CN208103587U - A kind of reinforced I-beam wheel - Google Patents
A kind of reinforced I-beam wheel Download PDFInfo
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- CN208103587U CN208103587U CN201820205529.0U CN201820205529U CN208103587U CN 208103587 U CN208103587 U CN 208103587U CN 201820205529 U CN201820205529 U CN 201820205529U CN 208103587 U CN208103587 U CN 208103587U
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- beam wheel
- locking part
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- reinforced
- conduction region
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Abstract
The utility model proposes a kind of reinforced I-beam wheels, including being integrally formed manufactured I-beam wheel matrix using heat pressing process, and the locking part that is assemblied on I-beam wheel substrate flange face of spot welding and spot welding are assemblied in the central siphon between locking part axis, flange facing has the positioning step for placing locking part.The utility model has the following advantages that：(1) by three sections of composite structures of original two panels flange and cylinder, it is adjusted to the I-beam wheel matrix of integral type, gap is not present, avoids card silk disconnection problem；(2) flange facing positioning step, for placing locking part, spot welding assembling effectively improves I-beam wheel entirety concentricity；(3) on the basis of central siphon, turning wrapping wire face, it can be ensured that concentricity control is in 0.1mm hereinafter, the axis bounce of flange face is also from original 1mm control to 0.1mm；(4) I-beam wheel ontology is prepared using heat pressing process, integral strength is much larger than punch welding type I-beam wheel, but cost of manufacture is far below forging, the molding integral type I-beam wheel of turnery processing.
Description
Technical field
The utility model relates to wind the package of the materials such as rope, silk, band, line, item, and in particular to a kind of reinforced I-shaped
Wheel.
Background technique
I-beam wheel is a kind of tool used for winding wire or wirerope, according to the cord material and specification wound
Difference, the specification and material of I-beam wheel are also different, and the I-beam wheel of winding steel wire generally uses steel plate structure.
Steel I-beam wheel routinely is welded on cylinder and central siphon and is made, deposited in cord by flange, locking part now
In the barrel surface put, both ends are connected with flange；But cylinder and flange are splicing, welding structure, and there are 0.1~0.5mm's or more
Gap, when the I-beam wheel is used to wind extra thin steel wire, when such as string diameter is the steel wire of 0.06mm, 0.05mm, bus, two
End easily causes institute to be caught in gap around steel wire, is not easy to be noticeable and correct, in steel wire in use, being easy for causing to break herein
Line, to influence to use.
Meanwhile conventional steel I-beam wheel can spray antirust paint for antirust, surface, this method is economical and practical.But with spy
Extensive, the deep application of finer wire has new technology to need during around steel wire, carries out conductive processing to steel wire, that is, needs to lead to
I-beam wheel is crossed to steel wire charging electric charge, and conventional steel I-shaped wheel surface coats rust preventive coating, has preferable insulation effect,
So as to cause being unable to satisfy new manufacturing technique requirent.
Utility model content
The purpose of this utility model is to provide a kind of reinforced I-beam wheel, no card seam, concentricity are high, while guaranteeing conduction
Property and corrosion resistance, can satisfy the winding process requirement of the smaller steel wire of string diameter.
To achieve the above object, the utility model proposes reinforced I-beam wheel, including I-beam wheel matrix, locking part and axis
Pipe, wherein in I-shaped, the middle part of I-beam wheel matrix is cylinder-shaped wrapping wire face in I-beam wheel matrix section, the two of I-beam wheel matrix
End is flange face, flange face and wrapping wire face coaxial line and integrated molding；Flange face center is respectively equipped with a piece of locking part, in two panels
Locking part is fixed with central siphon between center；Locking part outer surface between wrapping wire face be equipped with conductive channel.
Preferably, in the reinforced I-beam wheel, the outer surface of the I-beam wheel matrix and locking part is applied equipped with antirust
Layer.
Preferably, in the reinforced I-beam wheel, at least regional area is offered on the rust-proof coating in the wrapping wire face
Conduction region A, at least regional area offers conduction region B on the rust-proof coating of locking part, is formed between conduction region A and conduction region B
Conductive channel.
Preferably, in the reinforced I-beam wheel, the conduction region A and conduction region B are metallic conduction coating.
Preferably, in the reinforced I-beam wheel, the metallic conduction coating is zinc coat.
Preferably, in the reinforced I-beam wheel, the center of the flange face is equipped with positioning step, and locking part is fixed on
In positioning step.
