CN208052548U - Energy-saving type plastic abnormal shape stream velocity control device - Google Patents

Energy-saving type plastic abnormal shape stream velocity control device Download PDF

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Publication number
CN208052548U
CN208052548U CN201820427244.1U CN201820427244U CN208052548U CN 208052548 U CN208052548 U CN 208052548U CN 201820427244 U CN201820427244 U CN 201820427244U CN 208052548 U CN208052548 U CN 208052548U
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CN
China
Prior art keywords
babinet
fixed seat
gas
oil mist
mist separator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820427244.1U
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Chinese (zh)
Inventor
敖万路
张宸
吴书杭
陈凤琳
蒋标
查安平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TONGLING GREAT EXTRUSION TECHNOLOGY CO LTD
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TONGLING GREAT EXTRUSION TECHNOLOGY CO LTD
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Priority to CN201820427244.1U priority Critical patent/CN208052548U/en
Application granted granted Critical
Publication of CN208052548U publication Critical patent/CN208052548U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses energy-saving type plastic abnormal shape stream velocity control devices,Including pedestal,Fixed seat,Rotating seat,Rotary shaft,Gland,Filtering pressure reducing valve,Oil mist separator,Babinet,Panel,Power outlet,Slotting gas connector and heat gun soon,The fixed seat is arranged in the upper surface of pedestal,Gland is fixedly connected with babinet,The rotary shaft is fixedly connected with gland,The rotating seat is fixedly connected with fixed seat and is flexibly connected with rotary shaft,The filtering pressure reducing valve and oil mist separator are connected to by pipeline with babinet,The panel is arranged on babinet,The power outlet,Slotting gas connector is connected on panel soon,The power outlet and soon slotting gas connector are with heat gun connection using electrical control and gas circuit combination heat gun,Die head cavity any position can be heated or be cooled down when proximate matter produces,Reach speed-raising or reduction of speed,Realize uniform discharge,It can effectively prevent shutting down repeatedly repairing a die,Substantially increase production efficiency,Reduce production cost.

Description

Energy-saving type plastic abnormal shape stream velocity control device
Technical field
The utility model is related to a kind of energy-saving type plastic abnormal shape stream velocity control devices.
Background technology
Currently, will appear following two situations in plastic irregular profile die head tapping flowrate, first, when extrusion die designs Pressure, the area at each position of die-type embryo cavity etc. is calculated because usually ensureing each position flow velocity uniformity, but practical When production due to the influence of the factors such as temperature, polishing degree, formula cause similar single armed, pawl mouth etc. often occur discharging compared with small cavity compared with Fast or too slow situation need to shut down debugging repeatedly and repair a die, and of high cost, labor intensity is big;Second is that due to being produced in plastic irregular profile In the process, due to material to die head part cavity surface for a long time rub, cause the certain positions in inner cavity be susceptible to become large-sized and Surface brightness improve the problem of so that cause tapping flowrate to become faster, or because powder itself containing a small amount of impurity cause plasticizing not Well or gets stuck and then keep the smaller feed chamber tapping flowrate in part slack-off.The fast position of flow velocity can block matched stock mould Cavity or formation are wavy, and the slow position of flow velocity can cause the product position dimension not in place, cause product unqualified, so must Palpus hard stop is repaired again, causes production efficiency relatively low, of high cost, increases labor intensity.
Utility model content
The purpose of this utility model is in view of the deficiencies of the prior art, to provide a kind of energy-saving type plastic abnormal shape material flow control Device.
The technical solution adopted in the utility model is:Energy-saving type plastic abnormal shape stream velocity control device, including pedestal, fixation Seat, rotating seat, rotary shaft, gland, filtering pressure reducing valve, oil mist separator, babinet, panel, power outlet, soon slotting gas connector and heat Air pressure gun, the fixed seat are arranged in the upper surface of pedestal, and gland is fixedly connected with babinet, and the rotary shaft is fixed with gland to be connected It connects, the rotating seat is fixedly connected with fixed seat and is flexibly connected with rotary shaft, and gas circuit is equipped in the babinet, and the filtering subtracts Pressure valve and oil mist separator are connected to by pipeline with the gas circuit in babinet, and the panel is arranged on babinet, the power outlet, Slotting gas connector is connected on panel soon, and the power outlet and fast slotting gas connector are connect with heat gun.
