CN208075913U - A kind of welding gun test system of compatible multiple types welding gun - Google Patents
A kind of welding gun test system of compatible multiple types welding gun Download PDFInfo
- Publication number
- CN208075913U CN208075913U CN201721684374.5U CN201721684374U CN208075913U CN 208075913 U CN208075913 U CN 208075913U CN 201721684374 U CN201721684374 U CN 201721684374U CN 208075913 U CN208075913 U CN 208075913U
- Authority
- CN
- China
- Prior art keywords
- test
- welding gun
- welding
- cabinet
- compatible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model discloses a kind of welding guns of compatible multiple types welding gun to test system, including test hardware, test cabinet group, test software, test event, compatible type；Computer cabinet, equipment cabinet, welding cabinet are equipped in operating space；It is provided with touching display screen and operation console on the Computer cabinet, compatible welding gun test software is stored in the Computer cabinet；The test section is equipped with test car, cooling-water machine, aqueous vapor unit and soldering turret carrier；The source of welding current exports intermediate frequency, power frequency welding current, two kinds of agreements of compatible Profinet and Interbus, and operation console, touching display screen print complete test report for welding gun test operation；The utility model is integrated by tester and sensor by software and hardware, complete 12 functional tests and attached performance test needed for welding gun, the welding gun test of compatible numerous kinds type, impossible all welding gun test events of manually itemizing are completed in a creative way, test result exports automatically, Highgrade integration, total system.
Description
Technical field
The utility model is related to a kind of welding gun measuring technology apparatus field, more particularly to a kind of compatible multiple types welding gun
Welding gun tests system.
Background technology
Welding is the production technology on a kind of tradition and basis, constantly develops and reforms over the past thousands of years.As a kind of general
Common technology and basic industries technology weld the durability that directly decides the quality of product quality and use, especially to automobile,
Chemical industry, building, boiler, pressure vessel, generating equipment, nuclear facilities, petrochemical industry, pipeline, metallurgy, mine, railway, harbour are set
Apply, the manufacture of agricultural machinery, water conservancy projects, engineering machinery, machine, medical instrument, precision instrument, electronics and aircraft, high ferro, warship
The high-grade, precision and advanced industry such as ship, satellite plays important influence.
It can be said that welding equipment undoubtedly becomes one of the most basic and most important technological equipment of industry in modern times, due to work
Industry development quickening and sector application it is extensive, the market capacity and growth of welding equipment greatly extend, and welding gun is then
Most widely used equipment in welding equipment.
In the prior art, welding profession is general lack of the welding gun testing tool of system, more lack complete test equipment and
Scheme can not ensure the safety and stability of welding job it cannot be guaranteed that the properties of welding gun play.
Its specific shortcoming and defect is shown as：
1, lack welding gun testing tool, directly result in technology and safety problem takes place frequently；First, in terms of safety problem, welding
It is a kind of electrification work post, since weld job is special, in particular surroundings and special welding position, or even personnel is needed directly to weld
It is hand-manipulated on part, it is careless slightly to send out if welding gun cannot be tested in time to considerably increase the probability of electric shock
Raw safety accident；Secondly, in terms of technical problem, welding gun is the component for directly gathering thermal energy in welding equipment, contacting weldment, weldering
The technical performance of rifle goes wrong, it will influences the quality and effect of weldment, and is impacted to integral solder process；Again,
The technical problems such as the electrode force of welding equipment and welding gun, leakproofness, insulating properties, signal, balance cylinder pressure, welding current are
The key condition of normal weld operation, and determine welding gun performance and used life key element.
2, lack welding gun testing tool, welding gun failure occurs, cause a series of safety and loss indirectly；
Such as：Welding gun failure will influence yield rate or process caused to be delayed；Lead to security risk by artificial detection for a long time
With promptness poor；Since detection instrument not comprehensively, professional can not provide decision-making foundation for welding gun repair and debugging；
Without system tool before welding gun product export, problem takes place frequently after leading to manufacture, influences equipment life and brand reputation.
3, lack welding gun testing tool so that international competitiveness is short of in domestic welding technique service provider, and measuring technology still belongs to
Blank；In arc welding equipment manufacturing field, the product technology levels of domestic manufacturerss is already close to external imported product, city at home
Larger share is occupied on field.In automatic welding complete set of equipments field, although domestic development course is still short, foreground is wide
Wealthy, the development space of strong enterprises is larger, and market is more flourishing.Welding gun measuring technology is reviewed, domestic profession provides welding test
The businessman of equipment and measuring technology service is very few.In the exhibition that Chinese welding association is held every year, test even more can not see
The trace of equipment and service provider；Domestic most of businessmans concentrate on the fields such as welding and cutting equipment, welding material, market
Although Butt welding gun test has demand greatly, present situation of the technology barrier mostly with innovation and application poor consciousness is faced, there is no compatibility a variety of
The test system of type welding gun comes out, and therefore, is badly in need of research and development welding gun and tests system tool, so as not to domestic welding quotient it is defeated again
On starting line.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of welding gun test system of compatible multiple types welding gun
System, for deficiency in the prior art, design, which can export direct current, tests system with the welding gun for exchanging two kinds of welding currents, compatible
Two kinds of agreements of Profinet and Interbus are tested with being suitable for intermediate frequency and the two kinds of soldering turret of power frequency；Compatible numerous kinds
The welding gun of type is tested, and design compatibility welding gun test software, coordinates the items of a variety of welding gun testing tools and interface Butt welding gun
Performance is tested, and completes impossible all welding gun test events of manually itemizing in a creative way, and test result is automatically defeated
Go out to summarize printed report；It will be completed in whole welding gun test event set to set of system, Highgrade integration, total system.
