CN208072083U - A kind of paper pulp molding forming equipment - Google Patents
A kind of paper pulp molding forming equipment Download PDFInfo
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- CN208072083U CN208072083U CN201820293912.6U CN201820293912U CN208072083U CN 208072083 U CN208072083 U CN 208072083U CN 201820293912 U CN201820293912 U CN 201820293912U CN 208072083 U CN208072083 U CN 208072083U
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Abstract
Description
技术领域technical field
本实用新型涉及纸浆模塑成型装置领域,尤其是指一种纸浆模塑成型设备。The utility model relates to the field of pulp molding devices, in particular to pulp molding equipment.
背景技术Background technique
纸浆模塑是利用可完全回收循环使用的植物纤维浆或废弃纸品作基础材料制成的绿色环保制品,广泛用于食品药品盛放、电器包装、种植育苗、医用器皿、工艺品底坯和易碎品衬垫包装等领域,它是目前泡沫塑料制品的最佳替代产品。Pulp molding is a green and environmentally friendly product made of completely recyclable plant fiber pulp or waste paper as the basic material. It is the best substitute for foam plastic products in the fields of broken product liner packaging and so on.
现有的纸浆模塑制作方法是通过纸浆湿坯生产设备生产出纸浆湿坯,然后生产人员使用热压整形设备或通过自然晒干的方法对纸浆湿坯进行脱水整形,但随着社会的发展,居民消费力的提高,纸浆模塑的需求量在不断增大,上述传统的纸浆模塑制作方法因产量少,生产速度慢,产品质量不稳定等因素,已经无法适应现今制造业对纸浆模塑的庞大需求量,故亟需一种能用于生产高质量纸浆模塑,且生产效率高的纸浆模塑成型装置领域。The existing pulp molding production method is to produce wet pulp billet through pulp wet billet production equipment, and then the production personnel use hot pressing shaping equipment or natural drying method to dehydrate and shape the pulp wet billet, but with the development of society With the improvement of residents' consumption power, the demand for pulp molding is constantly increasing. The above-mentioned traditional pulp molding production methods have been unable to adapt to the current manufacturing industry due to factors such as low output, slow production speed, and unstable product quality. Therefore, there is an urgent need for a pulp molding device field that can be used to produce high-quality pulp molding and has high production efficiency.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种纸浆模塑成型设备,能用于生产高质量纸浆模塑,且生产效率高。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a pulp molding equipment which can be used to produce high-quality pulp molding with high production efficiency.
为了达到上述目的,本实用新型采用以下技术方案:一种纸浆模塑成型设备,包括机架,以及设置在所述机架上的浆液箱、湿坯成型机构、湿坯转移机构和热压整形机构;所述浆液箱设置在所述机架下部;所述湿坯成型机构设置在所述浆液箱内,所述湿坯成型机构吸取所述浆液箱内的浆液制备成纸模湿坯;所述湿坯转移机构对应所述湿坯成型机构设置在机架上方,其用于将所述湿坯成型机构上的纸模湿坯转移至所述热压整形机构,所述热压整形机构设置在所机架上用于对纸模湿坯进行热压整形。In order to achieve the above purpose, the utility model adopts the following technical solutions: a pulp molding equipment, including a frame, and a slurry tank, a wet billet forming mechanism, a wet billet transfer mechanism and a hot press shaping machine set on the frame mechanism; the slurry box is arranged at the lower part of the frame; the wet blank forming mechanism is arranged in the slurry box, and the wet blank forming mechanism absorbs the slurry in the slurry box to prepare a paper mold wet blank; The wet blank transfer mechanism is arranged above the frame corresponding to the wet blank forming mechanism, and it is used to transfer the paper mold wet blank on the wet blank forming mechanism to the hot-press shaping mechanism, and the hot-press shaping mechanism is set It is used on the stand for hot pressing and shaping of the wet blank of the paper mold.
与现有技术相比,本实用新型的一种纸浆模塑成型设备,设置有湿坯成型机构和热压整形机构,能完成纸浆模塑的全部生产步骤,从而提高纸浆模塑的生产速度,实现纸浆模塑的大批量生产;另外,该纸浆模塑成型设备实现了纸浆模塑的流水线生产,节约人力资源,大大降低生产成本,适合大范围推广使用。Compared with the prior art, a kind of pulp molding equipment of the utility model is provided with a wet blank forming mechanism and a hot pressing shaping mechanism, which can complete all the production steps of pulp molding, thereby increasing the production speed of pulp molding, Realize the mass production of pulp molding; in addition, the pulp molding equipment realizes the assembly line production of pulp molding, saves human resources, greatly reduces production costs, and is suitable for large-scale promotion and use.
优选的,所述热压整形机构包括真空抽吸装置、推顶机构、平移机构,以及至少两组上、下模板;所述两上模板通过所述平移机构设在所述机架上,两上模板可沿着所述平移机构的设置方向同步水平运动;所述两下模板通过所述推顶机构与所述上模板相互对应的设置在所述机架上,两下模板可沿竖直方向运动;所述真空抽吸装置设置在所述两组上、下模板上,用于吸附和吹出所述上、下模板模腔内的纸模湿胚。Preferably, the hot-press shaping mechanism includes a vacuum suction device, a pushing mechanism, a translation mechanism, and at least two sets of upper and lower templates; the two upper templates are arranged on the frame through the translation mechanism, and the two The upper template can move horizontally synchronously along the setting direction of the translation mechanism; the two lower templates are arranged on the frame correspondingly to the upper template through the pushing mechanism, and the two lower templates can move vertically direction movement; the vacuum suction device is arranged on the two sets of upper and lower templates, and is used for absorbing and blowing out the wet embryos of paper molds in the mold cavities of the upper and lower templates.
上述热压整形机构的设置方式具有以下有益效果:The setting method of the above-mentioned hot-press shaping mechanism has the following beneficial effects:
(1)已知单个上、下模板合模对纸模湿坯在单位时间内的脱水效率是有限的,为了确保纸模湿坯充分脱水,需要延长上、下模板的合模时间,但这造成纸模湿坯热压整形时间的延长,降低了纸浆模塑成型设备的生产效率,且上、下模板长时间合模和发热,容易出现零部件损坏和增加能耗;通过在热压整形机构上设置至少两个上模板和至少两个下模板,对纸模湿坯进行多次脱水的加工方式,与现有的热压成型设备相比,在相同的时间内,本设备可以实现连续对多个湿膜湿坯进行加工,生产效率高;另外,本设备的上、下模板的合模时间缩短了,能有效降低热压整形过程中的能耗和减少零部件损坏损耗,从而降低设备的维护成本和生产成本;(1) It is known that the dehydration efficiency of a single upper and lower template for the paper mold wet blank in a unit time is limited. In order to ensure that the paper mold wet blank is fully dehydrated, it is necessary to extend the mold clamping time of the upper and lower templates, but this The hot pressing and shaping time of the wet billet of the paper mold is extended, which reduces the production efficiency of the pulp molding equipment, and the upper and lower templates are closed and heated for a long time, which is prone to damage to parts and increases energy consumption; through hot pressing and shaping There are at least two upper templates and at least two lower templates on the mechanism, and the processing method of dehydrating the paper mold wet blank multiple times. Compared with the existing hot pressing forming equipment, this equipment can realize continuous The production efficiency is high by processing multiple wet film blanks; in addition, the clamping time of the upper and lower templates of this equipment is shortened, which can effectively reduce the energy consumption and damage loss of parts during the hot pressing shaping process, thereby reducing Equipment maintenance costs and production costs;
(2)通过对纸模湿坯进行多次脱水,能有效避免由于纸模湿坯单次失水量过多,出现收缩程度大、形变严重、废品率高的问题;(2) By dehydrating the wet paper mold blank multiple times, it can effectively avoid the problems of large shrinkage, serious deformation, and high reject rate due to excessive single-time water loss of the paper mold wet blank;
(3)通过对纸模湿坯进行多次挤压,能有效提高纸模湿坯的结构强度和纸模湿坯形状的精度,从而生产出高质量的纸浆模塑;(3) By repeatedly extruding the wet paper mold blank, the structural strength of the wet paper mold blank and the shape accuracy of the wet paper mold blank can be effectively improved, thereby producing high-quality pulp molding;
(4)通过将三个上模板设置在同一平移机构,从而使三个上模板实现同时水平移动的设置方式,有效简化设备的内部结构,从而降低生产成本,同时便于后期维护。(4) By arranging the three upper templates in the same translation mechanism, the three upper templates can be moved horizontally at the same time, which effectively simplifies the internal structure of the equipment, thereby reducing production costs and facilitating later maintenance.
