CN208086493U - A kind of cutting agency and material stocking device - Google Patents
A kind of cutting agency and material stocking device Download PDFInfo
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- CN208086493U CN208086493U CN201721741655.XU CN201721741655U CN208086493U CN 208086493 U CN208086493 U CN 208086493U CN 201721741655 U CN201721741655 U CN 201721741655U CN 208086493 U CN208086493 U CN 208086493U
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Abstract
The utility model is related to a kind of cutting agencies, including hopper ontology, the top of the hopper ontology is equipped with feed inlet, the lower part of the hopper ontology is at least provided with the first blanking funnel and the second blanking funnel, the first blanking funnel is connected with the second blanking funnel by extensible member, the extensible member can drive the first blanking funnel and/or the second blanking funnel to rotate and change cutting agency blanking point, the first blanking funnel and the second blanking funnel are respectively equipped with the first blanking channel and the second blanking channel, the adjustable member for adjusting selection material blanking channel is equipped in the cutting agency.The cutting agency of the utility model makes the first blanking funnel and the second blanking funnel move by the driving of extensible member, and then the blanking point in bedding plant during windrow is changed by workload, ensure that the work surface of its bottom in scraper reclaimer work can contact material heap, the problem of preventing from doing virtual work, equipment feeding efficiency is improved, the use cost of factory is reduced.
Description
Technical field
The utility model belongs to handling technique field, and in particular to a kind of cutting agency, material stocking device and windrow method.
Background technology
During the windrow of bedding plant, it will usually the maximum accumulation capacity of design, then by the blanking component of material stocking device
The vertex for being fixed on maximum accumulation capacity carries out blanking, and after the completion of blanking, scrapper conveyor carries out feeding；But often bedding plant come
Material is not the maximum accumulation capacity of design, or does not reach maximum reserves and just need feeding, or takes partial material away and carry out heap again
When material does not reach maximum reserves and just needs feeding, such as Fig. 5~7, material heap causes material that cannot pile with stock ground, material heap completely at this time
Heap-type be not close to discharge port, the work surface of its bottom can not contact material heap, the portion of scraping when reclaimer is started to work
Divide material that cannot be fetched into system belt conveyor to transport, rake can only be transported in stock ground to discharge port, and then ask in the presence of virtual work
Topic, this process industry is interior to be known as flat material, this process takes, and consumes energy, and waste of manpower increases equipment attrition, reduces equipment and makees
The industry service life increases plant maintenance workload.
To sum up, it is urgent to provide the operating efficiency in a kind of raising reclaiming process, equipment feeding efficiency is improved, energy consumption is saved,
Equipment attrition is reduced, the equipment operation service life is increased, plant maintenance workload is reduced, reduces the blanking machine of the use cost of factory
Structure and material stocking device.
Utility model content
The purpose of this utility model is to provide a kind of operating efficiency improved in reclaiming process, improves equipment feeding effect
Rate saves energy consumption, reduces equipment attrition, increases the equipment operation service life, reduces plant maintenance workload, reduce the use of factory at
This blanking device and material stocking device.
Above-mentioned purpose is to be achieved through the following technical solutions：A kind of cutting agency, including hopper ontology, which is characterized in that
The top of the hopper ontology is equipped with feed inlet, and the lower part of the hopper ontology is at least provided with the first blanking funnel and the second blanking
Funnel, the first blanking funnel and the second blanking funnel are connected by extensible member, and the extensible member can drive under described first
Material funnel and/or the second blanking funnel rotate and change cutting agency blanking point, the first blanking funnel and the second blanking chute
Bucket is respectively equipped with the first blanking channel and the second blanking channel, is equipped in the cutting agency logical for adjusting selection material blanking
The adjustable member in road.
The cutting agency of the utility model makes the first blanking funnel and the second blanking chute by the driving of extensible member
Bucket movement, and then the blanking point in bedding plant during windrow is changed by workload, and then ensure that material heap piles up suitable storage
In stock ground, material can be got in feeding for the first time by meeting scraper reclaimer always, ensure its bottom in scraper reclaimer work
Work surface can contact material heap, the problem of preventing from doing virtual work, improve equipment feeding efficiency, reduce the use cost of factory.
Preferably, further technical solution is：The adjustable member is returning face plate, the returning face plate and the first blanking chute
Bucket, the second blanking funnel are hinged, and the returning face plate can rotate along the hinge of three and realize first blanking channel and the
The folding of two blanking channels.
