CN208091862U - A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system - Google Patents

A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system Download PDF

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Publication number
CN208091862U
CN208091862U CN201820313762.0U CN201820313762U CN208091862U CN 208091862 U CN208091862 U CN 208091862U CN 201820313762 U CN201820313762 U CN 201820313762U CN 208091862 U CN208091862 U CN 208091862U
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China
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gas circuit
detection
oil content
compressed air
dustiness
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CN201820313762.0U
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韩慧慧
赵也
吴蔚
张达光
慕晓炜
汪鑫
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Datang Boiler Pressure Vessel Examination Center Co Ltd
East China Electric Power Test Institute of China Datang Corp Science and Technology Research Institute Co Ltd
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Datang Boiler Pressure Vessel Examination Center Co Ltd
China Datang Corp Science and Technology Research Institute Co Ltd East China Branch
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Abstract

The utility model discloses a kind of power plant's compressed air gaseous mass comprehensive detection and analysis systems, including detection unit, the detection unit includes water content detection gas circuit, dustiness detection gas circuit and oil content detection gas circuit, and the oil content detection gas circuit includes the first oil content detection gas circuit and the second oil content detection gas circuit of parallel connection;The detection unit is connected with data analysis diagnosis unit, the data analysis diagnosis unit includes data reduction module, the data reduction module is connected with result diagnostic module, water content detects gas circuit, dustiness detects gas circuit, oil content detection gas circuit is connect with data reduction module, the utility model has the advantage of simultaneously to water content, three indexs of dustiness and oil content are detected, detection mode especially is selected according to the state of oil to oil content, improve detection accuracy, and result is converted into standard condition, intuitively show the gaseous mass of compressed air.