In order to achieve the above objectives, the technical solution of the utility model is as follows：A kind of welding gun survey of compatible multiple types welding gun
Test system, including test hardware, test cabinet group, test software, test event, compatible type, test index, it is characterised in that：
The test hardware includes test cabinet group, cooling-water machine, aqueous vapor unit, test car, operating space, test section, to be measured
Welding gun, test probe frame；Test cabinet group is provided in the operating space, the test cabinet group includes Computer cabinet, is at least configured with
One equipment cabinet is at least configured with a welding cabinet；Touching display screen and operation console, the computer are provided on the Computer cabinet
Compatible welding gun test software is stored in robot controller in cabinet, for connecting and managing test hardware and Butt welding gun
Performance, project are tested and are monitored；It is provided with test car in the test section, is used for the storing of welding gun to be tested；It is described
Test probe frame is provided in test section, it includes flow measurement ring, pressure sensor, resistance test to be configured on the test probe frame
It is clipped in interior a variety of welding gun testing tools, test interface and test probe, it is electrical by cable interface and test cabinet group respectively
Signal connects；The test section periphery be additionally provided with the cooling-water machine for welding gun test process, aqueous vapor unit and for carry and
Store the soldering turret carrier of welding gun to be measured；
Bonding power unit is equipped in the welding cabinet, the bonding power unit includes intermediate frequency welding controller and work
Frequency welding controller constitutes the source of welding current；The source of welding current for exporting welding current, export respectively intermediate frequency welding current and
Power frequency welding current, two kinds of agreements of compatible Profinet and Interbus, in order to test intermediate frequency welding gun and power frequency welding gun；It is described
It is configured with control unit in Computer cabinet, described control unit includes power supply, PLC, protocol conversion gateway, distributed I/O module, resistance to
Pressure tester, resistance meter, current tester and multiple sensors；Described control unit is tested soft by compatible welding gun
Part and electric wiring connect each test hardware, centralized control, to test disparity items；The cooling unit passes through
Cooling-water machine, aqueous vapor unit provide cooling water for welding gun test, while monitoring water flow, temperature, pressure in welding gun test process
Equal many indexs；Operation console, touching display screen on the Computer cabinet are used for welding gun items test operation, and test result is led to
It crosses printer and prints complete test report, or be output to the outside the electronic report of test result.
Configured with touching display screen, keyboard, printed report outlet, PC cabinets, robot controller, work on the Computer cabinet
Control machine, operation console, printer；Robot controller, industrial personal computer, operation console are provided with inside the PC cabinets from top to bottom and is beaten
Print machine；Touching display screen, keyboard and printed report outlet are provided with outside the PC cabinets from top to bottom.
Separated successively from top to bottom by partition board inside the equipment cabinet and is provided with first layer, the second layer, third layer, the 4th
Layer and layer 5；The first layer is provided with 24V power supplys, PLC, protocol conversion gateway, switch A and switch b；Described second
Layer is provided with optic fiber converter and distributed I/O module；The third layer is provided with multiple air switches and relay；Described
Four layers are provided with current tester, pressure tester and resistance meter；The layer 5 is provided with terminal block, intermediate frequency welding gun is inserted
Head, power frequency welding gun plug.
Left side room, right side room are respectively arranged with by shelf inside the welding cabinet；The left side interior is set from top to bottom
It is equipped with intermediate frequency welding controller, power frequency welding controller, terminal block；The right side interior is provided with mutual inductor, master from top to bottom
Air switch, grounding copper bar, input terminal.
The test software is compatible welding gun test software, cooperation integrated by software and hardware, by electric current, resistance to
Pressure, resistance meter and sensor are automatically performed the test of welding gun desired function and selectable attached performance test；
The functional test is provided with 12 projects, including protection conductor, Insulation test, earthing test, ground protection
Inspection, docking signal testing, signal testing, cooling water flow test, performing leak test, welding current test, is held testing impedance
Continuous testing results, following error；
There are six projects, including communication hardware alarm, parameters of welding gun, basic function, survey for the attached performance test setting
Measure function, additional function and reciprocalfunction；
The communication hardware alarm includes interface power, communication, network connection, distribution, status indicator lamp；The welding gun ginseng
Number is servo-drive system firmware version number；The basic function include soldering turret location control, the control of soldering turret pressure, compensating cylinder function,
Different compensating cylinder parameters are set；The measurement functional test includes the storage of pilot teaching point, replaces electrode cap, the electrode amount of repairing a die, reconditioning
Alarm；The additional function test includes resetting movement, temperature sensor alarm, fast-discharge valve leakproofness, at a slow speed open and close control；Institute
It includes soldering turret circulating open close, soldering turret frictional force, interference to state reciprocalfunction test.
