CN208077688U - A kind of japanning of electromagnetic wire and solidification production line - Google Patents
A kind of japanning of electromagnetic wire and solidification production line Download PDFInfo
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- CN208077688U CN208077688U CN201820414329.6U CN201820414329U CN208077688U CN 208077688 U CN208077688 U CN 208077688U CN 201820414329 U CN201820414329 U CN 201820414329U CN 208077688 U CN208077688 U CN 208077688U
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- electromagnetic wire
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Abstract
The utility model is related to a kind of production equipments of electromagnetic wire, more particularly to the japanning of a kind of electromagnetic wire and solidification production line, including electromagnetism lines conveying equipment, device for painting and baking-curing device, electromagnetism lines conveying equipment includes the two coiling rollers rotated synchronously, and the thread groove of accommodating electromagnetic wire is offered on the surface of coiling roller；Device for painting and baking-curing device are located between two coiling rollers, it is additionally provided with commutation regulating device on the outside of two coiling rollers, the commutation regulating device includes adjusting bracket and multiple reverse wheels, adjusting bracket is placed on the ground, the top of adjusting bracket has two slide bars setting up and down and parallel to each other, reverse wheel includes wheel carrier and the wheel body that is rotatablely connected with wheel carrier, and wheel carrier is uniformly arranged on two slide bars, and wheel body is tilted along the direction of winding of electromagnetic wire.The utility model can reduce the number of turns around the electromagnetic wire being connected on winding roller cylinder, to reduce the load of coiling roller.
Description
Technical field
The utility model is related to a kind of production equipment of electromagnetic wire, more particularly to the japanning and solidification production of a kind of electromagnetic wire
Line.
Background technology
Layer and functional layer centered on the basic structure of electromagnetic wire, central core are generally conductive copper wire, and functional layer is generally
The enamelled coating of insulating property (properties), different enamelled coatings can make electromagnetic wire have different functions.Functional layer is usually used after japanning admittedly
Change, to which functional layer uniformly to be wrapped up to the outer surface for being solidificated in central core.
As depicted in figs. 1 and 2, the japanning of existing electromagnetic wire and solidification production line include electromagnetism lines conveying equipment 1, japanning
Device 2 and baking-curing device 3, electromagnetism lines conveying equipment 1 include the two coiling rollers 11 rotated synchronously, coiling roller 11
The thread groove 111 of accommodating electromagnetic wire is offered on surface；Device for painting 2 and baking-curing device 3 are located at two coiling rollers 11
Between, and device for painting 2 and baking-curing device 3 are set gradually along the conveying direction of electromagnetic wire.Electromagnetic wire is whole winding
In the thread groove 111 of coiling roller 11, the gradually transport of electromagnetic wire is driven by the synchronous rotation of two coiling rollers 11,
Make electromagnetic wire first pass through device for painting 2 electromagnetic wire finish coatings, enter back into later baking-curing device 3 to finish coatings into
Row baking-curing.
For the electromagnetic wire of different size, the thickness of the various functions layers japanning on electromagnetic wire surface is different, the thickness of enamelled coating
It is generally controlled by the number of japanning, the number of baking and curing is more after japanning, and enamelled coating is thicker.Because electromagnetic wire is accommodated in screw thread
In slot 111, electromagnetic wire must be gradually wrapped in thread groove 111.
It is in place of above-mentioned the deficiencies in the prior art, when producing the electromagnetic wire of different size, even if solid after reducing japanning
The number of change, it is also desirable to which electromagnetic wire is all wrapped in thread groove 111, and which increases the loads of coiling roller 11, cause
Unnecessary energy waste.
Utility model content
The purpose of this utility model is to provide japanning and the solidification production line of a kind of electromagnetic wire, realizes different according to production
The electromagnetic wire of specification and change electromagnetic wire around the effect for being connected on hop count on winding roller cylinder, and then achieved the effect that energy saving.
