CN208084997U - A kind of automatic PPR pipe fusion splicing devices - Google Patents

A kind of automatic PPR pipe fusion splicing devices Download PDF

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Publication number
CN208084997U
CN208084997U CN201820305123.XU CN201820305123U CN208084997U CN 208084997 U CN208084997 U CN 208084997U CN 201820305123 U CN201820305123 U CN 201820305123U CN 208084997 U CN208084997 U CN 208084997U
Authority
CN
China
Prior art keywords
die head
clamping unit
fixture
stepper motor
automatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820305123.XU
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Chinese (zh)
Inventor
徐守波
罗淑琴
徐雯雯
房国志
孙康瞳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin University of Science and Technology
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Harbin University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin University of Science and Technology filed Critical Harbin University of Science and Technology
Priority to CN201820305123.XU priority Critical patent/CN208084997U/en
Application granted granted Critical
Publication of CN208084997U publication Critical patent/CN208084997U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model is related to a kind of automatic PPR pipe fusion splicing devices, belong to pipeline welding and field of intelligent control.The utility model is to solve the problems, such as that manual weld PPR pipe is influenced by manual operation.The automatic PPR pipe fusion splicing devices are provided with including pedestal, and intermediate be provided with can be to die head clamping unit that different model die head heats above pedestal;Die head clamping unit both sides are provided with tubing clamping unit, and fixture is provided on tubing clamping unit, are used for the tubing of clamping different size, laser emitter and laser pickoff are provided on fixture, drive leading screw to realize automatic welding along guide rail feeding by motor.The utility model can make different size tubing and pipe fitting realize automatic welding, in the case of so that fusion process is happened at Best Times, temperature, position, ensure welding reliability, also reduce the waste of material;The utility model portable construction, corner is more, heavy workload in the case of, mitigate intensity of workers, improve fusion efficiency.