The test event is the functional test project of welding gun,
Resistance meter clip, is clipped in the protection conductor both ends of welding gun, from touching display screen by the protection conductor test
Protection conductor test on software interface is clicked, test result is shown on software interface, and result is saved in test report；
The Insulation test, transformer inputs are inserted by insulation tester MC plugs, and software is clicked from touching display screen
Voltage-withstand test on interface, test result are shown on software interface, and result is saved in test report；
The earthing test clicks earthing test on software interface from touching display screen, and test result is shown in software circle
On face, and result is saved in test report；
The ground protection inspection is clicked ground protection test, test result on software interface from touching display screen and is shown
It is saved in test report on software interface, and by result；
Resistance meter clip is clipped on the quiet arm and swing arm of welding gun by the testing impedance respectively, from touching display screen
Testing impedance on software interface is clicked, test result is shown on software interface, and result is saved in test report；
Welding gun is mounted on and changes on rifle disk by the docking signal testing, test docking signal；
The signal testing inputs corresponding reference value from the software interface of touching display screen, clicks software interface signal
Test；
The cooling water flow test, inputs corresponding reference value from the software interface of touching display screen, clicks software circle
Face test starting；
The performing leak test inputs corresponding reference value from the software interface of touching display screen, clicks software interface and surveys
Experimental starting；
The welding current test, inputs corresponding reference value from the software interface of touching display screen, clicks software interface
Test starting；
The continuous service test, inputs corresponding reference value from the software interface of touching display screen, clicks software interface
Test starting；
The following error clicks following error test from the software interface of touching display screen, starts robot controller
Test following error.
The compatible type is that test software is examined in compatibility weldering and test hardware is used for welding gun functional test and subsidiarity
The welding gun type and model being applicable in can be tested；The compatible type includes automatic welding gun, hand held gun, intermediate frequency welding gun, power frequency
Welding gun, gas servo torch, electric servo torch, Profinet agreements welding gun, Interbus agreement welding guns, and use different manufacturers
The welding gun of gas servo module, such as SMC, Festo.
The test index refers to for resistance, pressure resistance, electric current and the pressure of Butt welding gun functional test and attached performance test
Mark, the resistance can survey ranging from 1 μ Ω -1*10^37 Ω；The voltage-withstand test ranging from 10k Ω -1T Ω；The electric current prison
It surveys and can measure intermediate frequency 1000Hz electric currents, power frequency 50Hz electric currents, there are three current monitorings to keep off for configuration, and measurement range is from 0A to maximum
Monitoring range reaches 199.9KA；The pressure measurement range is 0N -10KN.
The operation principle of the utility model is：Welding gun tests system in a set of software systems, is set by different tests
For the corresponding function of the corresponding position measurement of interface access, and all test results are aggregated into a test report；Such as
By flow measurement ring set to test electric current on tong arm, pressure sensor is covered on the electrode to test electrode pressure, by resistance test
Instrument clip is clipped on tong arm to test secondary loop resistance etc.；Welding gun test system completes all welding gun test items in a creative way
Mesh, and will be completed in a variety of welding gun test item set to set of system, Highgrade integration, total system have filled up welding gun survey
The integrated blank of examination improves welding gun test integral level.
Through the above technical solutions, the advantageous effect of technical solutions of the utility model is：It integrated, matched by software and hardware
It closes, by dependence test instrument and sensor, is automatically performed 12 functional tests and attached performance test, the weldering needed for welding gun
Rifle test system can export direct current and exchange two kinds of welding currents, two kinds of agreements of compatible Profinet and Interbus, with suitable
For intermediate frequency and the two kinds of soldering turret test of power frequency；The welding gun test of compatible numerous kinds type, and design compatibility welding gun is surveyed
Software is tried, the properties of a variety of welding gun testing tools and interface Butt welding gun is coordinated to be tested, is completed in a creative way artificial
It itemizes impossible all welding gun test events, output summarizes printed report to test result automatically；By whole welding gun test items
It is completed in mesh set to set of system, Highgrade integration, total system；
The trouble for avoiding traditional artificial item-dividing test, multinomial test result being filled up to welding gun test report manually again；
Excellent compatibility makes this welding gun test system that the test of different types of welding gun gather together easily, compatible test
Automatic welding gun, hand held gun, intermediate frequency welding gun, power frequency welding gun, gas servo torch, electric servo torch, Profinet agreements welding gun,
Interbus agreement welding guns, and welding gun, such as SMC, Festo etc. using different manufacturers gas servo module.
Description of the drawings
In order to illustrate more clearly of the technical solution of the utility model embodiment, embodiment or the prior art will be retouched below
Attached drawing needed in stating is briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is that a kind of welding gun of compatible multiple types welding gun disclosed in the utility model embodiment tests system layout knot
Composition schematic diagram；
Fig. 2 is that a kind of welding gun of compatible multiple types welding gun disclosed in the utility model embodiment tests system equipment cabinet
Internal structure schematic diagram；
Fig. 3 is that a kind of welding gun of compatible multiple types welding gun disclosed in the utility model embodiment tests system welding cabinet
Internal structure schematic diagram；
Fig. 4 is that a kind of welding gun of compatible multiple types welding gun disclosed in the utility model embodiment tests system computerized cabinet
Outside schematic diagram；
Fig. 5 is that a kind of welding gun of compatible multiple types welding gun disclosed in the utility model embodiment tests system computerized cabinet
Internal structure schematic diagram.