Description

A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system
Technical field
The utility model belongs to power plant's gas detection technology field, and in particular to a kind of power plant's compressed air gaseous mass is comprehensive Close detection and analysis system.
Background technology
Compressed air is one of important motivity source of power plant, has hair when accident caused by the quality problems of compressed air It is raw, as power plant due to compressed air pipe freezes without the available event for causing compressor emergency shutdown of gas, because compressed air quality declines, gas Dynamic executing agency's tripping and the accident for jeopardizing unit safety operation.Therefore compressed air quality surveillance in recent years increasingly by The attention of technical staff.
Moisture, oil-containing, dustiness are to evaluate the important indicator of compressed air in gas, and accurate detection is that gas prepares and makes With an important link in the process, ISO 8573《Compressed air》,,GB/T 13277《Compressed air》,GBT 4830-2015 《Industrial automation instrument bleed pressure range and quality》Deng having carried out specification to the quality of compressed air.Scene is carried out at present When compressed air quality detects, common difficulty is as follows:(1) detection of moisture and dustiness needs to carry more instruments;(2) work Make flow complexity, operating difficulties, the detection of oil content needs to prepare distilled lyosoption (such as carbon tetrachloride) in advance, inhales Receipts process is difficult to accurately control, and also needs to clean a large amount of container (such as absorption bottle, sample storage bottle, volumetric flask);It (3) can not be at the scene Disposable to complete detection, the absorbing liquid of oil content can not detect at the scene, need to take back test in laboratory, be easy in sampling process It is contaminated;(4) testing result accuracy is not high, and the testing result of oil content is affected by lyosoption, molten due to absorbing Agent is mostly volatile, and configuration collimation experiment is more difficult, and different background absorption liquid testing result difference is also larger;It (5) can not be same When detection unified time section air source, the quality testing for carrying out compressed air is more difficult.
In order to improve compressed air detection accuracy, improve live efficiency, complete detection work at the scene, authorize public It accuses number utility model patent for being CN205879908U and discloses a kind of compressed air for instrument quality detection device comprising with pressure The sampling connecting tube of contracting air pipeline connection, the sampling connecting tube are connected with air pressure allocation unit, and air pressure allocation unit is connected with Four road tracheae outputs, four road tracheaes are separately connected aqueous amount detection unit, dust-laden amount detection unit, oil-containing amount detection unit and pressure Dynamic balance deflation regulating valve, the compressed air for instrument quality detection device do not consider existence form oily in compressed gas, It is inaccurate to frequently can lead to oil content testing result, while also the data detected are not analyzed.
Utility model content
The purpose of this utility model is to provide a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system, Oil content detection is carried out according to the existence form of oil, improves accuracy in detection, and divide according to testing result gaseous mass Analysis.
A kind of power plant's compressed air gaseous mass comprehensive detection of technical solutions of the utility model and analysis system, including detection Unit, the detection unit include that water content detection gas circuit, dustiness detection gas circuit and oil content detection gas circuit, the detection are single Member further includes air inlet, and the air inlet is connected with the first control valve, and first control valve is connected with pressure sensor, described The outlet of pressure sensor is connect with water content detection gas circuit, dustiness detection gas circuit, oil content detection gas circuit respectively, described to contain Oil mass detection gas circuit includes that the first oil content detection gas circuit and the second oil content in parallel detect gas circuit;The detection unit connection It includes data reduction module to have data analysis diagnosis unit, the data analysis diagnosis unit, the data reduction module connection There are result diagnostic module, water content to detect gas circuit, dustiness detection gas circuit, oil content detection gas circuit and connect with data reduction module It connects.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute Water content detection gas circuit, dustiness detection gas circuit, the first oil content detection gas circuit and the second oil content detection gas circuit is stated to be all connected with There is evacuated tube.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute It is one to state evacuated tube, which detects gas circuit by five-way joint and water content, dustiness detects gas circuit, the first oil content Detect gas circuit and the detection gas circuit connection of the second oil content.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute State the first oil content detection gas circuit include sequentially connected first solenoid valve, the 4th control valve, third flowmeter, filter membrane absorb it is close Cutting ferrule, flow quantity recorder are sealed, the flow quantity recorder is connect with evacuated tube, is provided in the filter membrane absorption hermetic collar removable The filter holder unloaded, the filter holder are equipped with filter membrane;It further includes sequentially connected light source, unicast that first oil-containing, which detects gas circuit, Number optical generator, test chamber and detector, the test chamber are equipped with the filter holder of filter membrane to accommodate, and the detector connects It is connected to data reduction module.