Further, the manufacturing method that also proposed a kind of reinforced I-beam wheel in the present invention, is used to prepare
Described in any item reinforcement I-beam wheels are stated, are included the following steps：
Step 1：Hot-pressing processing is carried out to steel pipe pipe, I-beam wheel matrix is made, longitudinal section is in I-shaped, both ends processing
At flange face, wrapping wire face is processed at middle part；
Step 2：In flange face center turning positioning step；
Step 3：Locking part is placed on positioning step, and locking part and flange face are welded and fixed；
Step 4：I-beam wheel blank is made in coaxial wire bonding central siphon between two panels locking part；
Step 5：On the basis of central siphon, turning I-beam wheel blank, make its surface roughness between 0.01~0.1mm it
Between, flatness is between 0~20mm；
Step 6：The outer surface of I-beam wheel blank sprays rust-proof coating；
Step 7：The rust-proof coating of wrapping wire face and locking part outer surface at least locally opens up conduction region, and conduction region carries out gold
Belong to coating processing.
Preferably, in the manufacturing method of the reinforced I-beam wheel, in step 1, steel pipe substrate is carried out at hot pressing
Reason includes the following steps：
The first step：Fixed steel pipe pipe, is heated using coreless induction furnace and to it；Coreless induction furnace power is 120KW, heating temperature
750~850 DEG C of degree, 45~60s of heating time.Preferably, coreless induction furnace power：120KW, 800 DEG C of heating temperature, heating time
50s；
Second step：Steel pipe pipe after heating is placed in mold, carries out pressure forming, I-shaped semi-finished product are made,
That is I-beam wheel matrix.
Preferably, in the manufacturing method of the reinforced I-beam wheel, the long 340~400mm of steel pipe pipe, internal diameter 90~
120mm, 110~150mm of outer diameter.Preferably, the long 380mm of steel pipe pipe, internal diameter 108mm, outer diameter 133mm.
Compared with prior art, the beneficial effects of the utility model：(1) by three sections of combination knots of original two panels flange and cylinder
Structure is adjusted to the I-beam wheel matrix of integral type, and gap is not present, avoids card silk disconnection problem；(2) flange facing positioning table
Rank, for placing locking part, spot welding assembling effectively improves I-beam wheel entirety concentricity；(3) on the basis of central siphon, turning wrapping wire
Face, it can be ensured that concentricity control is in 0.1mm hereinafter, the axis bounce of flange face is also from original 1mm control to 0.1mm；(4)
I-beam wheel ontology is prepared using heat pressing process, integral strength is much larger than punch welding type I-beam wheel, but cost of manufacture is far below forging
It makes, the molding integral type I-beam wheel of turnery processing.
Detailed description of the invention
Fig. 1 is the cut away view for reinforcing I-beam wheel in an embodiment of the present invention；
Fig. 2 is the perspective view for reinforcing I-beam wheel in an embodiment of the present invention；
Fig. 3 is the top view for reinforcing I-beam wheel in an embodiment of the present invention；
Fig. 4 is that conduction region A thickness is lower than rust-proof coating schematic diagram in an embodiment of the present invention；
Fig. 5 is that conduction region A thickness is not less than rust-proof coating schematic diagram in an embodiment of the present invention.
In Fig. 1 into Fig. 5,1 I-beam wheel matrix, 2 locking parts, 3 central siphons, 11 wrapping wire faces, 12 flange faces, 13 rust-proof coatings,
14 conduction region A, 15 conduction region B, 121 positioning steps, 21 reinforcing ribs, 22 drive holes, 23 flangings.
Specific embodiment
It is described in more detail below in conjunction with reinforced I-beam wheel of the schematic diagram to the utility model, which show
The preferred embodiment of the utility model, it should be appreciated that those skilled in the art can modify the utility model described herein, and
Still the advantageous effects of the utility model are realized.Therefore, following description should be understood as the wide of those skilled in the art
It is general to know, and it is not intended as limitations of the present invention.
As shown in Figure 1 to Figure 3, the utility model proposes a kind of reinforced I-beam wheels, including I-beam wheel matrix 1, interlocking
Part 2 and central siphon 3.
I-beam wheel matrix 1 uses hot pressing integral forming process, and in I-shaped, the middle part of I-beam wheel matrix 1 is cylinder in section
Shape wrapping wire face 11, the both ends of I-beam wheel matrix 1 be disc flange face 12, flange face 12 and 11 coaxial line of wrapping wire face and one at
Type, flange face 12 and 11 joining place of wrapping wire face do not deposit gap, effectively avoid card silk from breaking, it is preferable that flange face 12 and wrapping wire face
11 joining places can carry out fillet processing, keep transition between the two more smooth.12 center of flange face is respectively equipped with a piece of
Latch fitting 2 is fixed with central siphon 3 between 2 center of two panels locking part；Locking part 2 and I-beam wheel matrix 1 preferably, are all made of conduction
Material, 2 outer surface of locking part between wrapping wire face 11 be equipped with conductive channel.In the present invention, it is in one end that locking part 2 is whole
Opening and the cylindrical shape with flanging 23, it is equally spaced on flanging 23 to be equipped with reinforcing rib 21, general setting 12, flanging 23
It is fixed with 12 contact surface spot welding of flange face, as shown in figure 3, locking part 2 is circumferentially arranged in equal spacing with drive hole 22 along center, one
As be 4, locking part 2 is used to support central siphon 3, and as the drive connection part around wire process.