Further technical solution is：The returning face plate is equipped with shaft, the first blanking funnel, the second blanking funnel
Hinged with the shaft, the cutting agency is equipped with motor, and the motor shaft of the motor is connected with the shaft, the motor work
As when drive the shaft to rotate, and then drive the returning face plate overturning, the extensible member can drive the first blanking funnel
And/or second blanking funnel rotated along the shaft.
The utility model also provides a kind of material stocking device, including transmission mechanism and any of the above-described cutting agency,
The transmission mechanism can will be in material transferring to the cutting agency.
Description of the drawings
The attached drawing for constituting the part of the utility model is used to provide a further understanding of the present invention, this practicality is new
The illustrative embodiments and their description of type are not constituted improper limits to the present invention for explaining the utility model.
Fig. 1 is a kind of structural schematic diagram from cutting agency involved by a kind of embodiment of the utility model；
Fig. 2 is the schematic diagram of the bedding plant involved by a kind of embodiment of the utility model；
Fig. 3 is the signal of the bedding plant maximum capacity accumulation full with substance state involved by a kind of embodiment of the utility model
Figure；
Fig. 4 be the utility model is related to bedding plant maximum capacity accumulate full with substance state when reclaimer reclaiming process show
It is intended to；
Fig. 5 be when bedding plant does not reach maximum reserves after the blanking point blanking that maximum capacity accumulates full with substance material heap
Schematic shapes；
Fig. 6 is that bedding plant takes partial material away and carries out windrow again, and does not reach the material that maximum reserves just needs feeding
Heap shape；
Fig. 7 be it is shown in fig. 5 in the case of reclaimer reclaiming process schematic diagram；
Fig. 8 is that the bedding plant involved by a kind of embodiment of the utility model selects Optimum panel cutting point blanking solid accumulation shape
The schematic diagram of state；
Fig. 9 is the geography of the geographical Shape measure device detection stockyard material heap involved by a kind of embodiment of the utility model
The schematic diagram of shape characteristic；
Figure 10 is the schematic diagram of the material heap shaped grid representation of a surface method involved by a kind of embodiment of the utility model.
In figure：
13 feed inlet of geographical 2 hopper ontology of Shape measure device, 4 first blanking funnel
5 second blanking funnel, 6 extensible member, 7 first blanking channel, 8 second blanking channel
9 returning face plate, 10 shaft, 11 material fetching mechanism, 12 transmission device
13 material extracting operation face, 14 repose angle of material, 15 grid vertex, 16 grades of walls
17 maximum storage material heap, 18 discharge port, 19 floor stock amount material heap, 20 cutting agency
21 workload material heap A1 can measure region A2 immeasurabilities region B material heaps
Specific implementation mode
The utility model is described in detail below in conjunction with the accompanying drawings, the description of this part be only it is exemplary and explanatory,
There should not be any restriction effect to the scope of protection of the utility model.In addition, those skilled in the art's retouching according to this document
It states, the corresponding combination can be carried out to the feature in embodiment in this document and in different embodiments.
The utility model embodiment is as follows, referring to Fig.1, a kind of cutting agency 20, including hopper ontology 2, which is characterized in that
The top of the hopper ontology 2 is equipped with feed inlet 3, and the lower part of the hopper ontology 2 is at least provided with the first blanking funnel 4 and second
Blanking funnel 5, the first blanking funnel 4 are connected with the second blanking funnel 5 by extensible member 6, and the extensible member 6 can drive institute
It states the first blanking funnel 4 and/or the second blanking funnel 5 rotates and changes 20 blanking point of cutting agency, the first blanking funnel 4
It is respectively equipped with the first blanking channel 7 and the second blanking channel 8 with the second blanking funnel 5, is equipped with and is used in the cutting agency 20
Adjust the adjustable member of selection material blanking channel.
The cutting agency 20 of the utility model is made by the driving of extensible member 6 under the first blanking funnel 4 and second
Expect that funnel 5 moves, and then the blanking point in bedding plant during windrow, such as Fig. 8 are changed by workload, and then ensures material heap heap
In suitable bedding plant, material can be got in feeding for the first time by meeting scraper reclaimer always, ensure scraper reclaimer work
In the work surface of its bottom can contact material heap, the problem of preventing from doing virtual work, improve equipment feeding efficiency, reduce making for factory
Use cost.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1, the adjustable member is returning face plate
9, the returning face plate 9 is hinged with the first blanking funnel 4, the second blanking funnel 5, and the returning face plate 9 can turn along the hinge of three
Move and realize the folding of first blanking channel, 7 and second blanking channel 8.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 1, the returning face plate 9, which is equipped with, to be turned
Axis 10, the first blanking funnel 4, the second blanking funnel 5 are hinged with the shaft 10, and the cutting agency 20 is equipped with motor,
The motor shaft of the motor is connected with the shaft 10, and the motor drives the shaft 10 to rotate when working, and then drives institute
The overturning of returning face plate 9 is stated, the extensible member 6 can drive the first blanking funnel 4 and/or the second blanking funnel 5 along the shaft
10 rotations.