优选的,所述平移机构包括水平驱动装置、上模固定板,以及相对设置在机架上部内端两侧的导向件;所述上模板设置在所述上模固定板上,所述上模固定板通过滑动件与所述导向件滑动连接;所述水平驱动装置用于驱动所述上模固定板沿所述导向件的长度方向滑动。Preferably, the translation mechanism includes a horizontal drive device, an upper mold fixing plate, and guides arranged on both sides of the inner end of the upper part of the frame; the upper mold is arranged on the upper mold fixing plate, and the upper mold The fixing plate is slidably connected with the guide piece through a sliding piece; the horizontal driving device is used to drive the upper die fixing plate to slide along the length direction of the guide piece.
优选的,还包括压力调节结构,所述压力调节结构设置在所述机架上,并位于所述上模固定板上方,所述压力调节结构用于缓减所述上模板与所述下模板合模时的冲击。Preferably, it also includes a pressure adjustment structure, the pressure adjustment structure is arranged on the frame and located above the upper mold fixing plate, and the pressure adjustment structure is used to slow down the pressure between the upper mold plate and the lower mold plate. Shock during mold closing.
通过在所述上模板上设置压力调节结构,避免出现所述上模板向上抬升时,所述滑动件挤压导向件,造成所述滑动件和导向件同时受损的情况,从而有效消除所述上模板与所述下模板合模时对所述滑动件和导向件产生的挤压力,保证热压整形机构的加工精度。By arranging a pressure regulating structure on the upper template, it is avoided that when the upper template is lifted upwards, the slider presses the guide, causing the slider and the guide to be damaged at the same time, thereby effectively eliminating the The extrusion force generated on the sliding member and the guide member when the upper template is molded with the lower template ensures the processing accuracy of the hot-press shaping mechanism.
优选的,还包括下模固定板,所述下模固定板设置在所述推顶机构上,所述下模板设置在所述下模固定板上端;所述推顶机构可驱动所述下模固定板向所述上模固定板方向移动使所述上、下模板合模。Preferably, it also includes a lower mold fixing plate, the lower mold fixing plate is arranged on the ejecting mechanism, and the lower template is arranged on the upper end of the lower mold fixing plate; the pushing mechanism can drive the lower mold The fixed plate moves toward the upper mold fixed plate to close the upper mold and the lower mold.
优选的,所述推顶机构包括竖直驱动装置、第一导引结构和至少两组连杆机构,所述第一导引结构连接所述下模固定板和机架,所述下模固定板可以沿所述第一导引结构上下移动,两组连杆机构对称的设置在所述下模固定板和机架之间,并且两组连杆机构的支撑端分别连接所述下模固定板和机架,所述竖直驱动装置设置在所述机架上且位于所述两组连杆机构之间,所述竖直驱动装置的输出端通过第一连接块与所述两组连杆机构的动力端连接。Preferably, the ejector mechanism includes a vertical drive device, a first guide structure and at least two sets of linkage mechanisms, the first guide structure connects the lower mold fixing plate and the frame, and the lower mold is fixed The plate can move up and down along the first guide structure, two sets of link mechanisms are symmetrically arranged between the lower mold fixing plate and the frame, and the supporting ends of the two sets of link mechanisms are respectively connected to the lower mold for fixed plate and frame, the vertical driving device is arranged on the frame and is located between the two groups of linkage mechanisms, the output end of the vertical driving device is connected to the two groups of connecting rod mechanisms through the first connecting block The power end of the rod mechanism is connected.
通过在所述推顶机构上设置连杆机构,能有效增大所述下模板与所述上模板合模时产生的挤压力,从而提高所述热压整形机构对纸模湿坯的脱水效果和响应速度;另外,该连杆组件结构简单,充分利用杠杆原理,使驱动装置能以最小的输出功率驱动所述第一连接块沿竖直方向运动,从而降低能耗,减少生产成本的投入,同时节约资源,符合绿色生产的要求。By arranging a link mechanism on the ejector mechanism, the extrusion force generated when the lower template and the upper template are clamped can be effectively increased, thereby improving the dehydration of the wet billet of the paper mold by the hot-press shaping mechanism effect and response speed; in addition, the connecting rod assembly is simple in structure, fully utilizes the principle of leverage, so that the driving device can drive the first connecting block to move in the vertical direction with the minimum output power, thereby reducing energy consumption and reducing production costs. investment, while saving resources, in line with the requirements of green production.
优选的,所述连杆机构包括第一连杆、第二连杆和第二连接块,所述第一连杆、第二连杆相互铰接的一端为动力端,第一连杆和第二连杆的另一端为支撑端,两支撑端分别与所述下模固定板和机架连接,所述第二连接块一端与动力端铰接,另一端与所述第一连接块铰接。Preferably, the connecting rod mechanism includes a first connecting rod, a second connecting rod and a second connecting block, one end of the first connecting rod and the second connecting rod is a power end, and the first connecting rod and the second connecting rod The other end of the connecting rod is a supporting end, and the two supporting ends are respectively connected with the lower mold fixing plate and the frame, one end of the second connecting block is hinged with the power end, and the other end is hinged with the first connecting block.
优选的,还包括第二导引结构,所述第二导引结构设置有至少两个,两个第二导引结构相对设置在第一连接块中部两侧;所述竖直驱动装置设置在机架下部,所述竖直驱动装置为驱动气缸,其伸展端抵顶所连接块中心;所述下模固定板上端设置有弹性件,所述下模板通过所述弹性件设置在所述下模固定板上;通过设置弹性件,能避免所述上模板和下模板合模时发生刚性碰撞,导致所述上模板和下模板受损,从而降低维修成本和延长设备的使用寿命。Preferably, it also includes a second guide structure, at least two second guide structures are provided, and the two second guide structures are relatively arranged on both sides of the middle part of the first connecting block; the vertical drive device is arranged on In the lower part of the frame, the vertical driving device is a driving cylinder, and its extension end touches the center of the connected block; the upper part of the lower mold fixing plate is provided with an elastic member, and the lower mold plate is arranged on the lower mold through the elastic member. On the mold fixing plate; by arranging elastic parts, rigid collisions can be avoided when the upper template and the lower template are closed, resulting in damage to the upper template and the lower template, thereby reducing maintenance costs and prolonging the service life of the equipment.
优选的,所述上模板和/或所述下模板上设有发热件,从而使热压整形机构可对纸模湿坯进行加热脱水。Preferably, the upper template and/or the lower template is provided with a heating element, so that the hot-press shaping mechanism can heat and dehydrate the wet blank of the paper mold.