2 outer surface of I-beam wheel matrix 1 and locking part (assembling the outer surface of the I-beam wheel entirety of completion) is applied equipped with antirust
Layer 13.Rust-proof coating 13 can also be used using the rust-proof coating 13 for having both electric conductivity and rustless property, such as zinc coat
The rust-proof coating 13 of insulation, such as rust preventive coating.
As shown in Fig. 2, at least regional area offers conduction region A14 on the rust-proof coating 13 in wrapping wire face 11, locking part 2
At least regional area offers conduction region B15 on rust-proof coating 13, forms conductive channel between conduction region A14 and conduction region B15.
That is conduction region A14 can be the outer surface in entire wrapping wire face 11, be also possible on wrapping wire face 11 specific several regions；Conduction region
B15 can be entire 2 outer surface of locking part, be also possible to several specific regions on 2 outer surface of locking part.As conduction region A14
When being specific several regions on wrapping wire face 11, to guarantee that the silk thread of winding can contact to form conductive path with conduction region A14,
The positive and negative anodes of circuit can be respectively communicated with by conduction region A14 and conduction region B15,2 outer surface of locking part to wrapping wire face 11 it
Between form conductive channel, the thickness of conduction region A14 should be not less than the thickness of rust-proof coating 13.
As shown in figure 4, unreasonable situation is arranged in conduction region A14, in this way, when steel wire is wound on wrapping wire face 11, due to
Conduction region B15 area is too small, and steel wire is caused to be maked somebody a mere figurehead by the rust-proof coating 13 of the two sides conduction region A14, can not be with conduction region A14
Metal body be connected, and then cannot achieve conduction.
As shown in figure 5, reasonable situation is arranged in conduction region A14, in this way, when steel wire is wound on wrapping wire face 11, due to leading
Electric area A14 area is sufficiently large, and steel wire can be across the coating of the two sides conduction region A14, and then the metal body phase with conduction region A14
Connection is realized conductive.
Specifically, conduction region A14 and conduction region B15 is metallic conduction coating, such as zinc coat, can guarantee conduction simultaneously
Property and corrosion resistance effectively prevent traditional I-beam wheel conduction region and get rusty easily the problem of corroding.
In order to improve the concentricity that I-beam wheel is integrally assembled, bounce is reduced, the center of flange face 12 is equipped with for placing connection
The positioning step 121 of latch fitting 2, after locking part 2 puts positioning step 121 into, spot welding assembling, after argon welding central siphon 3, with Double Tops axis
On the basis of pipe 3, turning wrapping wire face 11, it is ensured that concentricity be 0.1mm hereinafter, the design of traditional I-beam wheel can only guarantee 1mm with
Under, precision improves at least 10 times, and bounce is reduced to 0.1mm from 1mm, and the axial runout of flange face 12 is equally reduced from 1mm
To 0.1mm.
In the present invention, the manufacturing method for preparing above-mentioned reinforced I-beam wheel is also provided, is included the following steps：
Step 1：Hot-pressing processing is carried out to steel pipe pipe, steel pipe pipe grows 340~400mm, 90~120mm of internal diameter, outside
110~150mm of diameter, it is preferable that steel pipe pipe long 380mm, internal diameter 108mm, outer diameter 133mm.
Steel pipe pipe is fixed on dielectric heating oven first, dielectric heating oven power is 120kw, and heating and temperature control exists
800 DEG C, heating time controls in 50s；Secondly, being placed on red steel pipe pipe is burnt on mold；Finally, being carried out to steel pipe pipe
I-beam wheel matrix is made in pressure forming, and in I-shaped, both ends are flange face for longitudinal section, and middle part is wrapping wire face；
Step 2：Turning roughing is carried out to the I-beam wheel matrix blank of integral type, locking part positioning surface is produced, that is, exists
Flange face center turning positioning step；
Step 3：Locking part is placed on positioning step, and locking part and flange face are welded and fixed, and specifically uses spot welding
It is fixed, at six position of halving of locking part (as shown in C in Fig. 3), using special tooling, in locking part and flange face contact plane
Upper argon welding connection；
Step 4：I-beam wheel blank is made in coaxial wire bonding central siphon between two panels locking part；
Step 5：On the basis of central siphon, turning I-beam wheel blank, the finishing of wrapping wire face, width dimensions are according to the actual situation
It is processed, central siphon inner surface impulse- free robustness, flange and drum surface are smooth, and linking R angle gauge is whole；Specifically, I-beam wheel blank
Surface roughness is between 0.01~0.1mm, and flatness is between 0~20mm.