The above-mentioned technical purpose of the utility model technical scheme is that：
A kind of japanning of electromagnetic wire and solidification production line, including electromagnetism lines conveying equipment, device for painting and baking-curing dress
It sets, electromagnetism lines conveying equipment includes the two coiling rollers rotated synchronously, and accommodating electromagnetic wire is offered on the surface of coiling roller
Thread groove；Device for painting and baking-curing device are located between two coiling rollers, and device for painting and baking-curing device
Conveying direction along electromagnetic wire is set gradually, and commutation regulating device is additionally provided on the outside of two coiling rollers, and the commutation is adjusted
Regulating device includes adjusting bracket and multiple reverse wheels, and adjusting bracket is placed on the ground, and the top of adjusting bracket has on two
Lower setting and slide bar parallel to each other, reverse wheel include wheel carrier and the wheel body that is rotatablely connected with wheel carrier, and wheel carrier is uniformly set in two
On root slide bar, wheel body is tilted along the direction of winding of electromagnetic wire.
By using above-mentioned technical proposal, when needing reduction to be wrapped in the electromagnetic wire on coiling roller, by one section of electromagnetism
Line is around being connected on the reverse wheel being respectively sleeved on upper and lower two slide bars, the roll adjustment by reverse wheel and commutation, can reduce around
It is connected on the number of turns of the electromagnetic wire on coiling roller, to reduce the load of coiling roller.
Preferably, wheel carrier includes the sliding rack being set on slide bar and the wheel body supporting rack being connect with wheeling thereof, wheel body
Supporting rack is rotatablely connected with sliding rack.
By using above-mentioned technical proposal, when adjustment is respectively sleeved at the spacing of the reverse wheel on upper and lower two slide bars,
Wheel body supporting rack can be rotated relative to sliding rack, so as to adjust the angle of inclination of two wheel bodys, to adapt to the deflecting side of electromagnetic wire
To.
Preferably, device for painting includes japanning work box, paint box, applies patent drier and paint station, japanning work box is placed on ground
On, paint box is fixed in the upper end of work box, applies patent drier and paint box, electromagnetic wire is passed through to pass through the upper end for applying patent drier, paint station from the bottom up
To apply patent drier painting and collecting the japanning to flow back out of paint box.
By using above-mentioned technical proposal, paint station can squeeze japanning to applying on patent drier, when electromagnetic wire, which passes through, applies patent drier
Japanning can be applied on electromagnetic wire, extra japanning can be flow under the effect of gravity in paint box, be finally sent back to paint station weight
It is new to utilize.
Preferably, the conveying direction for applying patent drier upper end edge electromagnetic wire offers paint tank, paint is stood to the supply for applying patent drier
Japanning is sent to paint tank.
By using above-mentioned technical proposal, paint tank can accommodate more japannings, convenient for that will be applied to electromagnetic wire
Surface on.
Preferably, along the direction of electromagnetic wire conveying, paint box, which is horizontally disposed with to have on the rear side wall for applying patent drier, applies pipe, paint
Multiple vertical mounting grooves are offered on the side wall of box, are applied pipe and are mounted in mounting groove；Pipe is applied to open up along axis direction
Have and apply hole, electromagnetic wire, which passes through, applies hole, and the line outlet for applying hole is provided with felt.
By using above-mentioned technical proposal, surface smear has the electromagnetic wire of japanning after applying hole, in the effect of felt
Under, so that japanning is evenly distributed in the surface of electromagnetic wire.
Preferably, it is bellmouth to apply hole, it is small end at the line outlet of electromagnetic wire.
By using above-mentioned technical proposal, more japannings can be stored by applying in hole, ensure electromagnetic wire by before felt
The surface smear of electromagnetic wire can more be painted.
Preferably, being provided with multiple paint boxes in japanning work box, each box that paints divides on the direction of electromagnetic wire spiral winding
Cloth is in different sections.