Number and the corresponding component title represented by letter in figure：
101. 102. cooling-water machine of test cabinet group, 103. aqueous vapor unit, 104. test car
105. 106. test section of operating space, 107. 108. test probe frame of welding gun to be measured
203. protocol conversion gateways of 201.24V power supplys 202.PLC, 204. switch A
205. switch b, 206. optic fiber converter, 207. distributed I/O module, 208. air switch
209. relay, 210. current tester, 211. pressure tester, 212. resistance meter
213. terminal block, 214. intermediate frequency welding gun plug, 215 power frequency welding gun plug
301. intermediate frequency welding controller, 302. power frequency welding controller, 303. primary air switchs
304. mutual inductor, 305. grounding copper bar, 306. input terminal, 307. terminal block
401. touching display screen, 402. keyboard, 403. printed report exports 404.PC cabinets
405. robot controller, 406. industrial personal computer, 407. operation console, 408. printer
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts
The every other embodiment obtained, shall fall within the protection scope of the present invention.
According to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the utility model provides a kind of welding gun survey of compatible multiple types welding gun
Test system, including test hardware, test cabinet group, test software, test event, compatible type, test index.
The test hardware includes test cabinet group 101, cooling-water machine 102, aqueous vapor unit 103, test car 104, operating space
105, test section 106, welding gun to be measured 107, test probe frame 108；Test cabinet group 101 is provided in the operating space 105, it is described
Test cabinet group 101 includes Computer cabinet, is at least configured with an equipment cabinet, is at least configured with a welding cabinet；On the Computer cabinet
It is provided with touching display screen 401 and operation console 407, compatible weldering is stored in the robot controller 405 in the Computer cabinet
Rifle test software is tested and is monitored for connecting and managing test hardware and Butt welding gun performance, project；The test section
It is provided with test car 104 in 106, is used for the storing of welding gun 107 to be tested；It is provided with test probe in the test section 106
Frame 108, configured with including a variety of welding guns in flow measurement ring, pressure sensor, resistance test are clipped on the test probe frame 108
Testing tool, test interface and test probe are connect by cable interface with 101 electric signal of test cabinet group respectively；It is described
106 periphery of test section is additionally provided with the cooling-water machine 102 for welding gun test process, aqueous vapor unit 103 and for carrying and storing
The soldering turret carrier of welding gun 107 to be measured；
Bonding power unit is equipped in the welding cabinet, the bonding power unit includes intermediate frequency welding controller 301
With power frequency welding controller 302, the source of welding current is constituted；The source of welding current exports medium frequency welding respectively for exporting welding current
Connect electric current and power frequency welding current, two kinds of agreements of compatible Profinet and Interbus, in order to test intermediate frequency welding gun and power frequency
Welding gun；Control unit is configured in the Computer cabinet, described control unit includes 24V power supplys 201, PLC202, protocol conversion net
Close 203, distributed I/O module 207, pressure tester 211, resistance meter 212, current tester 210 and a variety of sensings
Device；Described control unit is connected each test hardware by compatible welding gun test software and electric wiring, is concentrated
Control, to test disparity items；The cooling unit provides cooling by cooling-water machine 102, aqueous vapor unit 103 for welding gun test
Water, while monitoring many indexs such as water flow, temperature, pressure in welding gun test process；Operation console on the Computer cabinet
407, touching display screen 401 is used for welding gun items test operation, and test result is printed complete survey by printer 408
Examination report, or it is output to the outside the electronic report of test result.
Configured with touching display screen 401, keyboard 402, printed report outlet 403, PC cabinets 404, machine on the Computer cabinet
Device people controller 405, industrial personal computer 406, operation console 407, printer 408；It is arranged from top to bottom inside the PC cabinets 404 organic
Device people controller 405, industrial personal computer 406, operation console 407 and printer 408；404 outside of the PC cabinets is provided with from top to bottom
Touching display screen 401, keyboard 402 and printed report outlet 403.
Separated successively from top to bottom by partition board inside the equipment cabinet and is provided with first layer, the second layer, third layer, the 4th
Layer and layer 5；The first layer is provided with 24V power supplys 201, PLC202, protocol conversion gateway 203, switch A 204 and exchanges
Machine B205；The second layer is provided with optic fiber converter 206 and distributed I/O module 207；The third layer is provided with multiple skies
Air cock 208 and relay 209；Described 4th layer is provided with current tester 210, pressure tester 211 and resistance meter
212；The layer 5 is provided with terminal block 213, intermediate frequency welding gun plug 214, power frequency welding gun plug 215.
Left side room, right side room are respectively arranged with by shelf inside the welding cabinet；The left side interior is set from top to bottom
It is equipped with intermediate frequency welding controller 301, power frequency welding controller 302, terminal block 307；The right side interior is provided with from top to bottom
Mutual inductor 304, primary air switch 303, grounding copper bar 305, input terminal 306.