优选的,所述湿坯转移机构设置在所述平移机构上,并位于所述湿坯成型机构上方,其包括安装板、转移模具、转移模具固定板和升降结构;所述安装板通过所述平移机构与所述机架连接,所述平移机构可驱动所述安装板在所述机架上部进行水平运动;所述真空抽吸装置与所述转移模具固定板连通,所述真空抽吸装置可对转移模具固定板进行供气或抽真空;所述升降结构设置在安装板上,所述转移模具固定板设置在所述升降结构下端,所述转移模具设置在所述转移模具固定板上;所述升降结构可驱动所述转移模具固定板与所述湿坯成型机构合模或分模。Preferably, the wet blank transfer mechanism is arranged on the translation mechanism and above the wet blank forming mechanism, which includes a mounting plate, a transfer mold, a transfer mold fixing plate and a lifting structure; the mounting plate passes through the The translation mechanism is connected with the frame, and the translation mechanism can drive the mounting plate to move horizontally on the upper part of the frame; the vacuum suction device communicates with the transfer mold fixed plate, and the vacuum suction device The transfer mold fixed plate can be air-supplied or vacuumed; the lifting structure is arranged on the mounting plate, the transfer mold fixed plate is arranged at the lower end of the lifting structure, and the transfer mold is arranged on the transfer mold fixed plate ; The lifting structure can drive the fixed plate of the transfer mold to clamp or part the mold with the wet blank forming mechanism.
附图说明Description of drawings
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;
图2是湿坯转移机构的示意图;Fig. 2 is the schematic diagram of wet billet transfer mechanism;
图3是上模固定板的示意图;Fig. 3 is the schematic diagram of upper mold fixed plate;
图4是图3的A区域的局部放大图;Fig. 4 is a partially enlarged view of area A of Fig. 3;
图5是下模固定板的示意图;Fig. 5 is the schematic diagram of lower mold fixed plate;
图6是图5的B区域的局部放大图;Fig. 6 is a partially enlarged view of area B of Fig. 5;
图7是湿坯成型机构和浆液槽的组装示意图;Fig. 7 is a schematic diagram of the assembly of the wet billet forming mechanism and the slurry tank;
图8是湿坯成型机构的剖视图;Fig. 8 is a sectional view of the wet billet forming mechanism;
图9是浆液槽的示意图;Fig. 9 is a schematic diagram of a slurry tank;
图10是浆液槽的剖视图。Fig. 10 is a sectional view of a slurry tank.
标号说明:Label description:
1机架,3湿坯转移机构,31安装板,32转移模具固定板,33升降结构,331驱动气缸,332第三导杆,4湿坯成型机构,40转轴连接座,41转轴,42模具固定机构,420气室,421模具安装板,422固定板,423内部气流通道,43真空抽吸装置,431吸浆管道,432脱水管道,433吹气管道,44旋转驱动机构,441传动件,442驱动电机,45静环体,450第一转轴孔,46吸浆气腔,462吸浆气腔入口,47脱水气腔,472脱水气腔入口,48吹气气腔,482吹气气腔出口,49动环体,491气流管道,492静环体容纳腔,5浆液箱,50箱体内腔,51箱体,52底壁,53侧壁,531第二进浆管道,54底板,541第一进浆管道,542匀浆板,55竖壁,56溢流槽,57夹层,58泵液装置,581轴流泵,582桨叶,59模具冲洗结构,61上模固定板,71下模固定板,72推顶机构,73竖直驱动装置,74第一导柱,741第二导柱,751连杆机构,752第一连杆,753第二连杆,754第一连接块,755第二连接块,76弹性件,77导柱套筒,8平移机构,81导向件,82滑动件,83压力调节结构,831缓冲件,832固定件,84水平驱动装置。1 frame, 3 wet billet transfer mechanism, 31 mounting plate, 32 transfer mold fixing plate, 33 lifting structure, 331 driving cylinder, 332 third guide rod, 4 wet billet forming mechanism, 40 rotating shaft connecting seat, 41 rotating shaft, 42 mold Fixing mechanism, 420 air chamber, 421 mold mounting plate, 422 fixed plate, 423 internal air flow channel, 43 vacuum suction device, 431 slurry suction pipe, 432 dehydration pipe, 433 blowing pipe, 44 rotary drive mechanism, 441 transmission part, 442 Drive motor, 45 Static ring body, 450 First shaft hole, 46 Slurry suction chamber, 462 Slurry suction chamber inlet, 47 Dehydration chamber, 472 Dehydration chamber entrance, 48 Blowing chamber, 482 Blowing chamber Outlet, 49 moving ring body, 491 airflow pipe, 492 static ring body housing chamber, 5 slurry tank, 50 tank inner cavity, 51 box body, 52 bottom wall, 53 side wall, 531 second slurry inlet pipe, 54 bottom plate, 541 The first slurry inlet pipe, 542 homogenizing plate, 55 vertical wall, 56 overflow tank, 57 interlayer, 58 pumping device, 581 axial flow pump, 582 paddle, 59 mold flushing structure, 61 upper mold fixing plate, 71 lower Die fixing plate, 72 ejector mechanism, 73 vertical driving device, 74 first guide post, 741 second guide post, 751 linkage mechanism, 752 first connecting rod, 753 second connecting rod, 754 first connecting block, 755 second connection block, 76 elastic parts, 77 guide post sleeves, 8 translation mechanisms, 81 guide parts, 82 sliding parts, 83 pressure adjustment structures, 831 buffer parts, 832 fixed parts, 84 horizontal driving devices.
具体实施方式Detailed ways
以下结合附图说明本实用新型的实施方式:Below in conjunction with accompanying drawing, illustrate embodiment of the present utility model:
参见图1至图10,本实施例的一种纸浆模塑成型设备,包括机架1,以及设置在所述机架1上的浆液箱5、湿坯成型机构4、湿坯转移机构3和热压整形机构;所述浆液箱5设置在所述机架1下部;所述湿坯成型机构4设置在所述浆液箱5内,所述湿坯成型机构4吸取所述浆液箱5内的浆液制备成纸模湿坯;所述湿坯转移机构3对应所述湿坯成型机构4设置在机架1上方,其用于将所述湿坯成型机构4上的纸模湿坯转移至所述热压整形机构,所述热压整形机构设置在所机架1上用于对纸模湿坯进行热压整形。Referring to Fig. 1 to Fig. 10, a kind of pulp molding equipment of the present embodiment includes a frame 1, a slurry tank 5 arranged on the frame 1, a wet blank forming mechanism 4, a wet blank transfer mechanism 3 and Hot press shaping mechanism; the slurry box 5 is arranged at the bottom of the frame 1; the wet blank forming mechanism 4 is arranged in the slurry box 5, and the wet blank forming mechanism 4 absorbs the The slurry is prepared into a paper mold wet base; the wet base transfer mechanism 3 is arranged above the frame 1 corresponding to the wet base forming mechanism 4, and it is used to transfer the paper mold wet base on the wet base forming mechanism 4 to the The hot-press shaping mechanism is provided on the frame 1 for hot-press shaping the paper mold wet blank.
所述热压整形机构包括真空抽吸装置(图中未示出)、推顶机构72、平移机构8,以及三组上、下模板(图中未示出);三个上模板通过所述平移机构8设在所述机架1上,三个上模板可沿着所述平移机构8的设置方向同步水平运动;三个下模板通过所述推顶机构72与所述上模板相互对应的设置在所述机架1上,三个下模板可沿竖直方向运动;所述真空抽吸装置设置在所述两组上、下模板上,用于吸附和吹出所述上、下模板模腔内的纸模湿胚。Described hot-press shaping mechanism comprises vacuum suction device (not shown in the figure), ejector mechanism 72, translation mechanism 8, and three groups of upper and lower templates (not shown in the figure); Three upper templates pass through described The translation mechanism 8 is arranged on the frame 1, and the three upper templates can move horizontally synchronously along the setting direction of the translation mechanism 8; the three lower templates correspond to the upper template through the pushing mechanism 72 Set on the frame 1, the three lower templates can move in the vertical direction; the vacuum suction device is arranged on the two groups of upper and lower templates for sucking and blowing out the upper and lower templates. The paper mold wet embryo in the cavity.
