CN208051356U - A kind of full-automatic integrated-type steel moald-cavity production line - Google Patents
A kind of full-automatic integrated-type steel moald-cavity production line Download PDFInfo
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- CN208051356U CN208051356U CN201820288582.1U CN201820288582U CN208051356U CN 208051356 U CN208051356 U CN 208051356U CN 201820288582 U CN201820288582 U CN 201820288582U CN 208051356 U CN208051356 U CN 208051356U
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Abstract
The utility model discloses a kind of full-automatic integrated-type steel moald-cavity production lines, the production line includes the self-feeding line set gradually along the plank direction of motion, proximate matter automatic forming line, proximate matter automatic stacking line and automatic welding line, the proximate matter automatic stacking line includes the palletizing apparatus for stacking proximate matter after molding along short transverse, for by the Justified uniform equipment of proximate matter and the first reinforcing plate welder for being connected to the first reinforcing plate prewelding in the end notches of each proximate matter, the assembly-welding device that the automatic welding line is used to weld the weld seam of the proximate matter both sides after stacking and the second reinforcing plate welder for being connected to the second reinforcing plate prewelding in the other end notch of each proximate matter and reinforcing plate repair-welding device for carrying out repair welding to the first reinforcing plate and the second reinforcing plate.Above-mentioned full-automatic integrated-type steel moald-cavity production line can increase substantially production efficiency and product quality, largely save human and material resources, the energy and place.
Description
Technical field
The utility model belongs to integrated-type steel moald-cavity processing technology, is given birth to more particularly, to a kind of full-automatic integrated-type steel moald-cavity
Producing line.
Background technology
The own advantages of integrated shaped steel Residential Buildings obtain certain approval in the construction process, before having wide application
Scape.But integrated shaped steel Residential Buildings are reflecting that greatest problem is the problem of production technology is with equipment during manufacturing：
The assembly process and welding sequence of integrated-type steel product.Due to being using the not high machinery dress of artificial or semi-automatic degree at present
Match and welding method, and the component logistics in production process is discontinuous manual operation handling method, there is productions to imitate
Undesirable elements, these undesirable elements such as rate is low, high labor cost, unstable product quality have become integrated shaped steel Residential Buildings
Main bottleneck in production process.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic integrated-type steel moald-cavity production lines, to solve in the prior art
The integrated-type steel moald-cavity low and of high cost problem of existing efficiency in process.
For this purpose, the utility model uses following technical scheme：
A kind of full-automatic integrated-type steel moald-cavity production line comprising the self-feeding set gradually along the plank direction of motion
Line, proximate matter automatic forming line, proximate matter automatic stacking line and automatic welding line, wherein the proximate matter automatic stacking line includes being used for
The palletizing apparatus that proximate matter after molding is stacked along short transverse, for by the Justified uniform equipment of proximate matter and for by the
One reinforcing plate prewelding is connected to the first reinforcing plate welder in the end notches of each proximate matter, the automatic welding line for pair
Assembly-welding device that the weld seam of proximate matter both sides after stacking is welded and for the second reinforcing plate prewelding to be connected to each proximate matter
The second reinforcing plate welder in the notch of the other end and add for carrying out repair welding to the first reinforcing plate and the second reinforcing plate
Strong plate repair-welding device.
Particularly, the self-feeding line include set gradually for the uncoiler of coil of strip blowing, for steel band
The evener that is flattened in advance, the first shear for the head of coil of strip or tail portion to be had one's hair trimmed, for by upper coil of strip tail
Welder end to end, the peener for being polished to steel strip surface and the kink storing that portion is welded with next steel coil head
Device.
Particularly, the proximate matter automatic forming line includes being disposed with sheet flattening machine, small side along plank feedstock direction
Molding machine, punching notch mold, cutting to length machine and side part forming machine.
Particularly, the automatic stacking line further includes feed supplementing device for filling into other specification proximate matters and for proximate matter
The proximate matter turnover device overturn.
Particularly, the discharge end of the automatic welding line, which is also set gradually, is useful for integrated-type steel moald-cavity surface lacquer
Spray-painting plant, the drying unit for being dried to the integrated-type steel moald-cavity after spray painting.
The beneficial effects of the utility model are that the full-automatic integrated-type steel moald-cavity production line is realized compared with prior art
It is discontinuous to have overturned original integrated-type steel moald-cavity segmentation completely for fully-automatic production of the integrated-type steel moald-cavity from coil of strip to product
Production model, increase substantially production efficiency and product quality, largely save human and material resources, the energy and place, and very big
The insecurity between process is reduced in degree.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model integrated-type steel moald-cavity to be processed；
Fig. 2 is the end view of integrated-type steel moald-cavity " C " shaped steel；
Fig. 3 is the structural representation for the full-automatic integrated-type steel moald-cavity production line that specific embodiment of the present invention provides
Figure.