Description

A kind of automatic PPR pipe fusion splicing devices
Technical field:
The utility model is related to a kind of automatic PPR pipe fusion splicing devices, belong to pipeline welding and field of intelligent control.
Background technology:
PPR pipe is excellent with energy-saving and environmental protection, high-strength light, corrosion-resistant, construction and easy, the service life length of repair etc. because of it Point is widely used in construction industries, municipal administration, the industry such as building water supply and drainage, town and country plumbing, industrial fluids conveying, agricultural irrigation And agriculture field.Currently, PPR pipe hot-melting tool typically belongs to full manual manipulation mode on the market, pipe fitting is promoted into welding manually Device heats in die head, reaches after process time and pipe fitting from die head while to be removed immediately, then manually it is rapid without spin directly Line is uniformly inserted into required depth, that is, completes welding.This manual mode is promoted angle, environment by manual operation strength, tubing The factors such as temperature, process time influence, and lead to the optimum state for being not achieved or missing water pipe welding, and welding effect is undesirable, hold Easily leave leakage hidden trouble.
Invention content:
The purpose of this utility model is to provide a kind of automatic PPR pipe fusion splicing devices and passes through intelligent integrated using automated process Chip and special mechanical structure are automatically performed PPR pipe hot-melt adhesive paste, make welding effect it is safer, fastening, operation it is easier.In order to Realize that above-mentioned purpose, a kind of automatic PPR pipe fusion splicing devices of the utility model are achieved through the following technical solutions:
1. a kind of automatic PPR pipe fusion splicing devices include pedestal, intermediate above the pedestal to be provided with die head clamping unit, Die head is arranged in both sides on the die head clamping unit, is provided with temperature sensor on the die head, the both sides die head back side is set It is equipped with heating core, the heating core is connected with the die head, and thermal infrared imager is provided among the die head clamping unit;It is described Die head clamping unit both sides be provided with tubing clamping unit, fixture is provided on the tubing clamping unit, on the fixture It is provided with laser emitter and laser pickoff;Monolithic mainboard, the monolithic mainboard top are provided on the right side of the pedestal It is provided with button, the button is connected with monolithic mainboard;It is provided with display screen, the display above the key switch Screen is connected with the monolithic mainboard;It is provided with relay, the relay and the heating on the left of the monolithic mainboard Core is connected, and the relay is connected with the monolithic mainboard;The laser emitter and laser pickoff and the list Piece mainboard is connected;It is provided with stepper motor driver above the relay, is arranged above the stepper motor driver There is stepper motor, the stepper motor to be connected with the stepper motor driver, the stepper motor driver with it is described Monolithic mainboard is connected;
A kind of automatic PPR pipe fusion splicing devices, the die head clamping unit are slided along die head guide rail;
A kind of automatic PPR pipe fusion splicing devices are provided with leading screw, fixture and fixture on the tubing clamping unit and lead Rail;The leading screw is connected with the stepper motor;Positive/negative thread is provided on the fixture to connect simultaneously with the leading screw spiral It is moved along the clamp rail;It is provided with rubber washer on the inside of the fixture;Spanner is provided on the fixture, the spanner is adopted Use cam structure;It is provided with screw rod below the spanner, the screw rod is coupled with the fixture using pin.
Advantageous effect:1. compared with prior art, a kind of automatic PPR pipe fusion splicing devices of the utility model can make difference The tubing and pipe fitting of specification realize automatic butt, and entire fusion process is made to be happened at Best Times, temperature and position, ensure that The reliability of welding also reduces the waste of material to a certain extent.
2. portable construction, easy to carry, in the case where corner is more, workload is larger, hence it is evident that working efficiency is improved, and Mitigate the labor intensity of staff, it is more effortless.
Description of the drawings:
Attached drawing 1 is the structural schematic diagram of the utility model.
Attached drawing 2 is the left diagram of the utility model tubing clamping unit.As shown in the figure:1- pedestals, 2- die head clamping units, 3- Tubing clamping unit, 4- thermal infrared imagers, 5- clamp rails, 6- leading screws, 7- rubber washers, 8- spanners, 9- screw rods, 10- cylinders Pin, 11-A -11-D fixtures, 12- die head guide rails, 13- die heads, 14- stepper motors, 15- display screens, 16- buttons, 17- microcontrollers Mainboard, 18- stepper motor drivers, 19- relays, 20- laser emitters, 21- heating cores, 22- temperature sensors, 23- swash Optical receiver
Specific implementation mode:
Embodiment 1:It please referring to Fig.1 and illustrates present embodiment, a kind of automatic PPR pipe fusion splicing devices include pedestal 1, The top of the pedestal 1 is intermediate to be provided with die head clamping unit 2, on the die head clamping unit 2 both sides setting can coordinate different shaped Number die head 13, be provided with temperature sensor 22 on the die head 13,13 back side of both sides die head is provided with heating core 21, institute It states heating core 21 with the die head 13 to be connected, thermal infrared imager 4 is provided among the die head clamping unit 2;The die head dress 2 both sides of folder unit are provided with tubing clamping unit 3, and 3 are provided with four groups of fixtures 11-A, 11-B, 11- on the tubing clamping unit C, laser emitter 20 and laser pickoff 23 are respectively arranged on 11-D, described fixture 11-B, 11-C;It is set on the right side of the pedestal It is equipped with monolithic mainboard 17,17 top of the monolithic mainboard is provided with button 16, the button 16 and 17 phase of monolithic mainboard Connection;16 top of the button is provided with display screen 15, and the display screen 15 is connected with the monolithic mainboard 17;The list The left side of piece mainboard 17 is provided with relay 19, and the relay 19 is connected with the heating core 21, the relay 19 with The monolithic mainboard 17 is connected;The laser emitter 20 and laser pickoff 23 are connected with the monolithic mainboard 17 It connects;19 top of the relay is provided with stepper motor driver 18, and 18 top of the stepper motor driver is provided with stepping Motor 14, the stepper motor 14 are connected with the stepper motor driver 18, the stepper motor driver 18 with it is described Monolithic mainboard 17 is connected.Tubing and pipe fitting can be made to carry out welding in optimum position, temperature and time.
Embodiment 2:It please refers to Fig.1 and illustrates present embodiment, a kind of automatic PPR pipe fusion splicing devices, the die head Clamping unit 2 is slided along die head guide rail 12.
Embodiment 3:It please refers to Fig. 2 and illustrates present embodiment, a kind of automatic PPR pipe fusion splicing devices, the tubing Leading screw 6, fixture 11 and clamp rail 5 are provided on clamping unit 3;The leading screw 6 is connected with the stepper motor 14; Positive/negative thread is provided on the fixture 11 to connect with 6 spiral of the leading screw and move along the clamp rail 5;The folder 11 inside of tool is provided with rubber washer 7, and spanner 8 is provided on the fixture 11, and the spanner 8 uses cam structure, makes company It connects and more fastens;8 lower section of the spanner is provided with screw rod 9, and the screw rod 9 couples 10 with the fixture using pin, is used for freqency fine adjustment machine Structure is elastic, therefore tubing clamping unit 3 can be used for the tubing of clamping different size, and can realize the automatic butt of tubing.