The test software is compatible welding gun test software, cooperation integrated by software and hardware, by electric current, resistance to
Pressure, resistance meter and sensor are automatically performed the test of welding gun desired function and selectable attached performance test；
The functional test is provided with 12 projects, including protection conductor, Insulation test, earthing test, ground protection
Inspection, docking signal testing, signal testing, cooling water flow test, performing leak test, welding current test, is held testing impedance
Continuous testing results, following error；
There are six projects, including communication hardware alarm, parameters of welding gun, basic function, survey for the attached performance test setting
Measure function, additional function and reciprocalfunction；
The communication hardware alarm includes interface power, communication, network connection, distribution, status indicator lamp；The welding gun ginseng
Number is servo-drive system firmware version number；The basic function include soldering turret location control, the control of soldering turret pressure, compensating cylinder function,
Different compensating cylinder parameters are set；The measurement functional test includes the storage of pilot teaching point, replaces electrode cap, the electrode amount of repairing a die, reconditioning
Alarm；The additional function test includes resetting movement, temperature sensor alarm, fast-discharge valve leakproofness, at a slow speed open and close control；Institute
It includes soldering turret circulating open close, soldering turret frictional force, interference to state reciprocalfunction test.
The test event is the functional test project of welding gun,
Resistance meter clip, is clipped in the protection conductor both ends of welding gun, from touching display screen by the protection conductor test
Protection conductor test on software interface is clicked, test result is shown on software interface, and result is saved in test report；
The Insulation test, transformer inputs are inserted by insulation tester MC plugs, and software is clicked from touching display screen
Voltage-withstand test on interface, test result are shown on software interface, and result is saved in test report；
The earthing test clicks earthing test on software interface from touching display screen, and test result is shown in software circle
On face, and result is saved in test report；
The ground protection inspection is clicked ground protection test, test result on software interface from touching display screen and is shown
It is saved in test report on software interface, and by result；
Resistance meter clip is clipped on the quiet arm and swing arm of welding gun by the testing impedance respectively, from touching display screen
Testing impedance on software interface is clicked, test result is shown on software interface, and result is saved in test report；
Welding gun is mounted on and changes on rifle disk by the docking signal testing, test docking signal；
The signal testing inputs corresponding reference value from the software interface of touching display screen, clicks software interface signal
Test；
The cooling water flow test, inputs corresponding reference value from the software interface of touching display screen, clicks software circle
Face test starting；
The performing leak test inputs corresponding reference value from the software interface of touching display screen, clicks software interface and surveys
Experimental starting；
The welding current test, inputs corresponding reference value from the software interface of touching display screen, clicks software interface
Test starting；
The continuous service test, inputs corresponding reference value from the software interface of touching display screen, clicks software interface
Test starting；
The following error clicks following error test from the software interface of touching display screen, starts robot controller
Test following error.
The compatible type is that test software is examined in compatibility weldering and test hardware is used for welding gun functional test and subsidiarity
The welding gun type and model being applicable in can be tested；The compatible type includes automatic welding gun, hand held gun, intermediate frequency welding gun, power frequency
Welding gun, gas servo torch, electric servo torch, Profinet agreements welding gun, Interbus agreement welding guns, and use different manufacturers
The welding gun of gas servo module, such as SMC, Festo.
The test index refers to for resistance, pressure resistance, electric current and the pressure of Butt welding gun functional test and attached performance test
Mark, the resistance can survey ranging from 1 μ Ω -1*10^37 Ω；The voltage-withstand test ranging from 10k Ω -1T Ω；The electric current prison
It surveys and can measure intermediate frequency 1000Hz electric currents, power frequency 50Hz electric currents, there are three current monitorings to keep off for configuration, and measurement range is from 0A to maximum
Monitoring range reaches 199.9KA；The pressure measurement range is 0N -10KN.
The specific implementation operating procedure of the utility model is：
One, the specific test operating procedure of hand-operated pneumatic intermediate frequency welding gun：Hand is chosen in the gun type of test interface homepage
It takes offence dynamic intermediate frequency welding gun, starts dependence test：
1, conductor is protected, resistance meter clip is clipped in protection conductor both ends, protection conductor on software interface is clicked and surveys
Examination, test result is shown on software interface, and result is saved in test report；
Insulation tester MC plugs are inserted into transformer inputs, click voltage-withstand test on software interface by 2, Insulation test,
Test result is shown on software interface, and result is saved in test report；
3, earthing test on software interface is clicked in earthing test, and test result is shown on software interface, and result is protected
It is stored in test report；
4, ground protection inspection is clicked ground protection test, test result on software interface and is shown on software interface, and
Result is saved in test report；
Resistance meter clip is clipped on quiet arm and swing arm by 5, testing impedance respectively, is clicked impedance on software interface and is surveyed
Examination, test result is shown on software interface, and result is saved in test report；
6, signal testing operates the buttons such as procedure selection, auxiliary stroke, welding, emergency stop on welding gun respectively, carries out related letter
Number test；
7, cooling water flow is tested, defeated in software interface by water inlet pipe and return pipe access welding gun inlet opening and backwater hole
Enter corresponding reference value, clicks software interface test starting；
8, performing leak test inputs corresponding reference value in software interface, clicks software interface test starting；
9, welding current is tested, and intermediate frequency power supply line is accessed welding gun transformer, by flow measurement ring set on soldering turret tong arm, manually
Welding gun welding button is pinned, the current feedback numerical value above welding gun test software will be automatically recorded in welding gun test report；
10, continuous service is tested, and operates welding gun auxiliary stroke button, welding button, procedure selection button, observation weldering repeatedly
Rifle action response and software interface alarm.
