CN208107608U - The full-automatic lubricating system of bus type intelligent - Google Patents
The full-automatic lubricating system of bus type intelligent Download PDFInfo
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- CN208107608U CN208107608U CN201820133189.5U CN201820133189U CN208107608U CN 208107608 U CN208107608 U CN 208107608U CN 201820133189 U CN201820133189 U CN 201820133189U CN 208107608 U CN208107608 U CN 208107608U
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Abstract
The utility model provides a kind of full-automatic lubricating system of bus type intelligent, including：Electric lubricating pump station oil supply system, including the high-voltage electric lubricating pump connecting with system oil transportation main line, the inlet and outlet of the high-voltage electric lubricating pump are provided with metal filter screen；Electric control system, including control cabinet, which is provided with man-machine interface, and the control cabinet and high-voltage electric lubricating pump control connect；Divide finish amount detection systems, divide oil measurement signal detector including two-position three way strength ball-type electric opening and closing device and plunger type, the control cabinet and two-position three way strength ball-type electric opening and closing device control connect, and the corresponding oil site of each two-position three way strength ball-type electric opening and closing device；And oil transportation and electric power pipe network system, including oil transportation main pipe rail, oil transportation bye-pass, rail and cable.
Description
Technical field
The utility model relates to a kind of lubricating system more particularly to a kind of full-automatic lubricating systems of bus type intelligent.
Background technique
With the rapid development of our country's economy, the lubrication of the further promotion of the degree of automation, mechanical equipment is each in each row
In industry using more and more extensive, especially applied by lubricating system and lubrication technology be also continuously updated and developing.Together
When, every profession and trade is also all found and is visited in all various aspects, the emphasis such as energy-saving and environmental protection, reliable, intelligent, information-based, digitlization
How rope improves product quality, the new method and new approaches for reducing energy consumption, improving equipment work efficiency, and efficient and rational
Lubricating system be guarantee and improve mechanical equipment energy conservation, safety by, reduce failure rate, extend service life of equipment, continue it is normal
The basic measures of operating.Therefore, the lubricating system for developing a set of intelligent information, is highly desirable.
Summary of the invention
Therefore, one of the purpose of this utility model is to provide a kind of full-automatic lubricating system of bus type intelligent, to solve
The above problem in the prior art.
In order to achieve the above object, the utility model provides a kind of full-automatic lubricating system of bus type intelligent, the bus type intelligent
Automatically lubricating system includes：Electric lubricating pump station oil supply system, including the high-voltage electric profit being connect with system oil transportation main line
Sliding pump, the inlet and outlet of the high-voltage electric lubricating pump are provided with metal filter screen；
Electric control system, including control cabinet, the control cabinet are provided with man-machine interface, and the control cabinet and the high-voltage electric
Lubricating pump control connection；
Finish amount detection systems, including two-position three way strength ball-type electric opening and closing device and plunger type are divided to divide oil measurement signal
Detector, the control cabinet and two-position three way strength ball-type electric opening and closing device control connect, and each two-position three way strength ball-type
Electric opening and closing device corresponds to an oil site；And
Oil transportation and electric power pipe network system, including oil transportation main pipe rail, oil transportation bye-pass, rail and cable.
As optional technical solution, the oil transportation main pipe rail and the oil transportation bye-pass use seamless steel pipe, moving part
Using high-pressure hose, the oil transportation main pipe rail and the oil transportation bye-pass are completely all made of socket-welding fitting and are attached, this is given
The connection of tubing selection ferrule-type compression joint, the cable are connected using bus serial jointing.
As optional technical solution, which further includes the high-pressure oil pump control mould connecting with the control cabinet
Block, oil stream detection module, multiparty control module and oil site breakdown judge module.
It further include oil pressure detection sensor as optional technical solution, which is set to the system
On oil transportation main line.
As optional technical solution, which includes programmable controller and display, which can compile with this
The input-output unit of range controller connects.
Compared with prior art, the full-automatic lubricating system of the bus type intelligent of the utility model has the following advantages that：
（1）The equipment of composition system is few, light-weight, and failure rate is low, and investment and maintenance cost save.
（2）Compared with traditional mono-/bis-line lubricating system, it can be by the oil site of all dispersions（Up to 1000 need to moisten
Sliding point, if zonal control is even more up to 5000 points or more）It is managed concentratedly, scalability is strong and not by space length and oil supply
The limitation of period length.