It, can be in electromagnetic wire under the action of electromagnetic wire can be by different section paint boxes by using above-mentioned technical proposal
The japanning of upper coated and cured different-thickness, and being capable of coated and cured a variety of different coatings.
Preferably, baking-curing device includes curing oven, wind turbine and filter；Curing oven is placed on the ground, and wind turbine is set
It sets in the end of curing oven, wind turbine is sent after pumping the tail gas in curing oven end to filter to the beginning of curing oven.
By using above-mentioned technical proposal, japanning will produce much harmful gas in curing oven during baking-curing
Body can make to form air circulation in curing oven under the action of wind turbine, the sky with a variety of pernicious gases of curing oven end
Gas is after filter filters, then can send to the initial end of curing oven.
In conclusion the utility model has the following technical effects：It is adjusted by the way that commutation is arranged in the outside of coiling roller
Device can reduce the number of turns around the electromagnetic wire being connected on winding roller cylinder, achieve the effect that reduce the load of coiling roller.
Description of the drawings
Fig. 1 is the japanning of electromagnetic wire in the prior art and cures the structural schematic diagram of production line；
Fig. 2 is enlarged drawing at local B in Fig. 1；
Fig. 3 is the three dimensional structure diagram of the utility model；
Fig. 4 is enlarged drawing at local B in Fig. 3；
Fig. 5 is enlarged drawing at Local C in Fig. 3；
Fig. 6 is the cross-sectional view for applying pipe.
In figure, 1, conveying device；11, coiling roller；111, thread groove；2, device for painting；21, work box；22, box is painted；
221, mounting groove；23, patent drier is applied；231, paint tank；24, pipe is applied；241, hole is applied；3, baking-curing device；31, cure
Stove；32, wind turbine；33, filter；4, commutate regulating device；41, adjusting bracket；411, slide bar；42, reverse wheel；421, wheel carrier；
4211, sliding rack；4212, wheel body supporting rack；422, wheel body.
Specific implementation mode
The utility model is described in further detail below in conjunction with attached drawing.The identical attached drawing of wherein identical parts
Label indicates.It should be noted that word "front", "rear" used in the following description, "left", "right", "upper", "lower", " bottom
Face " and " top surface " refer to that the direction in attached drawing, word "inner" and "outside" are referred respectively to towards or away from particular elements geometry
The direction at center.
As shown in figure 3, japanning and the solidification production line of a kind of electromagnetic wire, including electromagnetism lines conveying equipment 1, device for painting 2
With baking-curing device 3, it is defeated that device for painting 2 and baking-curing device 3 along the conveying direction of electromagnetic wire are successively set on electromagnetic wire
It send among device 1, electromagnetic wire first passes through japanning around being connected in electromagnetic wire conveying device 1 under the drive of electromagnetism lines conveying equipment 1
Device 2 cures japanning in electromagnetic wire finish coatings, using baking-curing device 3.
In conjunction with shown in Fig. 3 and Fig. 4, electromagnetism lines conveying equipment 1 includes the coiling roller 11 of two synchronous rotations, coiling roller
Offer the thread groove 111 of accommodating electromagnetic wire on 11 surface, whole from coil to coil of electromagnetic wire around the screw thread for being connected on winding roller cylinder 11
In slot 111, transported under the drive of two coiling rollers 11.Enter device for painting 2 to electromagnetic wire from coil to coil, later by drying
The roasting solidification of solidification equipment 3 japanning；It is again introduced into device for painting 2 and baking-curing device 3 in the position of next circle later, by changing
Become the number that electromagnetic wire enters device for painting 2 and baking-curing device 3, the japanning thickness of electromagnetic wire functional layer can be changed.