三个上模板分别为第一上模板、第二上模板和第三上模板;三个下模板分别为第一下模板、第二下模板和第三下模板。The three upper templates are respectively the first upper template, the second upper template and the third upper template; the three lower templates are respectively the first lower template, the second lower template and the third lower template.
所述上模板6和/或所述下模板7上设有发热件(图中未示出);热压整形机构可对纸模湿坯进行加热脱水。The upper template 6 and/or the lower template 7 are provided with a heating element (not shown in the figure); the hot-press shaping mechanism can heat and dehydrate the wet blank of the paper mold.
上述热压整形机构的设置方式具有以下有益效果:The setting method of the above-mentioned hot-press shaping mechanism has the following beneficial effects:
(1)已知单个上、下模板合模对纸模湿坯在单位时间内的脱水效率是有限的,为了确保纸模湿坯充分脱水,需要延长上、下模板的合模时间,但这造成纸模湿坯热压整形时间的延长,降低了纸浆模塑成型设备的生产效率,且上、下模板长时间合模和发热,容易出现零部件损坏和增加能耗;通过在热压整形机构上设置至少两个上模板和至少两个下模板,对纸模湿坯进行多次脱水的加工方式,与现有的热压成型设备相比,在相同的时间内,本设备可以实现连续对多个湿膜湿坯进行加工,生产效率高;另外,本设备的上、下模板的合模时间缩短了,能有效降低热压整形过程中的能耗和减少零部件损坏损耗,从而降低设备的维护成本和生产成本;(1) It is known that the dehydration efficiency of a single upper and lower template for the paper mold wet blank in a unit time is limited. In order to ensure that the paper mold wet blank is fully dehydrated, it is necessary to extend the mold clamping time of the upper and lower templates, but this The hot pressing and shaping time of the wet billet of the paper mold is extended, which reduces the production efficiency of the pulp molding equipment, and the upper and lower templates are closed and heated for a long time, which is prone to damage to parts and increases energy consumption; through hot pressing and shaping There are at least two upper templates and at least two lower templates on the mechanism, and the processing method of dehydrating the paper mold wet blank multiple times. Compared with the existing hot pressing forming equipment, this equipment can realize continuous The production efficiency is high by processing multiple wet film blanks; in addition, the clamping time of the upper and lower templates of this equipment is shortened, which can effectively reduce the energy consumption and damage loss of parts during the hot pressing shaping process, thereby reducing Equipment maintenance costs and production costs;
(2)通过对纸模湿坯进行多次脱水,能有效避免由于纸模湿坯单次失水量过多,出现收缩程度大、形变严重、废品率高的问题;(2) By dehydrating the wet paper mold blank multiple times, it can effectively avoid the problems of large shrinkage, serious deformation, and high reject rate due to excessive single-time water loss of the paper mold wet blank;
(3)通过对纸模湿坯进行多次挤压,能有效提高纸模湿坯的结构强度和纸模湿坯形状的精度,从而生产出高质量的纸浆模塑;(3) By repeatedly extruding the wet paper mold blank, the structural strength of the wet paper mold blank and the shape accuracy of the wet paper mold blank can be effectively improved, thereby producing high-quality pulp molding;
(4)通过将三个上模板设置在同一平移机构8,从而使三个上模板实现同时水平移动的设置方式,有效简化设备的内部结构,从而降低生产成本,同时便于后期维护。(4) By arranging the three upper templates on the same translation mechanism 8, the three upper templates can be moved horizontally at the same time, which effectively simplifies the internal structure of the equipment, thereby reducing production costs and facilitating later maintenance.
在实际生产中,一组上、下模板在5-10秒内的脱水率为20-40%,且纸模湿坯需具有一定含水量才能确保能对其进行挤压整形;通过设置三组上、下模板对纸模湿坯进行三次热压整形,能将纸模湿坯的脱水率稳定在90-99%,提高纸模湿坯的合格率;若只设置两组上、下模板,会出现脱水不充分或脱水速度过快等问题;若设置四组上、下模板,会造成增加设备的制造成本和设备能耗,增加生成成本。In actual production, the dehydration rate of a group of upper and lower templates is 20-40% within 5-10 seconds, and the wet billet of the paper mold must have a certain water content to ensure that it can be extruded and shaped; by setting three groups The upper and lower templates perform three times of hot pressing and shaping on the wet paper mold blank, which can stabilize the dehydration rate of the paper mold wet blank at 90-99%, and improve the pass rate of the paper mold wet blank; if only two sets of upper and lower templates are set, There will be problems such as insufficient dehydration or too fast dehydration speed; if four sets of upper and lower templates are installed, the manufacturing cost and energy consumption of the equipment will be increased, and the production cost will be increased.
所述平移机构8包括水平驱动装置84、上模固定板61,以及相对设置在机架1上部内端两侧的导向件81;所述上模板设置在所述上模固定板61上,所述上模固定板61通过滑动件82与所述导向件81滑动连接;所述水平驱动装置84用于驱动所述上模固定板61沿所述导向件81的长度延伸方向滑动。这种设置方式,结构简单,成本低廉,便于生产制造和组装。具体的,所述导向件81为导轨或滑轨,所述滑动件82对应所述导向件81为滑轮、轴承或滑块。The translation mechanism 8 includes a horizontal drive device 84, an upper die fixing plate 61, and guides 81 relatively arranged on both sides of the upper inner end of the frame 1; the upper die is arranged on the upper die fixing plate 61, so that The upper mold fixing plate 61 is slidably connected with the guide piece 81 through a sliding piece 82 ; the horizontal driving device 84 is used to drive the upper mold fixing plate 61 to slide along the length extension direction of the guide piece 81 . This setting method has simple structure, low cost, and is convenient for manufacture and assembly. Specifically, the guide member 81 is a guide rail or a slide rail, and the slide member 82 corresponding to the guide member 81 is a pulley, a bearing or a slider.
还包括压力调节结构83,所述压力调节结构83设置在所述机架1上,并位于所述上模固定板61上方,所述压力调节结构83用于缓减所述上模板6与所述下模板7合模时的冲击。Also includes a pressure regulating structure 83, the pressure regulating structure 83 is arranged on the frame 1, and is located above the upper mold fixing plate 61, the pressure regulating structure 83 is used for slowing down the contact between the upper mold plate 6 and the upper mold plate 61. Describe the impact of the template 7 clamping.
具体地,所述压力调节结构83包括若干缓冲件831;所述机架1上设置有用于固定所述导向件81的固定件832,所述缓冲件831设置在所述固定件832上,并位于所述导向件81上方;所述缓冲件831为螺栓,其上部贯穿所述固定件832上部,并通过螺母固定;所述上模板与所述下模板合模时,所述上模板抬升并抵触所述缓冲件831。Specifically, the pressure regulating structure 83 includes several buffer pieces 831; the frame 1 is provided with a fixing piece 832 for fixing the guide piece 81, the buffer piece 831 is arranged on the fixing piece 832, and Located above the guide member 81; the buffer member 831 is a bolt, the upper part of which passes through the upper part of the fixing member 832 and is fixed by a nut; when the upper template is molded with the lower template, the upper template is lifted and against the buffer member 831 .
通过在所述上模板上设置压力调节结构83,避免出现所述上模板向上抬升时,所述滑动件82挤压导向件81,造成所述滑动件82和导向件81同时受损的情况,从而有效消除所述上模板与所述下模板合模时对所述滑动件82和导向件81产生的挤压力,保证热压整形机构的加工精度。By setting the pressure regulating structure 83 on the upper template, it is avoided that when the upper template is lifted upwards, the sliding part 82 presses the guide part 81, causing the sliding part 82 and the guide part 81 to be damaged at the same time. Therefore, the extrusion force on the sliding member 82 and the guide member 81 generated when the upper die plate and the lower die plate are clamped is effectively eliminated, and the processing accuracy of the hot-press shaping mechanism is ensured.