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute State the polytetrafluoroethylene film that filter membrane uses aperture as 0.01um, a diameter of 10mm of filter membrane.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute It includes sequentially connected second solenoid valve, the 5th control valve, the 4th flowmeter, oil content detection to state the second oil circuit detection gas circuit Pond, the oil content detection cell are connect with evacuated tube, and VOC photoion sensors, the VOC are arranged in the oil content detection cell Photoion sensor is connected to data reduction module.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute It is embedded photoelectric sensor to state VOC photoion sensors.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute It includes sequentially connected second control valve, first flowmeter and Humidity Detection pond, the Humidity Detection to state water content detection gas circuit Capacitance-resistance humidity sensor is provided in pond, the capacitance-resistance humidity sensor is connect with data reduction module, Humidity Detection pond and row Blank pipe connects.
Preferably, a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system described in the utility model, institute It includes sequentially connected third control valve, second flowmeter, air pump, dustiness detection cell to state dustiness detection gas circuit, described to contain Airborne particle counter is provided in dust quantity detection cell, the airborne particle counter is connected to data reduction module, dustiness Detection cell is connect with evacuated tube.
The utility model technology advantageous effect:
Technical solutions of the utility model are maximum using the design in parallel for independently taking gas sample of a testing process multiple use The requirement for ensureing to limit each single detection project can be completed at the same time compressed air moisture, oil content, dust-laden by primary sample Three important indicator volume detections of amount, single injected sampling is completed at the same time detection, greatly improves the working efficiency at scene, especially logical It crosses and sets oil content detection gas circuit to the first oil content detection gas circuit and the second oil content detection gas circuit, according in compressed air The different existence forms selection filter membrane of oil or the detection mode of sensor, improve oil content detection accuracy, and simultaneity factor can incite somebody to action Testing result is scaled to standard condition automatically, and carries out analyzing and diagnosing to testing result.
Solve the problems, such as that compressed air quality Con trolling index live can not be completed all to detect, system both can be used for existing Field detecting, can also be in test in laboratory.
System automation degree is high, accurately controls the flow of each detection gas circuit, has detection speed fast, high sensitivity, Feature easy to operate.
Description of the drawings
Fig. 1 is power plant's compressed air gaseous mass comprehensive detection and analysis system structural representation in the utility model embodiment Figure.
Specific implementation mode
For ease of those skilled in the art understand that technical solutions of the utility model, new to this practicality in conjunction with Figure of description Type technical solution is described further.
As shown in Figure 1, power plant's compressed air gaseous mass comprehensive detection provided by the utility model includes with analysis system Detection unit and analyzing and diagnosing unit, detection unit are incited somebody to action to detect the water content in compressed air, dustiness and oil content Testing result is sent to analyzing and diagnosing unit and carries out Conversion Analysis.
Detection unit includes air inlet, and compressed air to be detected enters detection unit from air inlet;The air inlet connects It is connected to the first control valve 1, first control valve 1 is connected with pressure sensor 2, and the outlet end of pressure sensor 2, which is connected with, to be contained Water detects gas circuit, dustiness detection gas circuit and oil content and detects gas circuit, and three gas circuits are respectively detecting containing for compressed air Water, dustiness and oil content;Wherein oil content detection gas circuit includes the first oil content detection gas circuit and the detection of the second oil content Gas circuit selects the first oil-containing detection gas circuit or the second oil-containing detection gas circuit to carry out oil-containing according to existence form oily in compressed air The detection of amount.Detection unit is connected with analyzing and diagnosing unit, including data reduction module 26, and the data reduction module 26 connects There is a result diagnostic module 27, when the water content measured, dustiness, oil content are scaled to standard condition by data reduction module 26 Content, and analyzed by result diagnostic module 27, it thus can be visually known the quality of detected compressed air.
Water-bearing survey gas circuit, dust-laden detection gas circuit, the first oil-containing detection gas circuit and the second oil-containing detect gas in the present embodiment Road is respectively connected with evacuated tube 10, the compressed air to detecting is discharged;Here evacuated tube 10 is one, is connected by the First Five-Year Plan Head is connect with water-bearing survey gas circuit, dust-laden detection gas circuit, the first oil-containing detection gas circuit and the second oil-containing detection gas circuit respectively.