When the electromagnetic wire functional layer of production is relatively thin, need the number of japanning and baking-curing also less, but electromagnetic wire is still
It needs gradually to be wrapped in the thread groove 111 of coiling roller 11, the load of such two coiling rollers 11 is larger, more wasteful energy
Source.To solve the above-mentioned problems, as shown in figure 4, commutation regulating device 4 can be respectively provided in the outside of two coiling rollers 11,
The regulating device 4 that commutates includes adjusting bracket 41 and multiple reverse wheels 42, and adjusting bracket 41 is placed on the ground, adjusting bracket 41
There are two slide bars 411 setting up and down and parallel to each other, reverse wheel 42 to include wheel carrier 421 and rotate company with wheel carrier 421 for top
The wheel body 422 connect, wheel carrier 421 are uniformly set on two slide bars 411, and wheel body 422 is tilted along the direction of winding of electromagnetic wire.When not
It needs when solderless wrapped connection encloses electromagnetic wire too much on coiling roller 11, electromagnetic wire can be each passed through on upper and lower two slide bars 411
Reverse wheel 42 can adjust the spacing between two reverse wheels 42 by sliding wheel carrier 421 on slide bar 411, so change around
It is connected on the number of turns of the electromagnetic wire on coiling roller 11, the spacing between two reverse wheels 42 is bigger, around being connected on winding roller cylinder 11
The electromagnetic wire number of turns it is fewer.
Preferably, as shown in figure 4, wheel carrier 421 include be set in sliding rack 4211 on slide bar 411 and with 422 turns of wheel body
The wheel body supporting rack 4212 of dynamic connection, wheel body supporting rack 4212 are rotatablely connected with sliding rack 4211, and screw thread connects on sliding rack 4211
It is connected to tight fixed bolt, tight fixed bolt is abutted across sliding rack 4211 with slide bar 411.In this way, between adjusting two reverse wheels 42
Away from when, the inclined direction of electromagnetic wire will produce variation, and electromagnetic wire can drive wheel body 422 and wheel body supporting rack 4212 with respect to sliding rack
4211 rotations, the inclined direction of wheel body 422 can be changed to adapt to the inclination of electromagnetic wire so that the conveying of electromagnetic wire is more
Smoothly.
As shown in figure 5, device for painting 2 includes japanning work box 21, paint box 22, applies patent drier 23 and paint station（Do not show in figure
Go out）, on the ground, paint box 22 is fixed in the upper end of work box 21 to the placement of japanning work box 21, applies patent drier 23 and passes through from the bottom up
Box 22 is painted, electromagnetic wire passes through the upper end for applying patent drier 23, paint to stand to apply 23 painting of patent drier and collect from the interior japanning to flow back of paint box 22.
Preferably, as shown in figure 5, the conveying direction for applying 23 upper end edge electromagnetic wire of patent drier offers paint tank 231, paint station to
The japanning for applying the supply of patent drier 23 is sent to paint tank 231.Paint tank 231 can accommodate more japannings in this way, convenient for that will apply
Paint is applied on the surface of electromagnetic wire.
In addition, as shown in figure 5, along the direction of electromagnetic wire conveying, paint box 22 can be on the rear side wall for applying patent drier 23
It is horizontally disposed to apply pipe 24, it paints and offers multiple vertical mounting grooves 221 on the side wall of box 22, apply pipe 24 and be mounted on mounting groove
In 221；As shown in fig. 6, apply pipe 24 offers painting hole 241 along axis direction, electromagnetic wire, which passes through, applies hole 241, applies
The line outlet in hole 241 is provided with felt 242.Electromagnetic wire after the japanning of paint tank 231, in the painting hole 241 for applying pipe 24
Line outlet at felt 242 under the action of, the japanning on electromagnetic wire can be distributed on to the surface of electromagnetic wire, extra japanning
It is then contained in and applies in hole 241, subsequently flow into paint box 22.
As shown in fig. 6, will can also apply hole 241 is arranged to bellmouth, and it is small end at the line outlet of electromagnetic wire, it is equal in this way
More japannings can be accommodated by applying in hole 241, on the outer surface for enabling to electromagnetic wire after electromagnetic wire enters and applies in hole 241
Contact japanning as much as possible, convenient for japanning to be uniformly coated on to the outer surface of electromagnetic wire under the action of felt 242.