The utility model also provides a kind of material stocking device, and embodiment is as follows, including transmission mechanism and any of the above-described described
Cutting agency 20, the transmission mechanism can will be in material transferring to the cutting agency 20.
The utility model also provides a kind of windrow method, and embodiment is as follows, such as Fig. 2, Fig. 3, Fig. 4 and Fig. 8, using above-mentioned
Material stocking device described in one carries out the windrow of bedding plant, and the windrow method includes the following steps：
(1) determination of Optimum panel cutting point；
(2) 20 blanking point of cutting agency is located in Optimum panel cutting point；
(3) material stocking device carries out windrow until completing this windrow operation.
Windrow operation is carried out using this method, it is ensured that when supplied materials is not abundant during windrow, such as Fig. 2, Fig. 3, Fig. 4 and
Fig. 8 calculates optimal blanking point according to the workload of windrow, ensures heap-type under the premise of meeting windrow close to discharge port 18,
Ensure that the bottom for scraping material to feeding face when material fetching mechanism 11 starts to take on charge level drops down onto material conveying device from discharge port 18
It is transferred out on 12.The operating efficiency being greatly improved in this way in reclaiming process saves energy consumption, reduces equipment attrition, and increase is set
In the standby operation service life, reduce plant maintenance workload.
On the basis of the above embodiments, in another embodiment of the utility model, it is described such as Fig. 2, Fig. 3, Fig. 4 and Fig. 8
The side of bedding plant is barricade, and the other side is equipped with discharge port 18, and Optimum panel cutting point calculates determining specific step in the step (1)
Suddenly it is：It is calculated according to the material maximum storage, windrow length and material heap angle of repose of bedding plant design and determines material in bedding plant
The first geometric cross section of material heap in the width direction under maximum storage, material heap contour line and discharging in first geometric cross section
The intersection point of mouth 18 is set as discharge point, and the length of side of connection vertex and discharge point is set as the first side in first geometric cross section；Then
Calculate the second geometric cross section of material heap in the width direction under this workload：Determine the discharge point of second geometric cross section with
The discharge point of first geometric cross section overlaps and the vertex of second geometric cross section be located in first geometric cross section the
Then basic principle on one side determines the specific location on the vertex in the second geometric cross section according to the workload of this subjob,
The surface on the vertex in second geometric cross section is Optimum panel cutting point.
It will be appreciated by those skilled in the art that the material heap that heap goes out during windrow is elongated, as bar shaped material heap.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 8, in the step (2), first really
Determine the floor stock amount of bedding plant, the principle that the floor stock amount meets minimum reserve amount according to materials department calculates, so
Determine the Optimum panel cutting point of floor stock amount according to the floor stock amount of bedding plant afterwards, computational methods with it is optimal in step (1)
Blanking point calculating method is consistent；The Optimum panel cutting point that blanking point is moved to floor stock further according to result of calculation carries out blanking work
Industry carries out down the Optimum panel cutting point that blanking point is moved under homework book subjob amount after discharge quantity reaches floor stock amount
Expect operation.So set, when discharge quantity reaches floor stock amount, you can control material fetching mechanism 11 carries out operation, improves and makees
Industry efficiency.
On the basis of the above embodiments, in another embodiment of the utility model, the first blanking funnel 4 and hopper
Ontology 2 is fixedly connected and as the blanking point under material maximum storage in bedding plant, the extensible member 6 is according to real-time operation
Amount drives the second blanking funnel 5 to move to its feed opening to be located at Optimum panel cutting point.Certainly, during Specific construction, first
Blanking funnel 4 and the second equal blanking funnel rotatably change blanking point, can be set according to Specific construction situation.