The first oil content detection gas circuit includes sequentially connected first solenoid valve 11, the 4th control valve 12, third stream Gauge 13, filter membrane absorb hermetic collar 14 and flow quantity recorder 17, the flow quantity recorder 17 are connect with evacuated tube, the filter membrane It absorbs and is provided with dismountable filter holder 15 in hermetic collar 14, the filter holder 15 is equipped with filter membrane 16, the filter membrane 16 use aperture for the polytetrafluoroethylene film of 0.01um, a diameter of 10mm of filter membrane;It further includes connecting successively that first oil-containing, which detects gas circuit, Light source 18, unicast number optical generator 19, test chamber 20 and detector 21, the detector 21 connect is connected to data reduction module 26。
The second oil circuit detection gas circuit includes sequentially connected second solenoid valve 22, the 5th control valve 23, the 4th flow Meter 24, oil content detection cell 25, the oil content detection cell 25 are connect with evacuated tube 20, setting in the oil content detection cell 25 VOC photoion sensors, the VOC photoion sensors are embedded photoelectric sensor, and VOC photoion sensors are connected to data Convert module 26.
Water content detection gas circuit includes sequentially connected second control valve 3, first flowmeter 4 and Humidity Detection pond 5, Capacitance-resistance humidity sensor is provided in the Humidity Detection pond 5, the capacitance-resistance humidity sensor is connect with data reduction module 26, Humidity Detection pond 5 is connect with evacuated tube 10.
The dustiness detection gas circuit includes sequentially connected third control valve 6, second flowmeter 7, air pump 8 and dustiness Detection cell 9 is provided with airborne particle counter in the dustiness detection cell 9, which is connected to data and changes Module 26 is calculated, dustiness detection cell 9 is connect with evacuated tube 10.
It is as follows that the present embodiment specifically tests and analyzes process:
Detected compressed air enters detection unit by air inlet, followed by the first control valve 1 and pressure sensor 2 After be dispensed into water content detection gas circuit, dustiness detection gas circuit and oil content detection gas circuit be detected.
Water content detects:Detected compressed air enters water content detection gas circuit, followed by the second control valve 3, the Flow meters 4 and Humidity Detection pond 5 detect its water content by capacitance-resistance humidity sensor in Humidity Detection pond 5, and result are passed It send to data reduction module 26, the compressed air after detection is discharged from evacuated tube 10.
Dustiness detects:Detected compressed air enters dustiness detection gas circuit, followed by third control valve 6, the Two flowmeters 7, air pump 8 and dustiness detection cell 9, by airborne particle counter to compressed air in dustiness detection cell 9 In airborne counted, and be transmitted to data reduction module 26, the compressed gas after detection is discharged from evacuated tube 10.
Oil content detects:When in compressed air oil exist in a gaseous form completely, then select the second oil content detect gas Road, detected compressed air enter the second oil content detect gas circuit, followed by second solenoid valve 22, the 5th control valve 23, 4th flowmeter 24 and oil-containing detection cell 25 containing detecting oil content by VOC photoion sensors in detection cell 25, and will count According to data reduction module 26 is transmitted to, the compressed air after being detected is discharged from evacuated tube 10.
In the presence of the oil in compressed air is in the form of on-gaseous, the first oil content detection gas circuit is selected to be detected, The filter holder 15 for being provided with filter membrane 16 is installed on filter membrane to absorb in hermetic collar 14, the first oil content is then made to detect gas circuit Connection, detected compressed air enter after the first oil content detection gas circuit followed by the first solenoid valve 11, the 4th control valve 12, third flowmeter 13, filter membrane are discharged after absorbing hermetic collar 14 and flow quantity recorder 17 from evacuated tube 10, in the process, Filter membrane 16 adsorbs a certain amount of gas;Then the filter holder 15 with filter membrane 16 is absorbed from filter membrane in hermetic collar 14 and is removed, and By being installed in test chamber 20, it is that test chamber 20 provides light source by light source 18, unicast number generator 19, is used and divided by detector 21 Light photometry is detected, and transmits detection data to data reduction module 26.
After data reduction module 26 receives detection data, by water content, the dustiness under data reduction to standard condition It is analyzed into result diagnostic module 27 with after oil content, can intuitively evaluate the gaseous mass of detected compressed air.This Utility model not only can be completed at the same time three water content of compressed air, oil content, dustiness important indicator volumes by primary sample Detection, and the detection of oil content is selected into detection mode according to its existence form, improve detection accuracy.
It should be noted that water content, dustiness and oil content testing result are only transmitted to data in above-described embodiment Convert module 26, can be scaled to the water content, dustiness and oil content of standard condition compressed air accordingly;This practicality is new Type can also connect first flowmeter 4, second flowmeter 7, third flowmeter 13, the 4th flowmeter 24 and flow quantity recorder 17 It is connected to data reduction module 26, is conversed by the relationship of flow and each detected value aqueous in detecting state compressed air Amount, dustiness and oil content.
Technical solutions of the utility model are exemplarily described utility model above in conjunction with attached drawing, it is clear that this practicality Novel specific implementation is not subject to the restrictions described above, as long as using the methodology and technical solution progress of the utility model Various unsubstantialities improve, or it is not improved the design of utility model and technical solution are directly applied into other occasions, It both is within the protection scope of the present invention.