As shown in figure 3, can be provided with multiple paint boxes 22 in japanning work box 21, each box 22 that paints is twined in electromagnetic wire spiral
Around direction on be distributed in different sections.In this way, the winding with electromagnetic wire on coiling roller 11, each circle electromagnetic wire is all
A paint box 22 can be passed through, in the case where the different japanning of each paint box 22 is smeared, the outer surface of electromagnetic wire is enabled to be coated with not
Same japanning, that is, functional layer.
As shown in figure 3, baking-curing device 3 includes curing oven 31, wind turbine 32 and filter 33；Curing oven 31 is placed on ground
On face, wind turbine 32 is arranged in the end of curing oven 31, and wind turbine 32 pumps the tail gas in 31 end of curing oven to filter 33
It send to the beginning of curing oven 31.The japanning being coated on electromagnetic wire cures by 31 heated baking of curing oven, and will produce a variety of has
Harmful gas, wind turbine 32 pump effect under, the tail gas of 31 end of curing oven can be pumped to filter 33 and be filtered, mistake
Gas after filter is re-fed into the initial end of curing oven 31；Simultaneously by the effect of wind turbine 32, can also be formed in curing oven 31
Air circulation increases the curing efficiency of japanning.
To sum up, the working process of the utility model is as follows：
Before the japanning and solidification production line for starting electromagnetic wire, thickness is such as applied according to the model for the electromagnetic wire to be produced
Electromagnetic wire, is wound on the reverse wheel 42 being set on upper and lower slide bar 411 by the winding path of degree, coating number of plies selection electromagnetic wire
And in the thread groove 111 on coiling roller 11.By adjusting distance of the sliding rack 4211 on slide bar 411, two can be adjusted
Spacing between a reverse wheel 42, the spacing between two reverse wheels 42 is bigger, the electromagnetic coil being wrapped on coiling roller 11
Number is fewer, and the load of coiling roller 11 is smaller.
The coiling roller 11 for starting two synchronous rotations, in the case where the rotation of coiling roller 11 drives, electromagnetic wire first passes through painting
Paint tank 231 on patent drier 23, the japanning in paint tank 231 is preliminarily applied on electromagnetic wire, is then gone out in painting hole 241
So that the japanning on electromagnetic wire is uniformly coated on electromagnetic wire under the action of felt 242 at line mouth, enters curing oven 31 later and carry out
Baking-curing；After the completion of primary japanning, device for painting 2 and baking-curing device 3 are again introduced under the drive of coiling roller 11
It is molded, until reaching the requirement of product.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can as needed make the present embodiment the modification of not creative contribution after reading this specification, but
As long as all being protected by Patent Law in the right of the utility model.
Claims (8)
1. japanning and the solidification production line of a kind of electromagnetic wire, including electromagnetism lines conveying equipment（1）, device for painting（2）It is solid with baking
Makeup is set（3）, electromagnetism lines conveying equipment（1）Two coiling rollers including synchronous rotation（11）, coiling roller（11）Surface
On offer the thread groove of accommodating electromagnetic wire（111）；Device for painting（2）With baking-curing device（3）Positioned at two coiling rollers
（11）Between, and device for painting（2）With baking-curing device（3）Conveying direction along electromagnetic wire is set gradually, which is characterized in that
Two coiling rollers（11）Outside be additionally provided with commutation regulating device（4）, the commutation regulating device（4）Including adjusting bracket
（41）With multiple reverse wheels（42）, adjusting bracket（41）It places on the ground, adjusting bracket（41）Top have about two
It is arranged and slide bar parallel to each other（411）, reverse wheel（42）Including wheel carrier（421）With with wheel carrier（421）The wheel body of rotation connection
（422）, wheel carrier（421）Uniformly it is set in two slide bars（411）On, wheel body（422）Direction of winding along electromagnetic wire tilts.