On the basis of the above embodiments, in another embodiment of the utility model, the material stocking device is equipped with detection module
And control module, the detection module include at least the geographical Shape measure device 1 for detecting bedding plant geography shape characteristic
And the position detecting device of the feed opening position for detecting the second blanking funnel 5, the geography shape characteristic include at least
The coordinate value of the surface topography of bedding plant material heap and its precalculated position in preset coordinate system；The detection module will detect
Data information transfer give the control module, the control module that the data information of acquisition is obtained control by control operation
As a result, the control module controls the material stocking device according to control result and its cutting agency 20 carries out corresponding motion action
And the target that fulfils assignment.
Region division in effective stockpiling area is that continuous grid is bent by the method that stock ground uses gridding, such as Figure 10
Face, the vertex of each grid cell has a three dimensional space coordinate value (x, y, z) on curved surface, and the coordinate value is with certain in stock ground
Static three dimensions point, which is used as, refers to co-ordinate zero point, and wherein x and y coordinates represent material heap surface mesh vertex 15 in the horizontal direction
On positional value, z values represent the height on material heap surface mesh vertex 15, the i.e. height value of material heap surface specified point, the ruler of grid
It is very little to be adjusted according to the requirement of display precision.The geography Shape measure device 1 can be include 3D laser scanners
Measurement inside and modeling.
The utility model can be used for may be implemented large-scale bulk goods material heap field and realize stacker device at the scene without operation department comprehensively
Overall process automatic stockpiling operation in the case of machine.The utility model can fully ensure that stock ground utilization rate, play heap reclaimer device
Heap reclaiming capacity and other functions on the basis of, in heap reclaimer device without operation driver operate and monitor, in Central Control Room
It does not need personnel and carries out whole control operation, existing bulk cargo stock yard the degree of automation is low, operator's labour to overcome
Intensity height, the low defect low with utilization of area rate of operating efficiency.
On the basis of the above embodiments, in another embodiment of the utility model, the control module receives job instruction,
And judge whether this workload is consistent with material maximum storage in bedding plant, and when the two is identical, the control module control
Regulating part movement processed is closed the second blanking channel 8 while opening the first blanking channel 7, then controls material stocking device operation and carries out
Windrow；When the two differs, the control module obtains the blanking of present apparatus cutting agency 20 by position detecting device
Position coordinates of the point in stock ground, and the seat for the Optimum panel cutting point that the calculating in the position coordinates of reception and step (1) is obtained
Mark is compared, and sends out order control extensible member 6 work according to comparison result and the feed opening of the second blanking funnel 5 is driven to move
It moves to Optimum panel cutting point, then control material stocking device, which is run, carries out windrow, and during windrow, geographical Shape measure device 1 is real-time
Detection data is sent to control module, the bedding plant geography shape characteristic data of reception handle by the control module
To the heap shape sectional view information of material heap, and with step (1) in calculate this workload under material heap in the width direction second
Geometric cross section is compared, and judges whether the vertex of the real-time heap shape sectional view of material heap with the vertex of the second geometric cross section is in same
No on one vertical line, then control module control contracting part works and the feed opening of the second blanking funnel 5 is driven to move and clicked through to blanking
Row fine tuning, until completing this windrow operation.
On the basis of the above embodiments, in another embodiment of the utility model, such as Fig. 9, the geography Shape measure dress
The geographical pattern spy that bedding plant can measure the geographical shape characteristic in region and can calculate and obtain immeasurability region can be detected by setting 1
Sign, the immeasurability region is the blind area of the geographical Shape measure device 1, wherein the geographical shape in the immeasurability region
Computation model in looks feature acquisition process is：Z=tan (θ) (x-xp)+zp+z0, in formula, θ is the angle of repose of material heap material, x
With z be respectively geographical Shape measure device 1 material heap immeasurability region abscissa of the arbitrary point in preset coordinate system
And ordinate, xpWith zpFocus p of the respectively geographical Shape measure device 1 in the measurable region of material heap and immeasurability region
Abscissa in preset coordinate system and ordinate, the z0For adjustment factor, the adjustment factor can be according to geographical pattern
The coordinate of the installation site of detection device 1 and the relative position relation of rickyard coordinate determine.So set, in scheduled coordinate
In system, the abscissa and ordinate that provide material heap any point can calculate the height value of material heap surface specified point, to obtain
Whole shape characteristic data on surface can be obtained to material heap, then control module carries out phase to heap reclaimer device based on the data
Control operation is closed, realizes the automatic intelligent of windrow.