Claims (9)

1. a kind of power plant's compressed air gaseous mass comprehensive detection and analysis system, including detection unit, the detection unit packet Include water content detection gas circuit, dustiness detection gas circuit and oil content detection gas circuit, which is characterized in that the detection unit further includes Air inlet, the air inlet are connected with the first control valve, and first control valve is connected with pressure sensor, the pressure sensing The outlet of device is connect with water content detection gas circuit, dustiness detection gas circuit, oil content detection gas circuit respectively, the oil content detection Gas circuit includes that the first oil content detection gas circuit and the second oil content in parallel detect gas circuit;The detection unit is connected with data point Diagnosis unit is analysed, the data analysis diagnosis unit includes data reduction module, and the data reduction module is connected with result and examines Disconnected module, water content detection gas circuit, dustiness detection gas circuit, oil content detection gas circuit are connect with data reduction module.
2. a kind of power plant's compressed air gaseous mass comprehensive detection according to claim 1 and analysis system, feature exist In the water content detection gas circuit, dustiness detection gas circuit, the first oil content detection gas circuit and the second oil content detection gas circuit are equal It is connected with evacuated tube.
3. a kind of power plant's compressed air gaseous mass comprehensive detection according to claim 2 and analysis system, feature exist In the evacuated tube is one, which detects gas circuit by five-way joint and water content, dustiness detects gas circuit, first Oil content detects gas circuit and the detection gas circuit connection of the second oil content.
4. a kind of power plant's compressed air gaseous mass comprehensive detection according to any one of claims 1 to 3 and analysis system, It is characterized in that, the first oil content detection gas circuit includes sequentially connected first solenoid valve, the 4th control valve, third flow Meter, filter membrane absorb hermetic collar, flow quantity recorder, and the flow quantity recorder is connect with evacuated tube, and the filter membrane absorbs sealing card Dismountable filter holder is provided in set, the filter holder is equipped with filter membrane;It further includes successively that first oil-containing, which detects gas circuit, The light source of connection, unicast number optical generator, test chamber and detector, the detector are connected to data reduction module.
5. a kind of power plant's compressed air gaseous mass comprehensive detection according to claim 4 and analysis system, feature exist In the filter membrane uses aperture for the polytetrafluoroethylene film of 0.01um, a diameter of 10mm of filter membrane.
6. a kind of power plant's compressed air gaseous mass comprehensive detection according to any one of claims 1 to 3 and analysis system, It is characterized in that, the second oil content detection gas circuit includes sequentially connected second solenoid valve, the 5th control valve, the 4th flow Meter, oil content detection cell, the oil content detection cell are connect with evacuated tube, and VOC photoions are arranged in the oil content detection cell Sensor, the VOC photoions sensor are connected to data reduction module.
7. a kind of power plant's compressed air gaseous mass comprehensive detection according to claim 6 and analysis system, feature exist In the VOC photoions sensor is embedded photoelectric sensor.
8. a kind of power plant's compressed air gaseous mass comprehensive detection according to any one of claims 1 to 3 and analysis system, It is characterized in that, the water content detection gas circuit includes sequentially connected second control valve, first flowmeter and Humidity Detection pond, Capacitance-resistance humidity sensor is provided in the Humidity Detection pond, the capacitance-resistance humidity sensor is connect with data reduction module, wet Degree detection cell is connect with evacuated tube.
9. a kind of power plant's compressed air gaseous mass comprehensive detection according to any one of claims 1 to 3 and analysis system, It is characterized in that, the dustiness detection gas circuit includes sequentially connected third control valve, second flowmeter, air pump, dustiness Detection cell is provided with airborne particle counter in the dustiness detection cell, and the airborne particle counter is connected to data and changes Module is calculated, dustiness detection cell is connect with evacuated tube.
CN201820313762.0U 2018-03-07 2018-03-07 A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system Active CN208091862U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108398366A (en) * 2018-03-07 2018-08-14 中国大唐集团科学技术研究院有限公司华东分公司 A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108398366A (en) * 2018-03-07 2018-08-14 中国大唐集团科学技术研究院有限公司华东分公司 A kind of power plant's compressed air gaseous mass comprehensive detection and analysis system and method
CN108398366B (en) * 2018-03-07 2024-09-17 中国大唐集团科学技术研究总院有限公司华东电力试验研究院 Comprehensive detection and analysis system and method for gas quality of compressed air of power plant

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Address after: 236000 No. 669 Mingzhu Avenue, Baiyan Science Park, high tech Zone, Hefei, Anhui Province

Patentee after: East China electric power test and Research Institute of China Datang Group Science and Technology Research Institute Co.,Ltd.

Country or region after: China

Patentee after: DATANG BOILER PRESSURE VESSEL EXAMINATION CENTER Co.,Ltd.

Address before: 236000 Innovation Avenue 666, Hefei Hi-tech Zone, Anhui Province, as Intelligent Building

Patentee before: CHINA DATANG CORPORATION SCIENCE AND TECHNOLOGY RESEARCH INSTITUTE Co.,Ltd. EAST CHINA BRANCH

Country or region before: China

Patentee before: DATANG BOILER PRESSURE VESSEL EXAMINATION CENTER Co.,Ltd.