hydrocarbons production process Active CN208108160U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108361728A (en) * 2018-04-19 2018-08-03 西安石油大学 A kind of gasifier in lighter hydrocarbons production process
CN110566992A (en) * 2019-08-13 2019-12-13 广东富腾能源科技有限公司 Light hydrocarbon fuel gasification system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108361728A (en) * 2018-04-19 2018-08-03 西安石油大学 A kind of gasifier in lighter hydrocarbons production process
CN110566992A (en) * 2019-08-13 2019-12-13 广东富腾能源科技有限公司 Light hydrocarbon fuel gasification system

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Effective date of registration: 20190801

Address after: 101113 No. 264, 3rd floor, No. 2 Hehuan South Road, Tongzhou Industrial Development Zone, Beijing

Patentee after: Zhongding Engineering Co., Ltd.

Address before: Two East Road 710065 Shaanxi electronic city of Xi'an province No. 18

Patentee before: Xian Petroleum Univ.