On the basis of the above embodiments, in another embodiment of the utility model, the control module is by the data of reception
Information is stored in data server and real-time update, wherein the geographical topographic data of bedding plant is stored with DEM terrain data formats
In data server, the control module can convert bedding plant geography topographic data to 2D or 3D heap shapes by computing module
It has been shown that, 2D the or 3D heaps shape is shown rests in peace including at least the name of material of each material heap, heap annular volume, heap shape in bedding plant
Angle, heap shape sectional view information；Wherein, reason topographic data in complete feed place is converted into the calculating process that 2D or 3D heap shapes are shown, institute
The computation model for stating the heap annular volume of material heap isIn formula, m and n are stock ground DEM terrain data lattice
Grid number under formula, wherein m is the stock ground line number under DEM terrain data formats, and n is the stock ground under DEM terrain data formats
Columns, hijFor the corresponding grid height value under the i-th row j row, V is the heap annular volume of material heap.
The utility model can record complete feed field material statistical information in real time by this system, and be looked by control module
Complete feed field material statistical information is ask, realizes the function of making an inventory of goods in a warehouse of complete feed field.
On the basis of the above embodiments, in another embodiment of the utility model, the control module is geographical by bedding plant
Topographic data includes the name of material of each material heap in complete feed field, heap annular volume, heap shape angle of repose, heap by computing module acquisition
2D the or 3D heap shapes of shape sectional view information show, and are shown to 2D or 3D heap shapes according to the information to prestore in the control module
Each material heap carries out the mark of name of material.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (4)
1. a kind of cutting agency, including hopper ontology, which is characterized in that the top of the hopper ontology is equipped with feed inlet, described
The lower part of hopper ontology is at least provided with the first blanking funnel and the second blanking funnel, the first blanking funnel and the second blanking chute
Bucket is connected by extensible member, and the extensible member can drive the first blanking funnel and/or the second blanking funnel to rotate and change
Cutting agency blanking point, the first blanking funnel and the second blanking funnel are respectively equipped with the first blanking channel and the second blanking is logical
Road, the interior adjustable member being equipped with for adjusting selection material blanking channel of the cutting agency.
2. cutting agency according to claim 1, which is characterized in that the adjustable member be returning face plate, the returning face plate with
First blanking funnel, the second blanking funnel are hinged, and the returning face plate can be rotated along the hinge of three and be realized under described first
Expect the folding in channel and the second blanking channel.
3. cutting agency according to claim 2, which is characterized in that the returning face plate is equipped with shaft, first blanking
Funnel, the second blanking funnel and the shaft are hinged, and the cutting agency is equipped with motor, the motor shaft of the motor with described turn
Axis is connected, and the motor drives the shaft to rotate when working, and then drives the returning face plate overturning, and the extensible member can drive
The first blanking funnel and/or the second blanking funnel are rotated along the shaft.
4. a kind of material stocking device, which is characterized in that including the blanking described in transmission mechanism and claims 1 to 3 any one
Mechanism, the transmission mechanism can will be in material transferrings to the cutting agency.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721741655.XU CN208086493U (en) | 2017-12-13 | 2017-12-13 | A kind of cutting agency and material stocking device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721741655.XU CN208086493U (en) | 2017-12-13 | 2017-12-13 | A kind of cutting agency and material stocking device |
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| CN208086493U true CN208086493U (en) | 2018-11-13 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108100687A (en) * | 2017-12-13 | 2018-06-01 | 泰富重工制造有限公司 | A kind of lower hopper, material stocking device and windrow method |
| CN112547164A (en) * | 2021-01-04 | 2021-03-26 | 郭谦佑 | Processing device and processing method of brown rice |
| CN112916085A (en) * | 2021-02-24 | 2021-06-08 | 郭孜博 | Integrated rice processing device and working method thereof |
| CN108100687B (en) * | 2017-12-13 | 2024-06-21 | 泰富重工制造有限公司 | Discharging hopper, stacking device and stacking method |
-
2017
- 2017-12-13 CN CN201721741655.XU patent/CN208086493U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108100687A (en) * | 2017-12-13 | 2018-06-01 | 泰富重工制造有限公司 | A kind of lower hopper, material stocking device and windrow method |
| CN108100687B (en) * | 2017-12-13 | 2024-06-21 | 泰富重工制造有限公司 | Discharging hopper, stacking device and stacking method |
| CN112547164A (en) * | 2021-01-04 | 2021-03-26 | 郭谦佑 | Processing device and processing method of brown rice |
| CN112916085A (en) * | 2021-02-24 | 2021-06-08 | 郭孜博 | Integrated rice processing device and working method thereof |
| CN112916085B (en) * | 2021-02-24 | 2022-08-16 | 湖南浩天米业有限公司 | Integrated rice processing device and working method thereof |
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