Claims (3)

1. a kind of automatic PPR pipe fusion splicing devices, it is characterised in that:Including pedestal(1), the pedestal(1)It is provided among top Die head clamping unit(2), the die head clamping unit(2)Both sides are provided with die head(13), the die head(13)Upper setting There is temperature sensor(22), the both sides die head(13)The back side is provided with heating core(21), the heating core(21)With the mould Head(13)It is connected, the die head clamping unit(2)Centre is provided with thermal infrared imager(4);The die head clamping unit(2)Two Side is provided with tubing clamping unit(3), the tubing clamping unit(3)On be provided with fixture(11), the fixture(11)On set It is equipped with laser emitter(20)And laser pickoff(23);The pedestal(1)Right side is provided with monolithic mainboard(17)It is described Monolithic mainboard(17)Top is provided with button(16), the button(16)With monolithic mainboard(17)It is connected;It is described Button(16)Top is provided with display screen(15), the display screen(15)With the monolithic mainboard(17)It is connected; The monolithic mainboard(17)Left side is provided with relay(19), the relay(19)With the heating core(21)Phase Connection, the relay(19)With the monolithic mainboard(17)It is connected;The laser emitter(20)And laser Receiver(23)With the monolithic mainboard(17)It is connected;The relay(19)Top is provided with stepper motor driving Device(18), the stepper motor driver(18)Top is provided with stepper motor(14), the stepper motor(14)And institute The stepper motor driver stated(18)It is connected, the stepper motor driver(18)With the monolithic mainboard(17)Phase Connection.
2. a kind of automatic PPR pipe fusion splicing devices according to claim 1, it is characterised in that:The die head clamping unit(2) Along die head guide rail(12)Sliding.
3. a kind of automatic PPR pipe fusion splicing devices according to claim 1, it is characterised in that:The tubing clamping unit(3) On be provided with leading screw(6), fixture(11)And clamp rail(5);The leading screw(6)With the stepper motor(14)It is connected It connects;The fixture(11)On be provided with positive/negative thread and the leading screw(6)Spiral connects and along the clamp rail(5)It moves It is dynamic;The fixture(11)Inside is provided with rubber washer(7);The fixture(11)It is provided with spanner(8), the spanner (8)Using cam structure;The spanner(8)Lower section is provided with screw rod(9), the screw rod(9)With the fixture(11)It adopts Coupled with pin(10).
CN201820305123.XU 2018-03-06 2018-03-06 A kind of automatic PPR pipe fusion splicing devices Expired - Fee Related CN208084997U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820305123.XU CN208084997U (en) 2018-03-06 2018-03-06 A kind of automatic PPR pipe fusion splicing devices

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820305123.XU CN208084997U (en) 2018-03-06 2018-03-06 A kind of automatic PPR pipe fusion splicing devices

Publications (1)

Publication Number Publication Date
CN208084997U true CN208084997U (en) 2018-11-13

Family

ID=64061783

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820305123.XU Expired - Fee Related CN208084997U (en) 2018-03-06 2018-03-06 A kind of automatic PPR pipe fusion splicing devices

Country Status (1)

Country Link
CN (1) CN208084997U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110039790A (en) * 2019-03-21 2019-07-23 浙江伟星新型建材股份有限公司 A kind of pipe prefabrication component is dedicated to be welded machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110039790A (en) * 2019-03-21 2019-07-23 浙江伟星新型建材股份有限公司 A kind of pipe prefabrication component is dedicated to be welded machine
CN110039790B (en) * 2019-03-21 2021-01-29 临海伟星新型建材有限公司 Special welding machine for prefabricated pipeline components

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181113

Termination date: 20190306