Step 6：The outer surface of I-beam wheel blank sprays rust-proof coating.
Step 7：The rust-proof coating of wrapping wire face and locking part outer surface at least locally opens up conduction region, and conduction region carries out gold
Belong to coating processing.Several conduction region A are opened up on wrapping wire face, locking part surface opens up several conduction region B, conduction region A and conduction region B
It is all made of coat of metal processing, such as zinc-plated, but is ensured that conduction region A and conduction region B forms conductive channel.When selection is in work
When character wheel blank overall surface integrally plates the coat of metal for having both conductive and rustless property, i.e. conduction region A and conduction region B are respectively
Entire wrapping wire face and locking part outer surface, it is convenient to omit the operation of step 7.
In this manufacturing process, I-beam wheel ontology is prepared using heat pressing process, integral strength is much larger than punch welding type work
Character wheel, but cost of manufacture is far below forging, the molding integral type I-beam wheel of turnery processing.Meanwhile outside unleavened dough and locking part
The conductive channel for being connected to external powering device is opened up between the face of side, and then in Filament Winding process, it can be logical by conduction
Road applies certain electric current to steel wire and generates electrostatic, to adapt to new wrap processes.
To sum up, in reinforced I-beam wheel provided by the embodiment of the utility model, compared with the prior art there is following advantages：
(1) by three sections of composite structures of original two panels flange and cylinder, it is adjusted to the I-beam wheel matrix of integral type, gap is not present, avoids
Card silk disconnection problem；(2) flange facing positioning step, for placing locking part, it is whole to effectively improve I-beam wheel for spot welding assembling
Body concentricity；(3) on the basis of central siphon, turning wrapping wire face, it can be ensured that concentricity control is in 0.1mm hereinafter, the axis of flange face
Line bounce is also from original 1mm control to 0.1mm；(4) I-beam wheel ontology is prepared using heat pressing process, integral strength is much larger than
Punch welding type I-beam wheel, but cost of manufacture is far below forging, the molding integral type I-beam wheel of turnery processing.
The preferred embodiment that above are only the utility model, does not play the role of any restrictions to the utility model.
Any person of ordinary skill in the field, in the range of not departing from the technical solution of the utility model, to the utility model
The technical solution and technology contents of exposure make the variation such as any type of equivalent replacement or modification, belong to without departing from the utility model
Technical solution content, still fall within the protection scope of the utility model.
Claims (6)
1. a kind of reinforced I-beam wheel, which is characterized in that including I-beam wheel matrix (1), locking part (2) and central siphon (3), wherein
In I-shaped, the middle part of I-beam wheel matrix (1) is cylinder-shaped wrapping wire face (11), I-beam wheel matrix (1) in I-beam wheel matrix (1) section
Both ends be flange face (12), flange face (12) and wrapping wire face (11) coaxial line and integrated molding；Respectively pacify at flange face (12) center
Equipped with a piece of locking part (2), central siphon (3) are fixed between two panels locking part (2) center；Locking part (2) outer surface is to wrapping wire
Conductive channel is equipped between face (11).
2. reinforced I-beam wheel according to claim 1, which is characterized in that the I-beam wheel matrix (1) and locking part (2)
Outer surface be equipped with rust-proof coating (13).
3. reinforced I-beam wheel according to claim 2, which is characterized in that the rust-proof coating (13) of the wrapping wire face (11)
On at least regional area offer conduction region A (14), at least regional area is offered and is led on the rust-proof coating (13) of locking part (2)
Electric area B (15), forms conductive channel between conduction region A (14) and conduction region B (15).
4. reinforced I-beam wheel according to claim 3, which is characterized in that the conduction region A (14) and conduction region B (15)
It is metallic conduction coating.
5. reinforced I-beam wheel according to claim 4, which is characterized in that the metallic conduction coating is zinc coat.
6. reinforced I-beam wheel according to any one of claims 1 to 5, which is characterized in that the flange face (12)
Center is equipped with positioning step (121), and locking part (2) is fixed in positioning step (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820205529.0U CN208103587U (en) | 2018-02-06 | 2018-02-06 | A kind of reinforced I-beam wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820205529.0U CN208103587U (en) | 2018-02-06 | 2018-02-06 | A kind of reinforced I-beam wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208103587U true CN208103587U (en) | 2018-11-16 |
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ID=64123578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820205529.0U Active CN208103587U (en) | 2018-02-06 | 2018-02-06 | A kind of reinforced I-beam wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208103587U (en) |
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2018
- 2018-02-06 CN CN201820205529.0U patent/CN208103587U/en active Active
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