Specific implementation mode
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
Shown in please referring to Fig.1 to Fig.3, in the present embodiment, a kind of full-automatic integrated-type steel moald-cavity production line is provided, is led
The integrated-type steel moald-cavity to be processed is in integrally line-styled, by 2 groups of welderings of a square tube of several " C " shaped steel 1 and intermediate setting
Form, be located at 2 both sides of square tube 1 opening direction of " C " shaped steel on the contrary, specific product structure please refer to Fig.1 with shown in Fig. 2, for protect
Card group postwelding integrates the intensity of the opening at shaped steel both ends, it is therefore desirable to open up two at the both ends of integrated-type steel moald-cavity and lack
Mouthful, welding the first reinforcing plate of insertion and the second reinforcing plate in two notches.
A kind of full-automatic integrated-type steel moald-cavity production line include the self-feeding line 3 set gradually along the plank direction of motion,
Proximate matter automatic forming line 4, proximate matter automatic stacking line 5, automatic welding line 6, spray-painting plant 7 and drying unit 8, the self-feeding
Line 3 include set gradually for the uncoiler 30 of coil of strip blowing, the evener 31 for being flattened in advance to steel band, be used for
The first shear 32 that the head of coil of strip or tail portion are had one's hair trimmed, for upper coil of strip tail portion and next steel coil head to be welded
The welder end to end 33 connect, the peener 34 for being polished to steel strip surface and loop storing device 35.
The proximate matter automatic forming line 4 includes sheet flattening machine 40, the small edge forming set gradually along the plate direction of motion
Machine 41, punching notch mold 42, cutting to length machine 43 and side part forming machine 44, the proximate matter automatic stacking line 5 are moved along plate
The palletizing apparatus 50 for stacking proximate matter after molding along short transverse that direction is set gradually, for being aligned proximate matter both ends
Uniform equipment 51, the first reinforcing plate welder for being connected to the first reinforcing plate prewelding in the end notches of each proximate matter
52, feed supplementing device 53 for filling into square tube 2 and the proximate matter turnover device 54 for being overturn to part " C " shaped steel 1.
The automatic welding line 6 include the assembly-welding device 60 welded for the weld seam to the proximate matter both sides after stacking,
For the down tilt device 61 that the integrated-type steel moald-cavity to group postwelding is laid flat, for the second reinforcing plate prewelding to be connected to each proximate matter
The second reinforcing plate welder 62 in the notch of the other end and for carrying out repair welding to the first reinforcing plate and the second reinforcing plate
Reinforcing plate repair-welding device 63.
The specific technological process of production of above-mentioned full-automatic integrated-type steel moald-cavity production line is：
1, coiled steel band is first placed on uncoiler 30 by feeding process, by evener 31 to the steel band of curling into
Row leveling is sent into loop storing device 35 after being then polished to steel strip surface by peener 34 and is stored for future use, together
When steel band after leveling, the head and tail portion of coil of strip need to have one's hair trimmed by the first shear 32, when entire volume steel band feeding
After, the tail portion of next steel coil head and a upper coil of strip is carried out by automatic welding by welder 33 end to end；
2, proximate matter automatic moulding first passes through sheet flattening machine 40 and is smoothed to the steel plate of loop storing device 35；Then
The both sides Edge Bend of the steel plate after smoothing is formed into small side by small edge forming machine 41；Again by being punched notch mold 42 by small side
Two sides of steel plate after molding symmetrically rush side openings, and two central indentations, the work are rushed between two side openings
Sequence is synchronous with punching side openings and central indentation process to be carried out, by cutting to length machine 43 by the steel plate after being punched notch along two
The center line of a central indentation and two side openings is cut off, and the steel plate that both ends all have notch is formed；Finally by side
Steel plate after cut-out is carried out bending by edge forming machine 44 along described two central indentation positions, is formed two sides, is ultimately formed
" C " shaped steel enters stacking process；
3, " C " shaped steel after molding is sent into palletizing apparatus 50 and carries out automatic stacking by stacking process, and every proximate matter is both needed to
Both ends to be aligned by uniform equipment 51, in palletization, one is inserted into palletizing apparatus by feed supplementing device 53
" C " shaped steel 1 of square tube 2,2 upper layer of square tube is both needed to carry out overturning 180 degree by proximate matter turnover device 54, so that its is opening down,
After the completion of stacking, the first reinforcing plate prewelding is connected in the end notches of each proximate matter by the first reinforcing plate welder 52, with
One end of integrated-type steel moald-cavity after stacking is fixed, convenient for being transported to later process；
4, group is welded and repair welding process, and the integrated shaped steel assembly after the first reinforcing plate of one end prewelding is by assembly-welding device 60 to code
The weld seam of proximate matter both sides after pile is welded, and carries out scraping slag operation to weld seam, and group postwelding will be integrated by down tilt device 61
Shaped steel module is laid flat, then by the second reinforcing plate welder 62 by pre- solid welding in the notch of the other end of integrated-type steel moald-cavity
Fixed second reinforcing plate；
5, reinforcing plate repair welding process, by reinforcing plate repair-welding device 63 first to the reinforcing plate of the one side of integrated-type steel moald-cavity into
Row repair welding is that the reinforcing plate carries out full weld with the proximate matter in notch, afterwards turns over 180 degree and mended to the reinforcing plate of its another side
Weldering；
6, paint baking operation, is painted on the surface of integrated-type steel moald-cavity by spray-painting plant 7, then is filled by drying
It sets 8 to be dried, that is, forms final products.
In addition, full-automatic integrated-type steel moald-cavity production line and its production technology in the present embodiment also can as needed into
Row general adjustment appropriate, can adapt to the processing of the integrated-type steel moald-cavity of " L " type or " ten " font.
Above example is to elaborate the basic principle and characteristic of the utility model, and the utility model is not by above-mentioned example
Limitation, on the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes, these changes
Change and change and both falls in claimed the scope of the utility model.The utility model requires protection scope is wanted by appended right
Ask book and its equivalent thereof.
Claims (5)
1. a kind of full-automatic integrated-type steel moald-cavity production line comprising the self-feeding line that is set gradually along the plank direction of motion,
Proximate matter automatic forming line, proximate matter automatic stacking line and automatic welding line, which is characterized in that the proximate matter automatic stacking line includes using
In the palletizing apparatus for stacking proximate matter after molding along short transverse, for by the Justified uniform equipment of proximate matter and for inciting somebody to action
First reinforcing plate prewelding is connected to the first reinforcing plate welder in the end notches of each proximate matter, and the automatic welding line is used for
The assembly-welding device that welded to the weld seam of the proximate matter both sides after stacking and for the second reinforcing plate prewelding to be connected to each proximate matter
The other end notch in the second reinforcing plate welder and for carrying out repair welding to the first reinforcing plate and the second reinforcing plate
Reinforcing plate repair-welding device.
2. full-automatic integrated-type steel moald-cavity production line according to claim 1, which is characterized in that the self-feeding line packet
Include set gradually for the uncoiler of coil of strip blowing, the evener for being flattened in advance to steel band, for by coil of strip
The first shear that head or tail portion are had one's hair trimmed, the weldering end to end for welding upper coil of strip tail portion and next steel coil head
Connection device, the peener for being polished to steel strip surface and loop storing device.
3. full-automatic integrated-type steel moald-cavity production line according to claim 1, which is characterized in that the proximate matter automatic moulding
Line include along plank feedstock direction be disposed with sheet flattening machine, small edge forming machine, punching notch mold, cutting to length machine and
Side part forming machine.
4. full-automatic integrated-type steel moald-cavity production line according to claim 1, which is characterized in that the automatic stacking line is also
Include the feed supplementing device for filling into other specification proximate matters and the proximate matter turnover device for being overturn to proximate matter.
5. full-automatic integrated-type steel moald-cavity production line according to claim 1, which is characterized in that the automatic welding line
Discharge end, which is also set gradually, is useful for the spray-painting plant to integrated-type steel moald-cavity surface lacquer, for the integrated shaped steel after spray painting
The drying unit of module drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820288582.1U CN208051356U (en) | 2018-02-28 | 2018-02-28 | A kind of full-automatic integrated-type steel moald-cavity production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820288582.1U CN208051356U (en) | 2018-02-28 | 2018-02-28 | A kind of full-automatic integrated-type steel moald-cavity production line |
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| CN208051356U true CN208051356U (en) | 2018-11-06 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188751A (en) * | 2018-02-28 | 2018-06-22 | 无锡市光彩机械制造有限公司 | A kind of full-automatic integrated-type steel moald-cavity production line and its production technology |
| CN114769415A (en) * | 2022-03-14 | 2022-07-22 | 无锡市通合机械有限公司 | Intelligent control type C shaped steel automatic production device |
-
2018
- 2018-02-28 CN CN201820288582.1U patent/CN208051356U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188751A (en) * | 2018-02-28 | 2018-06-22 | 无锡市光彩机械制造有限公司 | A kind of full-automatic integrated-type steel moald-cavity production line and its production technology |
| CN114769415A (en) * | 2022-03-14 | 2022-07-22 | 无锡市通合机械有限公司 | Intelligent control type C shaped steel automatic production device |
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