Two, the specific test operating procedure of hand-operated pneumatic power frequency welding gun：Hand is chosen in the gun type of test interface homepage
It takes offence frequency welding gun of starting building, starts dependence test,
1, conductor is protected, resistance meter clip is clipped in protection conductor both ends, protection conductor on software interface is clicked and surveys
Examination, test result is shown on software interface, and result is saved in test report；
Insulation tester MC plugs are inserted into transformer inputs, click voltage-withstand test on software interface by 2, Insulation test,
Test result is shown on software interface, and result is saved in test report；
3, earthing test on software interface is clicked in earthing test, and test result is shown on software interface, and result is protected
It is stored in test report；
4, ground protection inspection is clicked ground protection test, test result on software interface and is shown on software interface, and
Result is saved in test report；
Resistance meter clip is clipped on quiet arm and swing arm by 5, testing impedance respectively, is clicked impedance on software interface and is surveyed
Examination, test result is shown on software interface, and result is saved in test report；
6, signal testing operates the buttons such as procedure selection, auxiliary stroke, welding, emergency stop on welding gun respectively, carries out related letter
Number test；
7, cooling water flow is tested, defeated in software interface by water inlet pipe and return pipe access welding gun inlet opening and backwater hole
Enter corresponding reference value, clicks software interface test starting；
8, performing leak test inputs corresponding reference value in software interface, clicks software interface test starting；
9, welding current is tested, and power frequency supply line is accessed welding gun transformer, by flow measurement ring set on soldering turret tong arm, manually
Welding gun welding button is pinned, the current feedback numerical value above welding gun test software will be automatically recorded in welding gun test report；
10, continuous service is tested, and operates welding gun auxiliary stroke button, welding button, procedure selection button, observation weldering repeatedly
Rifle action response and software interface alarm.
Three, the specific test operating procedure of automatic profinet SMC (or Festo) welding gun of intermediate frequency：In test interface homepage
Automatic profinet SMC (or Festo) welding gun of intermediate frequency is chosen in gun type, starts dependence test；
1, conductor is protected, resistance meter clip is clipped in protection conductor both ends, protection conductor on software interface is clicked and surveys
Examination, test result is shown on software interface, and result is saved in test report；
Insulation tester MC plugs are inserted into transformer inputs, click voltage-withstand test on software interface by 2, Insulation test,
Test result is shown on software interface, and result is saved in test report；
3, earthing test on software interface is clicked in earthing test, and test result is shown on software interface, and result is protected
It is stored in test report；
4, ground protection inspection is clicked ground protection test, test result on software interface and is shown on software interface, and
Result is saved in test report；
Resistance meter clip is clipped on quiet arm and swing arm by 5, testing impedance respectively, is clicked impedance on software interface and is surveyed
Examination, test result is shown on software interface, and result is saved in test report；
6, signal testing is docked, welding gun is mounted on and is changed on rifle disk, test docking signal；
Pressure sensor is sleeved in welding gun electrode by 7, signal testing, is inputted corresponding reference value in software interface, is clicked
Software interface signal testing；
8, cooling water flow is tested, and is inputted corresponding reference value in software interface, is clicked software interface test starting；
9, performing leak test inputs corresponding reference value in software interface, clicks software interface test starting；
10, welding current is tested, and intermediate frequency power supply line is accessed welding gun transformer, by flow measurement ring set on soldering turret tong arm,
Software interface inputs corresponding reference value, clicks software interface test starting；
11, continuous service is tested, and is inputted corresponding reference value in software interface, is clicked software interface test starting；
12, following error clicks following error test, starts KUKA PC and tests following error.
Four, the specific test operating procedure of automatic Interbus SMC (or Festo) welding gun of intermediate frequency：In test interface homepage
Automatic Interbus SMC (or Festo) welding gun of intermediate frequency is chosen in gun type, starts dependence test；
1, conductor is protected, resistance meter clip is clipped in protection conductor both ends, protection conductor on software interface is clicked and surveys
Examination, test result is shown on software interface, and result is saved in test report；
Insulation tester MC plugs are inserted into transformer inputs, click voltage-withstand test on software interface by 2, Insulation test,
Test result is shown on software interface, and result is saved in test report；
3, earthing test on software interface is clicked in earthing test, and test result is shown on software interface, and result is protected
It is stored in test report；
4, ground protection inspection is clicked ground protection test, test result on software interface and is shown on software interface, and
Result is saved in test report；
Resistance meter clip is clipped on quiet arm and swing arm by 5, testing impedance respectively, is clicked impedance on software interface and is surveyed
Examination, test result is shown on software interface, and result is saved in test report；
6, signal testing is docked, welding gun is mounted on and is changed on rifle disk, test docking signal；
Pressure sensor is sleeved in welding gun electrode by 7, signal testing, is inputted corresponding reference value in software interface, is clicked
Software interface signal testing；
8, cooling water flow is tested, and is inputted corresponding reference value in software interface, is clicked software interface test starting；
9, performing leak test inputs corresponding reference value in software interface, clicks software interface test starting；
10, welding current is tested, and intermediate frequency power supply line is accessed welding gun transformer, by flow measurement ring set on soldering turret tong arm,
Software interface inputs corresponding reference value, clicks software interface test starting；
11, continuous service is tested, and is inputted corresponding reference value in software interface, is clicked software interface test starting.