The fixed seat is divided into lower fixed seat and upper fixed seat as a further improvement of the utility model, described lower solid Reservation is connected in the upper surface of pedestal, and the rotating seat is fixedly connected with upper fixed seat, is equipped between lower fixed seat and upper fixed seat Connecting rod, lower fixed seat are connect by connecting rod with upper fixed seat, and filtering pressure reducing valve and oil mist separator are fixed on connection bar side Face, the rotating seat side are rotary with lock handle.
Several independent control chambers are separated into babinet as a further improvement of the utility model, panel is set accordingly Be equipped with several, the gas circuit of babinet be divided into accordingly it is several, be located at several independent control intracavitary, box house is provided with Gas distribution block, filtering pressure reducing valve and oil mist separator, which are connect by pipeline with gas distribution block, to be realized and the gas circuit of babinet company It is logical, it is connected by hose between filtering pressure reducing valve and oil mist separator, and filtering pressure reducing valve and oil mist separator pass through bellows It is connect with gas distribution block, if airflow diversion can be carried interest gas corresponding with independent control chamber quantity by the connection of gas distribution block Stream.
Body side is equipped with total power switch, power supply indicator, emergency stop and opens as a further improvement of the utility model, It closes and handle, the babinet being located within the scope of each independent control chamber is equipped with pressure gauge, pressure regulator valve, flow of digit display instrument, yellow stream Indicator light, red flow indicator light, temp controlled meter, heater switch, green temperature indicator and red temperature indicator are measured, it is described Yellow traffic indicator light and red flow indicator light are connect with flow of digit display instrument signal, the green temperature indicator and red Temperature indicator is connect with temp controlled meter signal, is equipped with gas circuit in the babinet, the pressure gauge, pressure regulator valve, flow of digit display instrument and Temp controlled meter is arranged in the gas circuit in babinet and in communication, and the gas circuit in the babinet is connected to gas distribution block and is inserted with fast Gas fittings, the pedestal lower section are equipped with universal rolling wheel.
The utility model has the beneficial effects that:It, can be right when proximate matter produces using electrical control and gas circuit combination heat gun Die head cavity any position is heated or cooling, reaches speed-raising or reduction of speed, realizes uniform discharge, can effectively prevent shutting down repeatedly It repairs a die, substantially increases production efficiency, reduce production cost, it is simple to operate, it is with strong applicability.
Description of the drawings
Fig. 1 is utility model diagram.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is enlarged drawing of the utility model close to rotation seating portion.
Fig. 4 is the utility model and plastic irregular profile die head connection diagram.
Fig. 5 is the utility model structure pneumatic diagram.
As shown in the figure:Universal rolling wheel 1, pedestal 2, connecting rod 3, lower fixed seat 31, upper fixed seat 32, connecting rod fixing screws 321, upper fixed seat screw 322, filtering pressure reducing valve 4, connection gas connector 41, filtering pressure reducing valve fixed plate 42, hose 44, mist of oil point It is solid from device 5, oil mist separator fixed plate 51, rotating seat 6, rotary shaft 61, thrust ball bearing 611, deep groove ball bearing 612, gland Determine screw 621, rotary shaft fixing screws 622, gas distribution block 7, babinet 8, panel 9, heat gun 10, soon slotting gas connector 101, electricity Supply socket 102, handle 11, pressure regulator valve 12, pressure gauge 121, flow of digit display instrument 13, yellow traffic indicator light 131, red flow refer to Show lamp 132, temp controlled meter 14, heater switch 141, green temperature indicator 142, red temperature indicator 143, power switch 15, Power supply indicator 16, emergency stop switch 17, extrusion die 18.
Specific implementation mode
Below in conjunction with the accompanying drawings, the utility model is described further.
Embodiment 1:Energy-saving type plastic abnormal shape stream velocity control device, including pedestal 2, fixed seat, rotating seat 6, rotary shaft 61, gland 62, filtering pressure reducing valve 4, oil mist separator 5, babinet 8, panel 9, power outlet 102, soon slotting gas connector 101 and hot wind Rifle 10, the fixed seat are arranged in the upper surface of pedestal, and gland is fixedly connected with babinet, and the rotary shaft is fixed with gland to be connected It connects, the rotating seat is fixedly connected with fixed seat and is flexibly connected with rotary shaft, and gas circuit, filtering pressure reducing valve are equipped in the babinet 4 and oil mist separator 5 be connected to the gas circuit in babinet 8 by pipeline, the power outlet, slotting gas connector is connected to panel soon On, the power outlet 102 and fast slotting gas connector 101 are connect with heat gun 10.
Embodiment 2 and embodiment 1 difference lies in:The fixed seat is divided into lower fixed seat 31 and upper fixed seat 32, described Lower fixed seat 31 is connected in the upper surface of pedestal 2, and the rotating seat 6 is fixedly connected with upper fixed seat 32, lower fixed seat with it is upper solid Connecting rod 3 is equipped between reservation, lower fixed seat is connect by connecting rod with upper fixed seat, and filtering pressure reducing valve 4 and oil mist separator 5 are solid It is scheduled on connecting rod side, the rotating seat side is rotary with lock handle 63.
Embodiment 3 the difference from example 2 is that:Several independent control chambers are separated into babinet, panel is set accordingly Be equipped with several, the gas circuit of babinet be divided into accordingly it is several, be located at several independent control intracavitary, box house is provided with Gas distribution block 7, filtering pressure reducing valve 4 and oil mist separator 5 connect the gas circuit realized with babinet by pipeline with gas distribution block Connection, is connected between filtering pressure reducing valve and oil mist separator by hose, and filtering pressure reducing valve and oil mist separator pass through it is flexible soft Pipe is connect with gas distribution block, if airflow diversion can be carried interest corresponding with independent control chamber quantity by the connection of gas distribution block Air-flow.
Embodiment 4 and embodiment above-described embodiment difference lies in:Body side is equipped with total power switch 15, power supply refers to Show lamp 16, emergency stop switch 17 and handle 11, the babinet being located within the scope of each independent control chamber is equipped with pressure gauge 121, pressure regulation It is valve 12, flow of digit display instrument 13, yellow traffic indicator light 131, red flow indicator light 132, temp controlled meter 14, heater switch 141, green Color temperature indicator light 142 and red temperature indicator 143, the yellow traffic indicator light and red flow indicator light and digital display Flow instrument signal connects, and the green temperature indicator and red temperature indicator are connect with temp controlled meter signal, the pressure Table, pressure regulator valve, flow of digit display instrument and temp controlled meter be arranged it is in the gas circuit in babinet and in communication, gas circuit in the babinet with Gas distribution block is connected to and inserts gas fittings with fast, and universal rolling wheel 1 is equipped with below the pedestal.
Fixed seat is divided into lower fixed seat 31 and upper fixed seat 32 in the utility model, is equipped between lower fixed seat and upper fixed seat Connecting rod 3, lower fixed seat connect the place height so that it is convenient to regulating box by connecting rod with upper fixed seat.Filtering decompression Valve 4 and oil mist separator 5 are fixed on 3 side of connecting rod by filtering pressure reducing valve fixed plate 42 and oil mist separator fixed plate 51 respectively Face facilitates their dismounting.Connecting rod is fixed by the connecting rod screw 321 and is fixed with upper fixed seat, and upper fixed seat 32 is by upper Fixed seat screw 322 is fixed with rotating seat 6, and rotating seat 6 passes through thrust ball bearing 611 and deep groove ball bearing 612 and rotary shaft 61 Connection, rotary shaft 61 are fixed by rotary shaft fixing screws 622 and gland 62, and gland 62 passes through gland fixing screws 621 and case Body 8 is fixed.Rotating seat is fixedly connected with fixed seat and is flexibly connected with rotary shaft, and gland is fixedly connected with babinet, the rotation Axis is fixedly connected with gland, so entire babinet being capable of 360 ° of rotations.Universal rolling wheel 1 and handle 11 are set, promotion is conveniently passed through The modes such as babinet or pull handle come regulating box position.
Filtering pressure reducing valve 4 and oil mist separator 5 are connected to by pipeline with babinet, specifically, filtering pressure reducing valve and mist of oil point It is connected by hose 44 between device, filtering pressure reducing valve and oil mist separator are connected to by bellows 53 with babinet, in babinet It is separated into several independent control chambers, the case where panel is provided with several accordingly, box house is provided with gas distribution block 7 Under, filtering pressure reducing valve and oil mist separator connect the connection realized with gas circuit in babinet by pipeline with gas distribution block.Gas Branching block 7, which may be used, is provided with several shunting gas ports, several shunting gas on a variety of set-up modes, such as gas distribution block Mouth respectively from the gas circuit of different independent control chamber babinets.
Before use:Device in the utility model is placed on to the position being conveniently operated by section bar extrusion die head,(It is being arranged In the case of universal rolling wheel 1, convenient adjusting position locks universal rolling wheel 1 after regulating), due to babinet can 360 ° rotation, So capableing of the direction of regulating box 8 as needed(Equipped with lock handle, lock is used after regulating the direction of babinet Tight handle is locked), fast on panel insert gas head and be connected with pressure gauge 121, pressure regulator valve 12, flow of digit display instrument 13 and temp controlled meter 14 Babinet in gas circuit connection, by the gas circuit of power outlet connection, heat gun 10 on the power supply and panel of heat gun 10 and face Fast on plate inserts the connection of gas connector, later connect heat gun 10 with extrusion die 18.
In use, compressed air enters filtering pressure reducing valve 4 from the connection gas connector 41 of filtering pressure reducing valve 4 carries out coarse filtration, Smart filtering is carried out into oil mist separator 5 after coarse filtration, compressed air enters 8 internal duct of babinet after essence filtering, passes through later Slotting gas connector enters heat gun 10 and then enters extrusion die soon.
Further, total power switch, power supply indicator, emergency stop switch and handle are installed in body side, are located at every Babinet within the scope of a independent control chamber is equipped with pressure gauge, pressure regulator valve, flow of digit display instrument, yellow traffic indicator light, red stream It is corresponding on panel in the case of measuring indicator light, temp controlled meter, heater switch, green temperature indicator and red temperature indicator It opens up by making it possible to refer to pressure gauge, pressure regulator valve, flow of digit display instrument, yellow traffic indicator light, red flow by through-hole Show that the side of lamp, temp controlled meter, heater switch, green temperature indicator and red temperature indicator is shown in outer, pressure gauge, pressure regulation Valve, flow of digit display instrument, yellow traffic indicator light, red flow indicator light, temp controlled meter, heater switch, green temperature indicator and Red temperature indicator is electrically connected with total power switch, power supply indicator and emergency stop switch, when use:
As shown in figure 5, opening total power switch, compressed air is carried out by jointing 41 into filtering pressure reducing valve 4 Coarse filtration enters oil mist separator 5 by hose later and carries out smart filtering, then enters the gas inside babinet 8 by bellows 53 Body branching block 7 is diverted to each independent control chamber by gas distribution block 7, sequentially enters positioned at each independent control intracavitary portion Passed sequentially through after the gas circuit of babinet pressure gauge 121, by after pressure regulator valve 12, flow of digit display instrument 13, temp controlled meter 14 by soon insert gas Connector enters heat gun 10 and enters back into 18 temperature control area of extrusion die.Regulate and control 18 local location stream flow velocity of extrusion die to need properly Stream pressure, flow and heating temperature, so adjusting compressed air first:Adjust 121 control pressure size of pressure regulator valve, pressure Table 12 shows that pressure value is not more than 0.2-0.3MPa;Flow of digit display instrument 13 can control throughput size, when throughput is in 20L- When 60L, yellow traffic indicator light 131, red flow indicator light 132 do not work, system worked well;When throughput less than 20L or When person is in 60L-100L, yellow traffic indicator light 131 is bright, shows that yellow, system reach alarm condition;When throughput is higher than When 100L, red flow indicator light 132 is bright, is displayed in red, system stalls.Start after the completion of gas pressure and flow-rate adjustment Temperature is adjusted:Heater switch 141 is opened, setting temp controlled meter 14 controls 10 heating temperature of miniature heat gun, green temperature when heating Indicator light 142 is bright, and red temperature indicator 143 is bright when stopping heating, and when controlling position stream excessive velocities, turns down temp controlled meter 14 setting temperature makes the temperature that heat gun is blown out be less than 5 DEG C -15 DEG C of the temperature of extrusion die 18(Extrusion die temperature is general It is 195-205 DEG C);When controlling position stream speed is excessively slow, the setting temperature of temp controlled meter 14 is turned up, the temperature for making heat gun blow out Higher than 5 DEG C -15 DEG C of the temperature of extrusion die 18, otherwise the maximum temperature that during which temp controlled meter 11 is arranged holds degree no more than 240 DEG C Easily cause thickener.In conclusion controlling temperature, flow, pressure and other parameters, extrusion die discharging can uniformity.
Those skilled in the art may be used also it is to be understood that the protection scheme of the utility model is not limited only to the above embodiments To carry out various permutation and combination and transformation on the basis of the above embodiments, without departing from the spirit of the present invention, The various transformation carried out to the utility model are all fallen in the scope of protection of the utility model.

Claims (4)

1. energy-saving type plastic abnormal shape stream velocity control device, it is characterised in that:Including pedestal, fixed seat, rotating seat, rotary shaft, Gland, filtering pressure reducing valve, oil mist separator, babinet, panel, power outlet, slotting gas connector and heat gun, the fixed seat are set soon It sets in the upper surface of pedestal, gland is fixedly connected with babinet, and the rotary shaft is fixedly connected with gland, the rotating seat and fixation Seat is fixedly connected and is flexibly connected with rotary shaft, and gas circuit is equipped in the babinet, and the filtering pressure reducing valve and oil mist separator are logical It crosses pipeline to be connected to the gas circuit in babinet, the panel is arranged on babinet, and the power outlet, slotting gas connector is connected to face soon On plate, the power outlet and fast slotting gas connector are connect with heat gun.
2. energy-saving type plastic abnormal shape stream velocity control device according to claim 1, it is characterised in that:The fixed seat point For lower fixed seat and upper fixed seat, the lower fixed seat is connected in the upper surface of pedestal, and the rotating seat is fixed with upper fixed seat Connection is equipped with connecting rod between lower fixed seat and upper fixed seat, lower fixed seat is connect by connecting rod with upper fixed seat, and filtering subtracts Pressure valve and oil mist separator are fixed on connecting rod side, and the rotating seat side is rotary with lock handle.
3. energy-saving type plastic abnormal shape stream velocity control device according to claim 2, it is characterised in that:Separated in babinet For several independent control chambers, panel is provided with several accordingly, if the gas circuit of babinet be divided into accordingly it is several, be located at Dry independent control intracavitary, box house are provided with gas distribution block, and filtering pressure reducing valve and oil mist separator pass through pipeline and gas Branching block connection is realized to be connected to the gas circuit of babinet, is connected by hose between filtering pressure reducing valve and oil mist separator, and filtering subtracts Pressure valve and oil mist separator are connect by bellows with gas distribution block, gas distribution block connection can by airflow diversion be with If the corresponding carried interest air-flow of independent control chamber quantity.
4. energy-saving type plastic abnormal shape stream velocity control device according to claim 3, it is characterised in that:Body side is installed There are total power switch, power supply indicator, emergency stop switch and handle, the babinet being located within the scope of each independent control chamber is equipped with pressure Power table, pressure regulator valve, flow of digit display instrument, yellow traffic indicator light, red flow indicator light, temp controlled meter, heater switch, green temperature Indicator light and red temperature indicator, the yellow traffic indicator light and red flow indicator light connect with flow of digit display instrument signal It connects, the green temperature indicator and red temperature indicator are connect with temp controlled meter signal, the pressure gauge, pressure regulator valve, number In the gas circuit in babinet and in communication, the gas circuit in the babinet and gas distribution block company is arranged in aobvious flow instrument and temp controlled meter Lead to and insert gas fittings with fast, universal rolling wheel is installed below the pedestal.
CN201820427244.1U 2018-03-28 2018-03-28 Energy-saving type plastic abnormal shape stream velocity control device Expired - Fee Related CN208052548U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201820427244.1U CN208052548U (en) 2018-03-28 2018-03-28 Energy-saving type plastic abnormal shape stream velocity control device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608635A (en) * 2018-03-28 2018-10-02 铜陵格瑞特挤出技术有限公司 Energy-saving type plastic abnormal shape stream velocity control device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608635A (en) * 2018-03-28 2018-10-02 铜陵格瑞特挤出技术有限公司 Energy-saving type plastic abnormal shape stream velocity control device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181106

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