2. japanning and the solidification production line of a kind of electromagnetic wire according to claim 1, which is characterized in that wheel carrier（421）Packet
It includes and is set in slide bar（411）On sliding rack（4211）With with wheel body（422）The wheel body supporting rack of rotation connection（4212）, wheel body
Supporting rack（4212）With sliding rack（4211）Rotation connection.
3. japanning and the solidification production line of a kind of electromagnetic wire according to claim 2, which is characterized in that device for painting（2）
Including work box of painting（21）, paint box（22）, apply patent drier（23）It stands with paint, work box of painting（21）It places on the ground, paints box
（22）It is fixed in work box（21）Upper end, apply patent drier（23）Paint box is passed through from the bottom up（22）, electromagnetic wire, which passes through, applies patent drier
（23）Upper end, paint station for apply patent drier（23）Painting is simultaneously collected from paint box（22）The japanning of interior reflux.
4. japanning and the solidification production line of a kind of electromagnetic wire according to claim 3, which is characterized in that apply patent drier（23）On
The conveying direction along electromagnetic wire is held to offer paint tank（231）, station is painted to painting patent drier（23）The japanning of supply send to paint tank
（231）It is interior.
5. japanning and the solidification production line of a kind of electromagnetic wire according to claim 4, which is characterized in that conveyed along electromagnetic wire
Direction, paint box（22）Applying patent drier（23）Rear side wall on be horizontally disposed with have apply pipe（24）, paint box（22）Side wall on
Offer multiple vertical mounting grooves（221）, apply pipe（24）Mounted on mounting groove（221）It is interior；Apply pipe（24）Along axle center side
It offers upwards and applies hole（241）, electromagnetic wire pass through apply hole（241）, apply hole（241）Line outlet be provided with felt
（242）.
6. japanning and the solidification production line of a kind of electromagnetic wire according to claim 5, which is characterized in that apply hole（241）
It is small end for bellmouth, at the line outlet of electromagnetic wire.
7. japanning and the solidification production line of a kind of electromagnetic wire according to claim 6, which is characterized in that japanning work box
（21）Inside it is provided with multiple paint boxes（22）, each paint box（22）Different sections is distributed on the direction of electromagnetic wire spiral winding
Position.
8. japanning and the solidification production line of a kind of electromagnetic wire according to claim 7, which is characterized in that baking-curing device
（3）Including curing oven（31）, wind turbine（32）And filter（33）；Curing oven（31）It places on the ground, wind turbine（32）Setting exists
Curing oven（31）End, wind turbine（32）By curing oven（31）Tail gas in end is pumped to filter（33）After send to curing oven
（31）Beginning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820414329.6U CN208077688U (en) | 2018-03-27 | 2018-03-27 | A kind of japanning of electromagnetic wire and solidification production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820414329.6U CN208077688U (en) | 2018-03-27 | 2018-03-27 | A kind of japanning of electromagnetic wire and solidification production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208077688U true CN208077688U (en) | 2018-11-09 |
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ID=64047925
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820414329.6U Active CN208077688U (en) | 2018-03-27 | 2018-03-27 | A kind of japanning of electromagnetic wire and solidification production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208077688U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110675995A (en) * | 2019-10-14 | 2020-01-10 | 陶惠芹 | Electric appliance enameled wire manufacturing and processing system |
-
2018
- 2018-03-27 CN CN201820414329.6U patent/CN208077688U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110675995A (en) * | 2019-10-14 | 2020-01-10 | 陶惠芹 | Electric appliance enameled wire manufacturing and processing system |
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| CP01 | Change in the name or title of a patent holder |
Address after: 300300 Siwei Road, economic development zone, Dongli District, Tianjin Patentee after: Tianjin Jingda Enamelled Wire Co.,Ltd. Address before: 300300 Siwei Road, economic development zone, Dongli District, Tianjin Patentee before: TIANJIN JINGDA REA SPECIAL ENAMELLED WIRE Co.,Ltd. |