By above-mentioned specific embodiment, the utility model has the beneficial effects that：, cooperation integrated by software and hardware, is borrowed
Dependence test instrument and sensor are helped, 12 functional tests and attached performance test needed for welding gun are automatically performed, the welding gun is surveyed
Test system can export direct current and exchange two kinds of welding currents, two kinds of agreements of compatible Profinet and Interbus, to be suitable for
Intermediate frequency and the two kinds of soldering turret test of power frequency；The welding gun test of compatible numerous kinds type, and the test of design compatibility welding gun is soft
Part coordinates the properties of a variety of welding gun testing tools and interface Butt welding gun to be tested, completes artificial subitem in a creative way
Impossible all welding gun test events, output summarizes printed report to test result automatically；By whole welding gun test event collection
It closes and is completed in set of system, Highgrade integration, total system；
The trouble for avoiding traditional artificial item-dividing test, multinomial test result being filled up to welding gun test report manually again；
Excellent compatibility makes this welding gun test system that the test of different types of welding gun gather together easily, compatible test
Automatic welding gun, hand held gun, intermediate frequency welding gun, power frequency welding gun, gas servo torch, electric servo torch, Profinet agreements welding gun,
Interbus agreement welding guns, and welding gun, such as SMC, Festo etc. using different manufacturers gas servo module.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use this practicality new
Type.Various modifications to these embodiments will be apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest range consistent with features of novelty.
Claims (7)
1. a kind of welding gun of compatible multiple types welding gun tests system, which is characterized in that including test hardware, test cabinet group, survey
Try software, test event, compatible type, test index；The test hardware includes test cabinet group, cooling-water machine, aqueous vapor unit, surveys
Try trolley, operating space, test section, welding gun to be measured, test probe frame；Test cabinet group, the test are provided in the operating space
Cabinet group includes Computer cabinet, is at least configured with an equipment cabinet, is at least configured with a welding cabinet；It is provided on the Computer cabinet tactile
Display screen and operation console are controlled, compatible welding gun test software is stored in the robot controller in the Computer cabinet, for connecting
It connects and manages test hardware and Butt welding gun performance, project are tested and monitored；It is provided with test car in the test section,
Storing for welding gun to be tested；Test probe frame is provided in the test section, configured with including on the test probe frame
Flow measurement ring, pressure sensor, resistance test are clipped in interior a variety of welding gun testing tools, test interface and test probe, difference
It is connect with test cabinet group electric signal by cable interface；The test section periphery is additionally provided with for the cold of welding gun test process
Water dispenser, aqueous vapor unit and the soldering turret carrier for carrying and storing welding gun to be measured；
Bonding power unit is equipped in the welding cabinet, the bonding power unit includes intermediate frequency welding controller and industry frequency welding
Controller is connect, the source of welding current is constituted；The source of welding current exports intermediate frequency welding current and power frequency respectively for exporting welding current
Welding current, two kinds of agreements of compatible Profinet and Interbus, in order to test intermediate frequency welding gun and power frequency welding gun；The computer
Control unit is configured in cabinet, described control unit includes power supply, PLC, protocol conversion gateway, distributed I/O module, pressure resistance survey
Try instrument, resistance meter, current tester and multiple sensors；Described control unit by compatible welding gun test software with
And electric wiring connects each test hardware, centralized control, to test disparity items；The cooling-water machine, aqueous vapor unit
Cooling unit is formed, and cooling water is provided for welding gun test, while monitoring water flow, temperature, pressure in welding gun test process
Many index；Operation console, touching display screen on the Computer cabinet are used for welding gun items test operation, and test result is passed through
Printer prints complete test report, or is output to the outside the electronic report of test result.
2. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that the electricity
It is configured with touching display screen on brain cabinet, keyboard, printed report outlet, PC cabinets, robot controller, industrial personal computer, operation console, beats
Print machine；It is provided with robot controller, industrial personal computer, operation console and printer from top to bottom inside the PC cabinets；The PC cabinets
External face is provided with touching display screen, keyboard and printed report outlet from top to bottom.
3. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that described to set
Separated successively from top to bottom by partition board inside standby cabinet and is provided with first layer, the second layer, third layer, the 4th layer and layer 5；Institute
It states first layer and is provided with 24V power supplys, PLC, protocol conversion gateway, switch A and switch b；The second layer is provided with optical fiber
Converter and distributed I/O module；The third layer is provided with multiple air switches and relay；Described 4th layer is provided with electricity
Current test instrument, pressure tester and resistance meter；The layer 5 is provided with terminal block, intermediate frequency welding gun plug, power frequency welding gun
Plug.
4. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that the weldering
It receives at the counter and internal left side room, right side room is respectively arranged with by shelf；The left side interior is provided with intermediate frequency welding control from top to bottom
Device processed, power frequency welding controller, terminal block；The right side interior is provided with mutual inductor, primary air switch, grounding copper from top to bottom
Row, input terminal.
5. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that described simultaneous
The welding gun for holding multiple types welding gun tests system, and communication hardware alarm includes interface power, communication, network connection, distribution, shape
State indicator light；Its parameters of welding gun is servo-drive system firmware version number；Its basic function includes soldering turret location control, soldering turret pressure control
System, compensating cylinder function, the different compensating cylinder parameters of setting；It measures functional test and includes the storage of pilot teaching point, replaces electrode cap, electrode
The amount of repairing a die, reconditioning alarm；The test of its additional function includes resetting movement, temperature sensor alarm, fast-discharge valve leakproofness, opens at a slow speed
Close control；Reciprocalfunction test includes soldering turret circulating open close, soldering turret frictional force, interference.
6. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that described simultaneous
Hold type to weld inspection test software for compatibility and test what hardware was applicable in for welding gun functional test and attached performance test
Welding gun type and model；The compatible type includes automatic welding gun, hand held gun, intermediate frequency welding gun, power frequency welding gun, the weldering of gas servo
Rifle, electric servo torch, Profinet agreements welding gun, Interbus agreement welding guns, and use different manufacturers gas servo module
Welding gun, including SMC, Festo.
7. a kind of welding gun of compatible multiple types welding gun according to claim 1 tests system, which is characterized in that the survey
Resistance, pressure resistance, electric current and the pressure index that index is Butt welding gun functional test and attached performance test are tried, the resistance can be surveyed
Ranging from 1 μ Ω -1*10^37 Ω；The voltage-withstand test ranging from 10k Ω -1T Ω；The current monitoring can measure intermediate frequency
1000Hz electric currents, power frequency 50Hz electric currents, there are three current monitorings to keep off for configuration, and measurement range reaches from 0A to maximum monitoring range
199.9KA；The measurement range of the pressure index is 0N-10KN.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721684374.5U CN208075913U (en) | 2017-12-06 | 2017-12-06 | A kind of welding gun test system of compatible multiple types welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721684374.5U CN208075913U (en) | 2017-12-06 | 2017-12-06 | A kind of welding gun test system of compatible multiple types welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208075913U true CN208075913U (en) | 2018-11-09 |
Family
ID=64033134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721684374.5U Active CN208075913U (en) | 2017-12-06 | 2017-12-06 | A kind of welding gun test system of compatible multiple types welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208075913U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107830894A (en) * | 2017-12-06 | 2018-03-23 | 上海邺格机电设备有限公司 | A kind of welding gun test system of compatible polytype welding gun |
-
2017
- 2017-12-06 CN CN201721684374.5U patent/CN208075913U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107830894A (en) * | 2017-12-06 | 2018-03-23 | 上海邺格机电设备有限公司 | A kind of welding gun test system of compatible polytype welding gun |
| CN107830894B (en) * | 2017-12-06 | 2024-02-20 | 上海邺格工业自动化有限公司 | Welding gun testing system compatible with various types of welding guns |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102663912B (en) | Computer simulation systems for integrated dispatching and monitoring of regional power network | |
| CN107830894A (en) | A kind of welding gun test system of compatible polytype welding gun | |
| CN103620512B (en) | Dynamic evaluation system for high-voltage electrical apparatus parts | |
| CN102611568B (en) | A kind of failure service path diagnostic method and device | |
| CN202974976U (en) | System for detecting accuracy of SF6 on-line monitoring device | |
| CN105092058A (en) | On-line temperature monitoring system for high tension switchgear, and monitoring method thereof | |
| CN208075913U (en) | A kind of welding gun test system of compatible multiple types welding gun | |
| CN102568297B (en) | Comprehensive practical training device for process control | |
| CN109856507A (en) | A kind of low-voltage platform area line family relation recognition method and system based on current distortion | |
| CN103913603A (en) | Test adaptor of electric connector | |
| CN101320522A (en) | Electrical control line failure setting and training network examining system and method | |
| CN102944645A (en) | SF6 online monitoring apparatus accuracy detection system and method thereof | |
| CN104331570A (en) | System and method for simulating power transformation equipment for inspection | |
| CN106681143B (en) | A kind of adjustment method of the automation equipment based on cloud platform | |
| CN102253300A (en) | Electric cabinet detector of numerical control machine | |
| CN107192945A (en) | A kind of network high-tension switch gear trial system and method | |
| CN209281220U (en) | Oil storage tank area intelligence control system | |
| CN107516137A (en) | Intelligent electric meter manufaturing data acquisition system | |
| CN115862401A (en) | Fault simulation and maintenance training method, system and device for gas turbine monitoring system | |
| CN203053611U (en) | Transformer temperature check and test device | |
| CN204881871U (en) | High tension switchgear's temperature on -line monitoring system | |
| CN101980320A (en) | Control system of chemical operation training device | |
| CN209764573U (en) | Remote supervision and inspection system for pressure vessel pressure resistance test | |
| CN209961337U (en) | EMUs temperature monitoring bus device testing platform of simulation electromagnetic environment | |
| CN109335018B (en) | Automatic wire harness detection system and wire harness box for aircraft auxiliary power device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |