Sand integrates cleaning equipment more than a kind of whole core of 3D printing
Technical field
The utility model is related to sand mold cleaning equipment technology field, more particularly to it is a kind of have rotate, topple over, shaking and wind
Wash the special sand removal equipment of function.
Background technology
3D printing technique obtains extensive concern in recent years, and the use of innovation increases material rather than material removal manufactures part,
Have broad application prospects in manufacturing.Foundry Production makes sand mold using sand and bonding agent, and traditional method uses mould
Sample is produced, and due to needing to withdraw from apperance, sand mold is split more scrappy, and complicated for operation, dimensional accuracy is low.3D printing technique
Production procedure can be greatly simplified in the introducing of casting industry, the use scope of foundry engieering is extended, realizes increasingly complex zero
Part produces.When producing sand mold using 3D printing method, print head is forming sand mold according to the chip formation of sand mold in the faces XY
Bonding agent is sprayed in position, is then switched to next Z axis step-length and is printed, until satisfactory in Z-direction heap
Three-dimensional sand mold.It can be seen that this mode of production can directly produce the sand mold with Complicated Spatial Structure, to subtract significantly
The quantity of few sand mold does not even split sand mold completely.
The sand mold with some strength is formed in the position injection bonding agent for forming sand mold when 3D printing, it is viscous without spraying
The position for connecing agent then keeps the reset condition being laid with, and needs to remove in the later stage, forms the cavity of pouring liquid metal.Using 3D
When printing technique obtains the advantage that sand mold merges but challenge is brought to the removal extra loose sand of sand mold.When mould surface it is exposed
Outside, can touch, can apparent time can be used compressed air or mechanical means removal, but when sand mold split it is seldom, or when not splitting completely,
There will be can not largely touch, not visible region, conventional method is difficult to remove.
Utility model content
The utility model provides one kind for the problem of 3D printing sand mold internal passage molding sand is difficult to clean off in the prior art
With rotate, topple over, shake and the whole cores of multi-functional 3D printing such as wind is washed more than sand integrate cleaning equipment, to realize that mechanization is clear
Sand.
The purpose of this utility model is achieved in that sand integrates cleaning equipment, including rectangle more than a kind of whole core of 3D printing
Rotation frame, be respectively equipped with X shafts on described rotation one group of parallel frame of frame, the X shafts are rotatably supported in respectively
It is driven on triangular support base and by motor one and is rotated, Y shafts are respectively equipped on another group of parallel frame vertical with X shafts,
The Y shafts are driven by motor two, and the Y shafts of both sides are respectively protruding into the inside of rotation frame and are elasticly connected with respectively flat
The corresponding sand mold chuck of row, for gripping sand mold between two sand mold chucks, the periphery of the sand mold is solid by vibration motor
Determine frame and is fixed with vibration motor.
In the special sand removal equipment of the utility model, sand mold is fixed on by sand mold chuck in rotation frame, and frame is rotated
It being rotated around X shafts under the driving of motor one, sand mold chuck and sand mold can rotate under the driving of motor two around Y shafts,
To realize sand mold rotation in all directions, convenient for the outflow and cleaning of loose sand inside sand mold, while the fixed setting of sand mold periphery
The loose sand of sand mold inner passage can be shaken and be fallen off by vibration motor, and be flowed out under the rotation of rotation frame and gravity,
Realize the mechanical chipping of loose sand inside sand mold.
For ease of realizing that the connection of Y shafts and sand mold chuck, the Y shafts are equipped with hollow bore passages, the sand mold
The center of chuck is vertically equipped with the hollow connecting shaft concentric with Y shafts, the Y shafts stretch into the inside of rotation frame and with company
The shaft end cooperation socket of spindle, the connecting shaft are equipped with elastic seal cartridge with Y shafts connecting pin, and the elastic seal cartridge is externally provided with
Clamp springs, the shaft shoulder that the clamp springs both ends are protruded with connecting shaft and Y shafts periphery respectively is against the Y shafts and company
The shaft end that spindle is mutually socketed is equipped with is adjusted axially gap convenient for what clamp springs were stretched.In the connection structure of the utility model, Y
Shaft and resilient abutment after the shaft end cooperation socket of the connecting shaft of sand mold chuck, realize elasticity peace of the sand mold in rotation frame
Dress is convenient for the vibrations sand removal of sand mold.
For ease of the installation of Y shafts, the motor two is fixed on the frame of rotation frame, and the motor two is equipped with hollow
The motor output shaft of perforation, the Y shafts perforation is set in motor output shaft and the retainingf key by being radially arranged is fixed, institute
The long key that retainingf key is radial perforation Y shafts and motor output shaft is stated, the Y shafts and motor output shaft are for installing retainingf key
The axial length of keyway is more than axial vibrations of the width of retainingf key in an axial direction in order to Y shafts along motor output shaft and adjusts.This
In the structure of utility model, Y shafts communicate through motor output shaft from one end and are fixed by retainingf key, when sand mold being facilitated to install
Y shafts stretch into the connecting shaft of one end resilient abutment sand mold chuck of rotation frame, and the axis of Y shafts is provided when sand mold being facilitated to shake
To vibrations space.
For ease of the discharge of sand mold inner cavity loose sand, the connecting shaft is equipped with close to the position of sand mold chuck in hollow with it
Several radial through-hole of chamber channel connection, the sand mold chuck are equipped with several logical sand holes docked with the quicksand hole of sand mold, institute
It states and is connected to by hose between radial through-hole and logical sand hole, the pipeline of the hose is equipped with control valve, the connecting shaft
Bore passages are connected to the bore passages of Y shafts and are connected to negative inspiratory pressure pipeline.In this structure, sand mold vibrations and rotation process
In, inner cavity shakes off loose sand under the action of negative pressure air source, logical from inner cavity of the quicksand hole through hose, connecting shaft and Y rotary shaft hollows
Road is sucked out removing, in this way formed a closed loose sand passing away, convenient for loose sand collection and be conducive to keep scene
Clean environment.
For ease of the connection of hose, a lateral aperture phase that the logical sand hole on the sand mold chuck is docked with the quicksand hole of sand mold
Deng, it is equal with the aperture of hose to lead to sand hole and the side that hose connects, the hose both ends respectively by fast pneumatic connector and
Logical sand hole is connected with radial through-hole.
To be further convenient for the mating connection of hose and quicksand hole, the aperture in mould surface quicksand hole to be more than tube aperture
The duct of the corresponding logical sand hole in quicksand hole of diameter 2 times or more is tapered duct, the aperture bore at tapered duct both ends respectively with sand
The quicksand hole aperture of type and the aperture of hose are equal.
To improve the installation of vibration motor, the vibration motor fixed frame is fixed in addition to the sand mold that sand mold chuck is clamped
Week, the vibration motor are equipped with several along the outside of vibration motor fixed frame, and are symmetrical arranged along the center of gravity of sand mold.
To ensure to rotate frame equilbrium running, correspondence is set X rotor shaft directions of the motor one along rotation frame both sides respectively
There are two simultaneously coaxial line installation, Y rotor shaft direction of the motor two along rotation frame other direction both sides is correspondingly provided with two respectively
A and coaxial line is installed.
To prevent pipeline from winding, slewing area of the rotation frame respectively along X shafts and Y shafts is:- 180 °~
180°。
To ensure that sand mold chuck is fixedly secured sand mold, there are two the surface that the sand mold chuck corresponds to sand mold side is set or two
A above taper pin for positioning sand mold, the mould surface correspond to taper hole of the position equipped with indent of taper pin.
Description of the drawings
Fig. 1 be the utility model the whole core of 3D printing more than sand integrate cleaning equipment structural schematic diagram.
Fig. 2 be the utility model the whole core of 3D printing more than sand integrate cleaning equipment.
Fig. 3 is the C-C of Fig. 2 to sectional view.
Fig. 4 is the partial enlarged view at D in Fig. 3.
Fig. 5 is the partial enlarged view at E in Fig. 3.
Wherein, 1 triangular support base;2 motors one;3 X shafts;4 rotation frames;5 vibration motors;6 vibration motor fixed frames;7
Sand mold;8 sand mold chucks;8A leads to sand hole;9 motor output shafts;10 Y shafts;11 motors two;12 clamp springs;13 connecting shafts;
13A radial through-hole;14 elastic seal cartridges;15 retainingf keys.
Specific implementation mode
Sand integrates cleaning equipment more than 3D printing whole core as Figure 1-Figure 5 for the utility model, includes the rotation of rectangle
Frame 4 rotates and is respectively equipped with X shafts 3 on 4 one groups of parallel frames of frame, and X shafts 3 are rotatably supported in respectively on triangular support base 1
And the rotation within the scope of -180 °~180 ° may be implemented by the driving rotation of motor 1, another group vertical with X shafts 3 is parallel
Frame on be respectively equipped with Y shafts 10, Y shafts 10 are driven by motor 2 11 may be implemented to turn within the scope of -180 °~180 °
Dynamic, the Y shafts 10 of both sides are respectively protruding into the inside of rotation frame 4 and are elasticly connected with parallel corresponding sand mold chuck 8 respectively,
For gripping sand mold 7 between two sand mold chucks 8, the periphery of sand mold 7 is fixed with vibration motor by vibration motor fixed frame 6
5。
For ease of realizing that Y shafts 10 are connect with the installation of sand mold chuck 8, Y shafts 10 are equipped with hollow bore passages, sand mold
The center of chuck 8 is vertically equipped with the hollow connecting shaft 13 concentric with Y shafts 10, and Y shafts 10 stretch into the inside of rotation frame 4 simultaneously
Coordinate with the shaft end of connecting shaft 13 and be socketed, connecting shaft 13 is equipped with elastic seal cartridge 14, elastic seal cartridge 14 with 10 connecting pin of Y shafts
Clamp springs 12 are externally provided with, the shaft shoulder that 12 both ends of clamp springs are protruded with connecting shaft 13 and 10 periphery of Y shafts respectively is against Y turns
Axis 10 is equipped with the shaft end that connecting shaft 13 is mutually socketed and is adjusted axially gap convenient for what clamp springs 12 were stretched.In this structure, Y turns
Axis 10 and resilient abutment after the shaft end cooperation socket of the connecting shaft 13 of sand mold chuck, realize elasticity of the sand mold 7 in rotation frame 4
The vibrations sand removal of sand mold 7 is convenient in installation.
For ease of the installation of Y shafts 10, motor 2 11 is fixed on the frame of rotation frame 4, and motor 2 11 is equipped with hollow
The motor output shaft 9 of perforation, the perforation of Y shafts 10 is set in motor output shaft 9 and the retainingf key 15 by being radially arranged is fixed,
Retainingf key 15 is the long key of radial perforation Y shafts 10 and motor output shaft 9, and Y shafts 10 and motor output shaft 9 are for installing fixation
The axial length of the keyway of key is more than the width of retainingf key 15 in an axial direction in order to which Y shafts 10 are along the axial direction shake of motor output shaft 9
It is dynamic to adjust.In this structure, Y shafts 10 communicate through motor output shaft 9 from one end and are fixed by retainingf key 15, and sand mold is facilitated to pacify
Y shafts 10 stretch into the connecting shaft 13 of one end resilient abutment sand mold chuck of rotation frame 4 when dress, and while facilitating sand mold to shake provides
The axial vibrations space of Y shafts.
For ease of the discharge of sand mold inner cavity loose sand, connecting shaft 13 is equipped with close to the position of sand mold chuck 8 in hollow with it
Several radial through-hole 13A of chamber channel connection, sand mold chuck 8 are equipped with several logical sand hole 8A docked with the quicksand hole of sand mold,
It is connected to by hose between radial through-hole 13A and logical sand hole 8A, the pipeline of hose is equipped with control valve, the inner cavity of connecting shaft 13
Channel is connected to the bore passages of Y shafts 9 and is connected to negative inspiratory pressure pipeline.In this structure, the vibrations of sand mold 7 and rotation process
In, inner cavity shakes off loose sand under the action of negative pressure air source, from quicksand hole through in hose, connecting shaft hollow cavity and Y shafts
Empty bore passages are sucked out removing, in this way formed a closed loose sand passing away, convenient for loose sand collection and be conducive to
Keep the clean environment at scene.