在实际生产过程中,生产人员可根据实际生产需要调节所述缓冲件831与所述上模板6之间的高度差。In the actual production process, production personnel can adjust the height difference between the buffer member 831 and the upper template 6 according to actual production needs.
还包括下模固定板71,所述下模固定板71设置在所述推顶机构72上,所述下模板设置在所述下模固定板71上端;所述推顶机构72可驱动所述下模固定板71向所述上模固定板61方向移动使所述上模板6和下模板7合模。Also includes a lower mold fixing plate 71, the lower mold fixing plate 71 is arranged on the push-out mechanism 72, and the lower template is arranged on the upper end of the lower mold fixing plate 71; the push-out mechanism 72 can drive the The lower mold fixing plate 71 moves toward the upper mold fixing plate 61 to make the upper mold plate 6 and the lower mold plate 7 close together.
所述推顶机构72包括竖直驱动装置73、第一导引结构和至少两组连杆机构751。The ejecting mechanism 72 includes a vertical driving device 73 , a first guiding structure and at least two sets of linkage mechanisms 751 .
所述第一导引结构包括四个第一导柱74。The first guiding structure includes four first guiding columns 74 .
四个第一导柱74分别设置在下模固定板71四角,所述第一导柱74连接所述下模固定板71和机架1,所述下模固定板71可以沿所述第一导柱74上下移动。Four first guide pillars 74 are respectively arranged on the four corners of the lower mold fixing plate 71, and the first guide pillars 74 connect the lower mold fixing plate 71 and the frame 1, and the lower mold fixing plate 71 can move along the first guide. Column 74 moves up and down.
两组连杆机构751对称的设置在所述下模固定板71和机架1之间,并且两组连杆机构751的支撑端分别连接所述下模固定板71和机架1,所述竖直驱动装置73设置在所述机架1上且位于所述两组连杆机构751之间,所述竖直驱动装置73的输出端通过第一连接块754与所述两组连杆机构751的动力端连接。Two sets of link mechanisms 751 are symmetrically arranged between the lower mold fixing plate 71 and the frame 1, and the supporting ends of the two sets of link mechanisms 751 are respectively connected to the lower mold fixing plate 71 and the frame 1, the The vertical driving device 73 is arranged on the frame 1 and is located between the two groups of linkage mechanisms 751, and the output end of the vertical driving device 73 is connected to the two groups of linkage mechanisms through the first connecting block 754. 751 power end connection.
一组连杆机构751包括四个连杆机构751,每个连杆机构751包括第一连杆752、第二连杆753和第二连接块755,所述第一连杆752、第二连杆753相互铰接的一端为动力端,第一连杆752和第二连杆753的另一端为支撑端,两支撑端分别与所述下模固定板71和机架1连接,所述第二连接块755一端与动力端铰接,另一端与所述第一连接块754铰接。One set of link mechanisms 751 includes four link mechanisms 751, each link mechanism 751 includes a first link 752, a second link 753 and a second connecting block 755, the first link 752, the second link One end of the rod 753 hinged to each other is the power end, the other end of the first connecting rod 752 and the second connecting rod 753 are the supporting end, and the two supporting ends are connected with the lower die fixing plate 71 and the frame 1 respectively, and the second connecting rod 752 is connected with the frame 1 respectively. One end of the connecting block 755 is hinged to the power end, and the other end is hinged to the first connecting block 754 .
还包括第二导引结构,所述第二导引结构为第二导柱741,所述第二导柱741设置有至少两个,两个第二导柱741相对设置在连接块754中部两侧;所述竖直驱动装置73设置在机架1下部,所述竖直驱动装置73为驱动气缸,其伸展端抵顶所连接块754中心。It also includes a second guide structure, the second guide structure is a second guide post 741, at least two second guide posts 741 are provided, and the two second guide posts 741 are oppositely arranged on both sides of the middle part of the connecting block 754. Side; the vertical driving device 73 is arranged at the lower part of the frame 1, and the vertical driving device 73 is a driving cylinder, and its extended end touches the center of the connected block 754.
当所述竖直驱动装置73驱动所述第一连接块754沿向上运动时,所述第二连接块755推顶所述第二连杆753的动力端,使所述第一连杆752的动力端、第二连杆753的动力端向外侧伸展,从而向上举升所述下模固定板71;当所述竖直驱动装置73驱动所述第一连接块754沿向下运动时,所述第二连接块755牵引所述第二连杆753的动力端,使所述第一连杆752的动力端、第二连杆753的动力端向内侧收纳,带动所述下模固定板71向下复位。When the vertical driving device 73 drives the first connecting block 754 to move upward, the second connecting block 755 pushes the power end of the second connecting rod 753, so that the first connecting rod 752 The power end and the power end of the second connecting rod 753 extend outward, thereby lifting the lower die fixing plate 71 upward; when the vertical drive device 73 drives the first connecting block 754 to move downward, the The second connecting block 755 pulls the power end of the second connecting rod 753, so that the power end of the first connecting rod 752 and the power end of the second connecting rod 753 are stored inwardly, driving the lower mold fixing plate 71 Reset down.
所述下模固定板71上端设置有弹性件76,所述下模板通过所述弹性件76设置在所述下模固定板71上;通过设置弹性件76,能避免所述上模板和下模板合模时发生刚性碰撞,导致所述上模板和下模板受损,从而降低维修成本和延长设备的使用寿命。The upper end of the lower mold fixing plate 71 is provided with an elastic member 76, and the lower template is arranged on the lower mold fixing plate 71 through the elastic member 76; by arranging the elastic member 76, the upper and lower templates can be avoided Rigid collision occurs when the molds are closed, resulting in damage to the upper and lower templates, thereby reducing maintenance costs and prolonging the service life of the equipment.
为了提高第一导柱74和第二导柱741运动时的稳定性,所述第一导柱74和第二导柱741外侧套设有导柱套筒77,所述第一导柱74、第二导柱741可分别相对导柱套筒77运动,所述导柱套筒77固设在所述机架1上。In order to improve the stability when the first guide post 74 and the second guide post 741 move, a guide post sleeve 77 is sheathed on the outside of the first guide post 74 and the second guide post 741, and the first guide post 74, The second guide posts 741 can move relative to the guide post sleeves 77 respectively, and the guide post sleeves 77 are fixed on the frame 1 .
通过在所述推顶机构72上设置连杆机构751,能有效增大所述下模板与所述上模板合模时产生的挤压力,从而提高所述热压整形机构对纸模湿坯的脱水效果和响应速度;另外,该连杆机构751结构简单,充分利用杠杆原理,使驱动装置能以最小的输出功率驱动所述第一连接块754沿竖直方向运动,从而降低能耗,减少生产成本的投入,同时节约资源,符合绿色生产的要求。By setting the connecting rod mechanism 751 on the ejector mechanism 72, the extrusion force generated when the lower template and the upper template are clamped can be effectively increased, thereby improving the effect of the hot press shaping mechanism on the paper mold wet blank. dehydration effect and response speed; in addition, the link mechanism 751 is simple in structure, fully utilizes the principle of leverage, so that the driving device can drive the first connecting block 754 to move vertically with the minimum output power, thereby reducing energy consumption, Reduce production cost input, save resources at the same time, meet the requirements of green production.
通过设置第一导柱74和第二导杆741,可以提高连接块754和下模固定板71沿竖直方向运动时的稳定性,从而确保所述下模板7沿竖直方向运动,提高热压整形机构对纸模湿坯的成型精度。By arranging the first guide column 74 and the second guide rod 741, the stability when the connecting block 754 and the lower die fixing plate 71 move in the vertical direction can be improved, thereby ensuring that the lower die plate 7 moves in the vertical direction and improves the thermal stability. The shaping accuracy of the paper mold wet blank by the pressing and shaping mechanism.
所述湿坯转移机构3设置在所述平移机构8上,并位于所述湿坯成型机构4上方,其包括安装板31、转移模具(图中未示出)、转移模具固定板32和升降结构33;所述安装板31通过所述平移机构8与所述机架1连接,所述平移机构8可驱动所述安装板31在所述机架1上部进行水平运动;所述真空抽吸装置与所述转移模具固定板32连通,所述真空抽吸装置可对转移模具固定板32进行供气或抽真空;所述升降结构33设置在安装板31上,所述转移模具固定板32设置在所述升降结构33下端,所述转移模具设置在所述转移模具固定板32上;所述升降结构33可驱动所述转移模具固定板32与所述湿坯成型机构4合模或分模。The wet base transfer mechanism 3 is arranged on the translation mechanism 8, and is positioned above the wet base forming mechanism 4, which includes a mounting plate 31, a transfer mold (not shown), a transfer mold fixing plate 32 and a lift structure 33; the mounting plate 31 is connected to the frame 1 through the translation mechanism 8, and the translation mechanism 8 can drive the mounting plate 31 to move horizontally on the upper part of the frame 1; the vacuum suction The device communicates with the transfer mold fixed plate 32, and the vacuum suction device can supply air or vacuum the transfer mold fixed plate 32; the lifting structure 33 is arranged on the mounting plate 31, and the transfer mold fixed plate 32 It is arranged at the lower end of the lifting structure 33, and the transfer mold is arranged on the fixed plate 32 of the transfer mold; the lifting structure 33 can drive the fixed plate 32 of the transfer mold to clamp or separate mold.
具体地,所述升降结构33包括驱动气缸331和第三导杆332,所述第三导杆332可竖向运动设置在所述安装板31上,其下端与所述转移模具固定板32连接;所述驱动气缸331设置在所述安装板31上,其伸展端与所述转移模具固定板32连接。Specifically, the lifting structure 33 includes a driving cylinder 331 and a third guide rod 332, the third guide rod 332 is vertically movable and arranged on the mounting plate 31, and its lower end is connected with the transfer mold fixing plate 32 The driving cylinder 331 is set on the mounting plate 31, and its extended end is connected with the transfer mold fixing plate 32.
所述湿坯成型机构4包括转轴41、模具固定机构42、湿坯模具(图中未示出)、真空抽吸装置43、动静环结构和旋转驱动机构44。The wet blank forming mechanism 4 includes a rotating shaft 41 , a mold fixing mechanism 42 , a wet blank mold (not shown in the figure), a vacuum suction device 43 , a dynamic and static ring structure and a rotary drive mechanism 44 .
所述浆液箱5上部设置有转轴连接座40。所述转轴41可旋转设置在所述转轴连接座40上;所述模具固定机构42设置在所述转轴41上并且可随所述转轴41转动而进入和离开所述浆液箱5。The upper part of the slurry tank 5 is provided with a rotating shaft connecting seat 40 . The rotating shaft 41 is rotatably disposed on the rotating shaft connecting seat 40 ; the mold fixing mechanism 42 is disposed on the rotating shaft 41 and can enter and leave the slurry tank 5 as the rotating shaft 41 rotates.
所述旋转驱动机构44设置在所述转轴41任一端,其包括传动件441和驱动电机442,所述传动件441一端连接所述驱动电机442的输出端,另一端连接所述转轴41对应的末端;所述驱动电机442通过所述传动件441驱动所述转轴41旋转。The rotary drive mechanism 44 is arranged at either end of the rotating shaft 41, and includes a transmission member 441 and a driving motor 442. One end of the transmission member 441 is connected to the output end of the driving motor 442, and the other end is connected to the corresponding end of the rotating shaft 41. Terminal: the drive motor 442 drives the rotating shaft 41 to rotate through the transmission member 441 .
所述动静环结构包括静环体45和动环体49;所述静环体45中部设有供转轴41通过的第一转轴孔450,所述转轴41可相对所述静环体45旋转,围绕所述第一转轴孔450依次设有吸浆气腔46、脱水气腔47和吹气气腔48;所述吸浆气腔46、脱水气腔47和吹气气腔48贯通所述静环体45的外侧端面和周侧,在静环体45的外侧端面上形成吸浆气腔出口(图中未示出)、脱水气腔出口(图中未示出)和吹气气腔入口(图中未示出),以及在静环体45周侧上形成吸浆气腔入口462、脱水气腔入口472和吹气气腔出口482。The static and dynamic ring structure includes a static ring body 45 and a dynamic ring body 49; the middle part of the static ring body 45 is provided with a first shaft hole 450 for the shaft 41 to pass through, and the shaft 41 can rotate relative to the static ring body 45, Surrounding the first rotating shaft hole 450, a pulp suction chamber 46, a dehydration chamber 47 and an air blow chamber 48 are sequentially arranged; The outer end face and the peripheral side of the ring body 45 are formed on the outer end face of the stationary ring body 45 to form the outlet of the suction air chamber (not shown in the figure), the outlet of the dehydration air chamber (not shown in the figure) and the inlet of the blowing air chamber (not shown in the figure), and form suction air chamber inlet 462, dehydration air chamber inlet 472 and air blowing air chamber outlet 482 on the static ring body 45 peripheral sides.
所述动环体49设有朝外开口的静环体容纳腔492,所述气流管道491内端贯通所述静环体容纳腔492的周侧,所述气流管道491的外端口与所述模具固定机构42连通。The moving ring body 49 is provided with a static ring body accommodating chamber 492 opening outwards, the inner end of the air flow duct 491 runs through the peripheral side of the static ring body accommodating chamber 492, and the outer port of the air flow duct 491 is in contact with the The mold fixing mechanism 42 communicates.
所述静环体45外侧端面朝外地置于所述静环体容纳腔492内,所述气流管道491在静环体容纳腔492的内端口位置与所述吸浆气腔入口462、脱水气腔入口472和吹气气腔出口482的位置对应;所述动环体49可相对所述静环体45旋转,使气流管道491依次与上述三个气腔连通。The outer end of the static ring body 45 is placed in the static ring body accommodating chamber 492 facing outward, and the air flow duct 491 is connected to the inlet 462 of the slurry suction air chamber, the dehydration air chamber at the position of the inner port of the static ring body accommodating chamber 492 The positions of the inlet 472 of the air chamber and the outlet 482 of the air blowing chamber are corresponding; the moving ring body 49 can rotate relative to the static ring body 45, so that the air flow pipe 491 communicates with the above three air chambers in sequence.
所述模具固定机构42设有两个,两个模具固定机构42分别设置在所述转轴41相对两侧,所述湿坯模具设置在所述模具固定机构42上,且所述模具固定机构42通过气流通道与所述动环体49的静环体容纳腔492连通。The mold fixing mechanism 42 is provided with two, and the two mold fixing mechanisms 42 are respectively arranged on the opposite sides of the rotating shaft 41. The wet blank mold is arranged on the mold fixing mechanism 42, and the mold fixing mechanism 42 It communicates with the stationary ring body accommodation cavity 492 of the moving ring body 49 through the airflow channel.
所述模具固定机构42包括用于安装湿坯模具的模具安装板421,所述模具安装板421中部向内凹陷形成气室420。The mold fixing mechanism 42 includes a mold installation plate 421 for installing a wet blank mold, and the middle part of the mold installation plate 421 is recessed inward to form an air chamber 420 .
还包括固定板422,所述固定板422设置有两个,两个固定板422相对设置在所述转轴41两端,所述模具安装板421两端分别与两个固定板422固定连接。It also includes two fixing plates 422 , the two fixing plates 422 are arranged oppositely at the two ends of the rotating shaft 41 , and the two ends of the mold mounting plate 421 are respectively fixedly connected with the two fixing plates 422 .
所述气流通道包括连接气管491和设置在所述模具安装板421内的内部气流通道423,所述内部气流通道423与所述气室420连通,所述连接气管491用于连通所述内部气流通道423和所述静环体容纳腔492。The air flow passage includes a connecting air pipe 491 and an internal air flow passage 423 arranged in the mold mounting plate 421, the internal air flow passage 423 communicates with the air chamber 420, and the connecting air pipe 491 is used to communicate with the internal air flow The channel 423 and the static ring body accommodating cavity 492 .
所述静环体45周侧与静环体容纳腔92周侧之间设有密封结构(图中未示出);所述密封结构包括设在所述静环体45周侧上的两个密封圈容纳槽,以及安装在两个密封圈容纳槽上的密封圈,所述两个密封圈容纳槽布置在吸浆气腔入口462、脱水气腔入口472和吹气气腔出口482轴向的两侧,所述两个密封圈与对应的密封圈容纳槽以及所述静环体容纳腔92周侧密封配合。A sealing structure (not shown) is provided between the peripheral side of the static ring body 45 and the peripheral side of the static ring body accommodating chamber 92; the sealing structure includes two The sealing ring accommodation groove, and the sealing ring installed on the two sealing ring accommodation grooves, the two sealing ring accommodation grooves are arranged in the axial direction of the slurry suction air chamber inlet 462, the dehydration air chamber inlet 472 and the air blowing air chamber outlet 482 The two sealing rings are in sealing fit with the corresponding sealing ring accommodating groove and the peripheral side of the stationary ring body accommodating cavity 92 .
所述气动控制结构包括吸浆管道431、脱水管道432和吹气管道433。The pneumatic control structure includes a slurry suction pipeline 431 , a dewatering pipeline 432 and an air blowing pipeline 433 .
所述吸浆管道431通过所述吸浆气腔出口与所述吸浆气腔46连通,所述吸浆管道431用于对所述吸浆气腔46进行抽真空。The slurry suction pipe 431 communicates with the slurry suction air chamber 46 through the outlet of the slurry suction air chamber, and the slurry suction pipe 431 is used for vacuuming the slurry suction air chamber 46 .
所述脱水管道432通过所述脱水气腔出口与所述脱水气腔47连通,所述脱水管道432用于对所述脱水气腔47进行抽真空。The dehydration pipeline 432 communicates with the dehydration air chamber 47 through the outlet of the dehydration air chamber, and the dehydration pipeline 432 is used for vacuumizing the dehydration air chamber 47 .
所述吹气管道433通过所述吹气气腔入口与所述吹气气腔48连通,所述吹气管道433用于对所述吹气气腔48进行供气。The blowing pipeline 433 communicates with the blowing cavity 48 through the inlet of the blowing cavity, and the blowing pipeline 433 is used for supplying gas to the blowing cavity 48 .
上述湿坯成型机构4的设置方式,具有以下有益效果:通过驱动转轴41间歇旋转,即可控制湿坯模具浸入浆液箱5内的时间,从而精准控制吸浆时间和吸浆量,保证纸模湿坯的重量和壁厚达标,提高纸模湿坯的成型质量,进而提升产品合格率,节约生产资源,提高产品的市场竞争力。The setting method of the above-mentioned wet blank forming mechanism 4 has the following beneficial effects: by driving the rotating shaft 41 to rotate intermittently, the time for the wet blank mold to be immersed in the slurry tank 5 can be controlled, so as to accurately control the slurry suction time and the amount of slurry suction, and ensure that the paper mold The weight and wall thickness of the wet billet are up to standard, improving the forming quality of the paper mold wet billet, thereby improving the product qualification rate, saving production resources, and improving the market competitiveness of the product.
所述浆液箱5包括箱体51、第一进浆装置和第二进浆装置.The slurry box 5 includes a box body 51, a first slurry feeding device and a second slurry feeding device.
所述箱体51包括底壁52及自底壁52四周向上延伸的侧壁53;所述底壁52上侧设有底板54,所述底板54将所述箱体51内腔分隔成上腔体50和下腔体57,所述底板54上设有三块向所述上腔体50延伸的竖壁55,所述竖壁55与所述侧壁53之间形成溢流槽56,所述溢流槽56连通所述上腔体50和所述下腔体57。The box body 51 includes a bottom wall 52 and a side wall 53 extending upward from around the bottom wall 52; a bottom plate 54 is provided on the upper side of the bottom wall 52, and the bottom plate 54 divides the inner cavity of the box body 51 into an upper cavity body 50 and a lower cavity 57, the bottom plate 54 is provided with three vertical walls 55 extending toward the upper cavity 50, an overflow groove 56 is formed between the vertical walls 55 and the side walls 53, the The overflow tank 56 communicates with the upper chamber 50 and the lower chamber 57 .
所述第一进浆装置包括第一进浆管道541和泵液装置58,所述第一进浆管道541的进浆口、出浆口分别与所述下腔体57、上腔体50连通;所述泵液装置58包括轴流泵581,轴流泵581的输出端上设有桨叶582,所述轴流泵581的输出端置于所述第一进浆管道541的进浆口内。The first slurry feeding device includes a first slurry feeding pipeline 541 and a pump liquid device 58, and the slurry inlet and the slurry outlet of the first slurry feeding pipeline 541 communicate with the lower cavity 57 and the upper cavity 50 respectively The pump liquid device 58 includes an axial flow pump 581, the output end of the axial flow pump 581 is provided with a paddle 582, and the output end of the axial flow pump 581 is placed in the slurry inlet of the first slurry inlet pipeline 541 .
所述第二进浆装置包括第二进浆管道531,所述第二进浆管道531的进浆口与外界浆池连通,所述第二进浆管道531的出浆口设置在侧壁53下部。The second pulp feeding device includes a second pulp feeding pipe 531, the pulp inlet of the second pulp feeding pipe 531 communicates with the outside pulp tank, and the pulp outlet of the second pulp feeding pipe 531 is arranged on the side wall 53 lower part.
工作时,所述外界浆池通过所述第二进浆装置向所述溢流槽56输送浆液,浆液流至下腔体57,所述第一进浆装置将所述下腔体57内的浆液向所述上腔体50输送,所述上腔体50的浆液通过所述溢流槽56回流至所述下腔体57内。When working, the external slurry tank delivers slurry to the overflow tank 56 through the second slurry feeding device, and the slurry flows to the lower cavity 57, and the first slurry feeding device transfers the slurry in the lower cavity 57 The slurry is transported to the upper cavity 50 , and the slurry in the upper cavity 50 flows back into the lower cavity 57 through the overflow tank 56 .
所述底板54上端设置有匀浆板541,所述匀浆板541偏离所述第一进浆管道541的出浆口的位置上均匀分布有循环孔。The upper end of the bottom plate 54 is provided with a homogenizing plate 541 , and the position of the homogenizing plate 541 deviated from the slurry outlet of the first slurry inlet pipe 541 is evenly distributed with circulation holes.
所述溢流槽56内设置有液面感应装置(图中未示出),所述液面感应装置用于检测溢流槽56内的液面高度。The overflow tank 56 is provided with a liquid level sensing device (not shown in the figure), and the liquid level sensing device is used to detect the liquid level height in the overflow tank 56 .
所述侧壁53的高度高于所述竖壁55,所述侧壁53高出所述竖壁55的位置上设置有模具冲洗结构59,所述模具冲洗结构59用于冲洗湿坯成型机构4。The height of the side wall 53 is higher than the vertical wall 55, and a mold flushing structure 59 is arranged on the position of the side wall 53 higher than the vertical wall 55, and the mold flushing structure 59 is used for flushing the wet blank forming mechanism 4.