（3）System only needs an oil supply bar, and simply and conveniently, oil quantity of the pre- storage in pipeline is few, no for piping
Easy to aging, oil site can easily obtain the lubricating grease of fresh high-quality.
（4）When system oil supply works, pressure maintaining mode constant pressure continuous oil supply is used in oil supply bar, it is not by oil site back pressure
The influence of height is realized mandatory to each oil site feeding lubricating.
（5）System uses the superpower antidisturbance control technology of state-of-the-art networking layer distributed, uses CAN fieldbus
Image conversion real time monitoring and personalized is realized and equipped with touch-screen type man-machine interface with the untreated chip of import army grade
Operation.
（6）System have timing, it is quantitative, pinpoint that a collection of step sequence is automatic or grouping timing a batch step auto-supply feature,
It is also equipped with single step and manually controls Lubricant feeding function.
（7）There are the functions such as complete real-time detection, overpressure protection, low pressure alarming and many fault self-checkings, can also pass through
Long-range control, network mounting, remote maintenance are realized in Industrial Ethernet communication.
（8）System can also accurately add up daily, oil consumption monthly, and operating cost easy to produce is calculated, and realize enterprise
The quantitative management of industry.
The advantages of about the utility model and spirit can be described in detail by utility model below and institute's accompanying drawings obtain into
The understanding of one step.
Detailed description of the invention
Fig. 1 show the block diagram of the full-automatic lubricating system of bus type intelligent according to the present utility model.
Specific embodiment
Referring to Figure 1, Fig. 1 show the box signal of the full-automatic lubricating system of bus type intelligent according to the present utility model
Figure.The utility model provides a kind of full-automatic lubricating system of bus type intelligent, and the full-automatic lubricating system of the bus type intelligent includes：
Electric lubricating pump station oil supply system 2, electric control system 1 divide finish amount detection systems 3 and oil transportation and electric power pipe network system.
Electric lubricating pump station oil supply system 2 includes the high-voltage electric lubricating pump connecting with system oil transportation main line, the high pressure
The inlet and outlet of electronic lubricating pump are provided with metal filter screen.Electric control system 1 includes control cabinet, and control cabinet is provided with man-machine
Interface, and control cabinet and the control of high-voltage electric lubricating pump connect.Dividing finish amount detection systems 3 includes two-position three way strength ball-type electricity
Dynamic shutter and plunger type divide oil measurement signal detector, and control cabinet and the control of two-position three way strength ball-type electric opening and closing device connect
It connects, and the corresponding oil site of each two-position three way strength ball-type electric opening and closing device.Oil transportation and electric power pipe network system 4 include oil transportation
Main pipe rail, oil transportation bye-pass, rail and cable.
Wherein, oil transportation main pipe rail and oil transportation bye-pass use seamless steel pipe, and moving part uses high-pressure hose, and oil transportation is total
Pipeline and oil transportation bye-pass are completely all made of socket-welding fitting and are attached, and rail selects ferrule-type compression joint connection,
Cable is connected using bus serial jointing.
In addition, further including oil pressure detection sensor, oil pressure detection sensor is set on system oil transportation main line.
Control cabinet includes programmable controller and display, the input-output unit of the display and the programmable controller
Connection.
When the full-automatic lubrication system works of bus type intelligent, high-voltage electric is given to moisten by the control cabinet of electric control system first
Sliding pump is started to work, to the main pipeline road feed pressure oil of system；Meanwhile being mounted on the inspection of the oil pressure on the main pipeline road of system
It surveys sensor also to start to devote oneself to work, the pressure in the main petroleum pipeline of system is detected（The main pipeline road of system realizes constant pressure
Pressure maintaining mode fuel feeding）, when overpressure reaches normal setting value（It is needed to carry out any setting according to system）, control cabinet is immediately
Feeding lubricating instruction is issued, in order from first oil site（Each oil site is corresponding with one in entire lubricating system
Number, and do not repeat mutually）Start to provide control signal, this is that other all oil sites are not providing feeding lubricating control letter
Number, the pressure in the main petroleum pipeline of system all concentrates on this oil site, this has just fully ensured that the fuel feeding of the oil site
Pressure is realized and forces oil supply, prevents from blocking.When first oil site fuel feeding terminates, control cabinet issues second oil site at once
Feeding lubricating command signal ..., and so on, to the point-by-point fuel feeding of all oil sites of system, when the last one oil site fuel feeding
At the end of, it is delayed after the several seconds, high-voltage electric lubricating pump automatic fuel cutoff concept stock is done, and electric control system will enter week
Circulation time phase（Interval time between two task of system can need to set according to system）Timing.It is set when reaching
Periodic cycle time（At the end of being spaced timing）, system is again started up, the course of work of periodic system feeding lubricating in repetition,
So in cycles, the intelligent information feed lubrication to whole equipment lubricating system is realized.
Two-position three way strength ball-type electric opening and closing device and plunger type divide oil measurement signal detector working principle as follows：Work as electricity
After gas control system issues feeding lubricating command signal, corresponding electromagnet obtains electric, two-position three way strength ball-type electric opening and closing device
P connected with A, pressure grease enters the left chamber that plunger type divides oil measurement signal detector, at this time right chamber also with P connect
It is logical, since plunger type divides practical compression area between two chamber of oil measurement signal detector or so different, column under the action of oil pressure
It fills in the left chamber that moves right and is filled with grease, the grease in right chamber returns to oil supply bar, when oil-filled plunger motion to limit on the right-right-hand limit position
When setting, plunger type divides the sensor of oil measurement signal detector to obtain position detection signal, electromagnet power loss immediately, two-position three way
The P of strength ball-type electric opening and closing device is closed, and A and R are connected, and plunger is moved to the left under the action of oil pressure, what left chamber was filled with
Quantitative grease arrives oil site by directly escort.
It uses high-voltage electric lubricating pump for entire lubricating system fuel feeding, improves the reliability of whole system.It is further equipped with
Electric oil-filling pump carries out benefit rouge for high-voltage electric lubricating pump automatically.In addition it is all filled in the inlet and outlet of high-voltage electric lubricating pump
There is metal filter screen, to guarantee that oil circuit grease completely cleans, so that the fuel feeding failure for greatly reducing system occurs.
In addition, electric control system 1 further include the high-pressure oil pump control module being connect with control cabinet, oil stream detection module,
Multiparty control module and oil site breakdown judge module.
（1）High-pressure oil pump control module：Before system starts as oil site fuel feeding, detection system self-test is controlled before this,
Repressurization detects main oil pipe, after all going well, starts according to condition, successively to profit bad egg's fuel feeding of needs, to examine simultaneously
Fill cup hydraulic and oil stream are surveyed, judges whether the working condition of this oil site is normal with this, or blocking or leakage.Due to using
The monitoring software that PLC is controlled and voluntarily researched and developed, the performance of system greatly reinforce.The full-automatic lubricating system of bus type intelligent sets ontology
And distance control mode, determined by the operating mode selection switch in electric cabinet, no matter local or remote mode, device
Long-range operation, alarm and classification fault-signal are all sent to control cabinet, while remote reset button can eliminate audible alarm, but therefore
Barrier signal is only faulty to be just capable of resetting when not occurring in lubricating arrangement ontology.Under distance control mode, there are also long-range start stop signals
Input point is connected for the operation signal with control cabinet.
Lubricating arrangement also has automatically and manually two ways in ontology operating mode, when working in automatic mode, fills
It sets and lubricating oil is more filled by operation chain and systemic presupposition the interval time of lubricating utensil and volume read-out automatic cycle.Work as hand
When dynamic model formula, it is necessary to which the button of operating device local just can be carried out oil supplier's work, and otherwise lubricating arrangement is awaited orders always.
PLC start an oil pump after but cannot petroleum pipeline Port detecting arrive oil pressure, issue alarm and fault-signal.This
When answer switch operating to pump.
（2）Oil stream detection module：Measure control is carried out respectively to the topping up of oil of each oil site, metering method uses volumeter
Amount is right when overcoming the factors such as oil circuit different in size, variation of ambient temperature, oil pump feed pressure oscillation and being measured with time mode
Lubricate the influence of metering.
Flow sensor will be divided into every circulation portion by its internal pressure oil, and every part of oil mass of sensor can be divided into several
Shelves, to correspond to the demand of distinct device difference fuel delivery, when each circulation grease passes through, flow sensor issues a pulse
Signal.Pulse signal is converted to fuel delivery according to the specification of flow sensor by PLC（Oil mass=every part of oil mass of pulse number *）.
（3）Multiparty control module（Multipoint control switch）：Grease lubricating device is set to home site, each oil site be set to from
They are stringed together the function of can be achieved with each oil site and successively sequentially open with a bus by website.
（4）Oil site breakdown judge module：In lubricating system Fuel injection system, when the solenoid valve to some oil site is beaten
When opening fuel feeding, the matched gauge position sensor of point institute is also started to work, and the oil supply action signal of the point is acquired, by inspection
The identification judgement of signal is surveyed, to determine the fuel feeding situation of the point and be delivered to control cabinet.If the point blocks, position is measured
Abnormal signal can be collected by setting sensor, and by result feedback to control cabinet, control cabinet alarm, while interpersonal interface can be shown
The position of this kind of nature of trouble and fault point, and the storage of this information is for future reference, it is provided conveniently for maintenance, but do not influence system work
Make.But the failure of sensor itself can also make to judge misalignment, comprehensive manifold pressure sensor and oil site flow sensor pulse
Refine failure cause more and accurate.
By the above detailed description of preferred embodiments, it is intended to more clearly describe the feature of the utility model and essence
Mind, and not the protection scope of the utility model is limited with above-mentioned disclosed preferred embodiment.On the contrary,
The purpose is to wish to cover various changes and have the guarantor for being arranged in the claim that the utility model to be applied of equality
It protects in range.Therefore, the applied scope of protection of the claims of the utility model should illustrate that work is most broad according to above-mentioned
Explanation, with cause its cover it is all possible change and tool equality arrangement.
Claims (5)
1. a kind of full-automatic lubricating system of bus type intelligent, which is characterized in that the full-automatic lubricating system of the bus type intelligent includes：
Electric lubricating pump station oil supply system, including the high-voltage electric lubricating pump being connect with system oil transportation main line, the high-voltage electric
The inlet and outlet of lubricating pump are provided with metal filter screen；
Electric control system, including control cabinet, which is provided with man-machine interface, and the control cabinet and the high-voltage electric lubricate
Pump control connection；
Finish amount detection systems, including two-position three way strength ball-type electric opening and closing device and plunger type are divided to divide oil measurement signal detection
Device, the control cabinet and two-position three way strength ball-type electric opening and closing device control connect, and each two-position three way strength ball electric
Shutter corresponds to an oil site；And
Oil transportation and electric power pipe network system, including oil transportation main pipe rail, oil transportation bye-pass, rail and cable.
2. the full-automatic lubricating system of bus type intelligent as described in claim 1, which is characterized in that the oil transportation main pipe rail and should
Oil transportation bye-pass uses seamless steel pipe, and moving part uses high-pressure hose, and the oil transportation main pipe rail and the oil transportation bye-pass are completely
It is all made of socket-welding fitting to be attached, which selects ferrule-type compression joint connection, which is connected using bus serial
Connector connection.
3. the full-automatic lubricating system of bus type intelligent as described in claim 1, which is characterized in that the electric control system is also wrapped
The high-pressure oil pump control module connecting with the control cabinet, oil stream detection module, multiparty control module and lubrication point failure is included to sentence
Disconnected module.
4. the full-automatic lubricating system of bus type intelligent as described in claim 1, which is characterized in that further include oil pressure detection sensing
Device, the oil pressure detection sensor are set on the system oil transportation main line.
5. the full-automatic lubricating system of bus type intelligent as described in claim 1, which is characterized in that the control cabinet includes programmable
Controller and display, the display are connect with the input-output unit of the programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820133189.5U CN208107608U (en) | 2018-01-25 | 2018-01-25 | The full-automatic lubricating system of bus type intelligent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820133189.5U CN208107608U (en) | 2018-01-25 | 2018-01-25 | The full-automatic lubricating system of bus type intelligent |
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| Publication Number | Publication Date |
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| CN208107608U true CN208107608U (en) | 2018-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820133189.5U Expired - Fee Related CN208107608U (en) | 2018-01-25 | 2018-01-25 | The full-automatic lubricating system of bus type intelligent |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110159908A (en) * | 2019-06-11 | 2019-08-23 | 成渝钒钛科技有限公司 | A kind of steel rolling mill's dry oil lubrication upgrade method |
-
2018
- 2018-01-25 CN CN201820133189.5U patent/CN208107608U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110159908A (en) * | 2019-06-11 | 2019-08-23 | 成渝钒钛科技有限公司 | A kind of steel rolling mill's dry oil lubrication upgrade method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 Termination date: 20220125 |