For ease of the connection of hose, a lateral aperture phase that the logical sand hole 8A on sand mold chuck is docked with the quicksand hole of sand mold
Deng, lead to sand hole and the side that hose connects it is equal with the aperture of hose, hose both ends pass through fast pneumatic connector and logical sand respectively
Hole 8A is connected with radial through-hole 13A.To be further convenient for the mating connection of hose and quicksand hole, the aperture in mould surface quicksand hole
Duct more than the corresponding logical sand hole in quicksand hole of hose aperture 2 times or more is tapered duct, the aperture mouthful at tapered duct both ends
Diameter is equal with the quicksand hole aperture of sand mold and the aperture of hose respectively.
To improve being installed in arrangement for vibration motor 5, vibration motor fixed frame 6 is fixed on the sand being clamped except sand mold chuck 8
Type periphery, vibration motor 5 are equipped with several along the outside of vibration motor fixed frame 6, and are symmetrical arranged along the center of gravity of sand mold.
To ensure to rotate frame equilbrium running, motor 1 is correspondingly provided with respectively along 3 direction of X shafts of 4 both sides of rotation frame
10 direction of Y shafts of two and coaxial line installation, 2 11 edge 4 other direction both sides of rotation frame of motor is correspondingly provided with two respectively
And coaxial line is installed.
Be fixedly secured sand mold for ease of sand mold chuck, sand mold chuck 8 correspond to 7 side of sand mold surface set there are two or two
It is used to position the taper pin of sand mold 7 above, 7 surface of sand mold corresponds to taper hole of the position equipped with indent of taper pin.
In the special sand removal equipment of the utility model, before sand loading type is packed into rotation frame, it will need to first be fixed with vibration motor 5
Vibration motor fixed frame 6 be fixed on sand mold 7, then by be clamped or lift equipment by sand mold be transported to rotation frame in,
Good position and angle are adjusted, sand mold is made to be between two sand mold chucks, the retainingf key between Y shafts and motor output shaft is not at this time
It is packed into, by tool by the Y shafts of both sides pushing tow inwardly simultaneously, then loads onto retainingf key, so that sand mold is stablized clamping in sand mold
Between chuck.Next by Y shafts stretch out rotation frame both ends connected respectively with negative pressure air source to be formed cycle it is closed circuit.
The sand removal process of the sand removal equipment of the utility model mainly has following process:
Shake sand removal:It is molding to needing by print head since in 3D printing, all spaces are all paved with sand grains
Area spray bonding agent carries out hardened forming.Bonding agent needs just harden by catalyst.General catalyst premixing is in sand
In grain, i.e., the loose sand for not spraying bonding agent is the sand grains for being mixed with catalyst.Due to there is certain pushing when sanding gear works
Operation, the poor fluidity of unhardened sand grains, it is difficult to by simply toppling over removal.But applying certain frequency vibrations can break
The accumulation of sand grains, makes sand grains regain mobility.In the present invention, vibration motor is fixed together with sand mold, sand mold
Occur to shake with frequency together with vibrations, under shock effect, sand grains is flowed along gravity direction.It is downward that sand mold is turned into quicksand hole
Direction, sand grains will be discharged by quicksand hole, and through hose, the hollow cavity of connecting shaft, Y shafts under the action of negative inspiratory pressure
Hollow cavity be sucked out and recycle, realize sand mold in extra loose sand grains lasting cleaning.
Rotation auxiliary
Due to about 2000 times of the density that the density of sand grains is air, compressed air cannot effectively transport sand grains, so nothing
By being during vibrations or negative-pressure ward process, sand grains tends to move along gravity direction, for the sand of constant bearing
Type, negative-pressure ward process can cause sand grains to be deposited in partial structurtes, the especially sand mold of inner-cavity structure complexity, thus vibrations with
Cooperation rotation is beneficial to avoid the deposition of sand grains during negative-pressure ward, and all sand grains are smoothly cleared.This practicality
Novel equipment has two groups of independent rotation axis, can meet all dimensional orientations and rotation path of sand mold, complete to realize
Orientation, the quick sand removal process of mechanization.