上述浆液箱5的设置方式,具有以下有益效果:The arrangement of the above-mentioned slurry tank 5 has the following beneficial effects:
(1)通过在箱体51内设置下腔体57和泵液装置58,使浆液箱5内的浆液实现循环流动,从而保证上腔体50内的浆液浓度均匀一致,解决纸浆湿坯质量不稳定的难题;浆液浓度均匀,能有效降低纸模湿坯之间的重量偏差,同时确保纸模湿坯之间的壁厚液均匀一致,大大提高产品的合格率,节约资源,提高产品的市场竞争力;(1) By arranging the lower chamber 57 and the pumping device 58 in the box body 51, the slurry in the slurry tank 5 can be circulated, thereby ensuring that the concentration of the slurry in the upper cavity 50 is uniform, and solving the problem of poor quality of the wet pulp. Stable problem; uniform slurry concentration can effectively reduce the weight deviation between paper mold wet blanks, and at the same time ensure that the wall thickness liquid between paper mold wet blanks is uniform, greatly improving the pass rate of products, saving resources, and improving the product market. Competitiveness;
(1)通过在箱体51内设置下腔体57和第一进浆装置,使浆液箱5内的浆液实现循环流动,从而保证上腔体50内的浆液浓度均匀一致,能有效降低纸模湿坯之间的重量偏差,同时确保纸模湿坯之间的壁厚液均匀一致,大大提高产品的合格率,解决纸模湿坯质量不稳定的难题,节约资源,提高产品的市场竞争力;(1) By arranging the lower cavity 57 and the first slurry feeding device in the box body 51, the slurry in the slurry box 5 can be circulated to ensure that the concentration of the slurry in the upper cavity 50 is uniform, and the paper mold can be effectively reduced. The weight deviation between the wet blanks, and at the same time ensure that the wall thickness liquid between the wet blanks of the paper mold is uniform, which greatly improves the qualified rate of the product, solves the problem of unstable quality of the wet blanks of the paper mold, saves resources, and improves the market competitiveness of the product ;
(2)该浆液箱5实现箱体51内的浆液的循环运动,从而提高箱体51内浆液的利用率,节约资源,同时降低生产成本,且相比于现有的应用在纸模湿坯成型设备上的大型浆液箱,其体积相对较小,便于安装。(2) The slurry box 5 realizes the circulating movement of the slurry in the box body 51, thereby improving the utilization rate of the slurry in the box body 51, saving resources, and reducing production costs at the same time, and compared with existing applications in paper mold wet blanks Large slurry tanks on molding equipment, which are relatively small in size and easy to install.
本实用新型的工作原理:Working principle of the utility model:
湿坯成型机构4制备纸模湿坯后,所述湿坯转移机构3将纸模湿坯转移至第一下模板上,第一下模板向上移动与第一上模板合模,从而将纸模湿坯转移至第一上模板上;所述平移机构8驱动第一上模板移动至第二下模板上方,并与第二下模板合模,从而将纸模湿坯转移至第二下模板上;所述平移机构8驱动第一上模板复位,使第二上模板位于第二下模板上方;第二下模板向上移动与第二上模板合模,从而将纸模湿坯转移至第二上模板上;所述平移机构8驱动第二上模板移动至第三下模板上方,并与第三下模板合模,从而将纸模湿坯转移至第三下模板上;所述平移机构8驱动第二上模板复位,使第三上模板位于第三下模板上方;第三下模板向上移动与第三上模板合模,从而将纸模湿坯转移至第三上模板上,同时完成单个纸浆模塑的热压整形;所述平移机构8驱动第三上模板向机架1外端移动,将纸浆模塑移出本纸浆模塑成型设备,完成单个纸浆模塑的生产;在此过程中,湿坯转移机构3、第一上模板和第二上模板上均吸附有纸模湿坯,从而实现纸浆模塑的连续生产。After the wet blank forming mechanism 4 prepares the wet blank of the paper mold, the wet blank transfer mechanism 3 transfers the wet blank of the paper mold to the first lower template, and the first lower template moves upward to close the first upper template, so that the paper mold The wet blank is transferred to the first upper template; the translation mechanism 8 drives the first upper template to move above the second lower template, and closes the mold with the second lower template, thereby transferring the paper mold wet blank to the second lower template ; The translation mechanism 8 drives the first upper template to reset, so that the second upper template is located above the second lower template; the second lower template moves upward to close the second upper template, thereby transferring the paper mold wet blank to the second upper template On the template; the translation mechanism 8 drives the second upper template to move above the third lower template, and closes the mold with the third lower template, thereby transferring the paper mold wet blank to the third lower template; the translation mechanism 8 drives The second upper template is reset, so that the third upper template is above the third lower template; the third lower template moves upward to close the third upper template, so that the paper mold wet blank is transferred to the third upper template, and a single pulp is completed at the same time Hot press shaping of molding; the translation mechanism 8 drives the third upper template to move to the outer end of the frame 1, and the pulp molding is moved out of the pulp molding equipment to complete the production of a single pulp molding; during this process, The wet blank transfer mechanism 3 , the first upper template and the second upper template are all adsorbed with paper mold wet blanks, thereby realizing continuous production of pulp molding.
与现有技术相比,本实用新型的一种纸浆模塑成型设备,设置有湿坯成型机构4和热压整形机构,能完成纸浆模塑的全部生产步骤,从而提高纸浆模塑的生产速度,实现纸浆模塑的大批量生产;另外,该纸浆模塑成型设备实现了纸浆模塑的流水线生产,节约人力资源,大大降低生产成本,适合大范围推广使用。Compared with the prior art, a pulp molding equipment of the utility model is provided with a wet blank forming mechanism 4 and a hot pressing shaping mechanism, which can complete all production steps of pulp molding, thereby increasing the production speed of pulp molding , to achieve mass production of pulp molding; in addition, the pulp molding equipment realizes the assembly line production of pulp molding, saves human resources, greatly reduces production costs, and is suitable for large-scale promotion and use.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108130824A (en) * | 2018-03-02 | 2018-06-08 | 佛山市必硕机电科技有限公司 | A kind of paper pulp molding forming equipment |
| CN110284374A (en) * | 2019-06-14 | 2019-09-27 | 常州格瑞恩斯智能科技有限公司 | Pulp model forming machine |
| WO2020155948A1 (en) * | 2019-01-31 | 2020-08-06 | 浙江舒康科技有限公司 | Pulp molding production line and processing method |
| WO2022022287A1 (en) * | 2020-07-25 | 2022-02-03 | 浙江舒康科技有限公司 | Paper product hot-pressing forming machine |
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2018
- 2018-03-02 CN CN201820293912.6U patent/CN208072083U/en not_active Withdrawn - After Issue
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| CN108130824A (en) * | 2018-03-02 | 2018-06-08 | 佛山市必硕机电科技有限公司 | A kind of paper pulp molding forming equipment |
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| US12065783B2 (en) * | 2019-01-31 | 2024-08-20 | Shurcon Manufacturing, Inc. | Transfer device applied to robotic arm and production line for pulp molding |
| US12084812B2 (en) * | 2019-01-31 | 2024-09-10 | Zhejiang Shurcon Manufacturing Co. Ltd. | Pulp molding production line and processing method |
| AU2019426695B2 (en) * | 2019-01-31 | 2025-02-13 | Zhejiang Shurcon Manufacturing Co Ltd | Transfer device applied to pulp molded manipulator, and production line |
| US12264435B2 (en) * | 2019-01-31 | 2025-04-01 | Shurcon Manufacturing, Inc. | Pulp molding production line and processing method thereof |
| AU2019427078B2 (en) * | 2019-01-31 | 2025-09-18 | Zhejiang Shurcon Manufacturing Co. Ltd | Pulp molding production line and processing method |
| CN110284374A (en) * | 2019-06-14 | 2019-09-27 | 常州格瑞恩斯智能科技有限公司 | Pulp model forming machine |
| WO2022022287A1 (en) * | 2020-07-25 | 2022-02-03 | 浙江舒康科技有限公司 | Paper product hot-pressing forming machine |
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