CN208033149U - A kind of Chinese medicine preprocessing system - Google Patents
A kind of Chinese medicine preprocessing system Download PDFInfo
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Abstract
本实用新型公开了一种中药材前处理系统,解决现有技术前处理清洗效率低、清洗后中药材洁净度差、以及没有进行有效消毒从而影响中药材品质的问题。本实用新型包括中药材清洗设备、中药材洁净室、中药材风干室、以及中药材运输装置,中药材清洗设备对待前处理的中药材进行清洗初消毒,中药材运输装置将清洗初消毒的中药材依次运输至中药材洁净室和中药材风干室进行再次洁净及风干消毒,之后运至洁净中药材收纳箱进行下一道工序。本实用新型对中药材前处理效率高,经过处理的中药材洁净度高,清洗箱底部泥沙排出方便,可节省大量人力物力,可对中药材进行消毒灭菌,有效保持中药材的原有品质,并且可有效节约水资源,同时前处理自动化程度高。
The utility model discloses a pretreatment system for Chinese medicinal materials, which solves the problems in the prior art that the pretreatment cleaning efficiency is low, the cleanliness of Chinese medicinal materials after cleaning is poor, and the quality of Chinese medicinal materials is affected due to lack of effective disinfection. The utility model comprises Chinese herbal medicine cleaning equipment, a Chinese herbal medicine clean room, a Chinese herbal medicine air-drying room, and a Chinese herbal medicine transportation device. The materials are transported to the Chinese herbal medicine clean room and the Chinese herbal medicine air-drying room in turn for re-cleaning, air-drying and disinfection, and then transported to the clean Chinese herbal medicine storage box for the next process. The utility model has high pre-treatment efficiency for Chinese medicinal materials, high cleanliness of the processed Chinese medicinal materials, convenient sediment discharge at the bottom of the cleaning box, can save a lot of manpower and material resources, can sterilize the traditional Chinese medicinal materials, and effectively maintain the original state of the traditional Chinese medicinal materials. quality, and can effectively save water resources, while the degree of pre-treatment automation is high.
Description
技术领域technical field
本实用新型涉及一种中药材前处理系统。The utility model relates to a pretreatment system for Chinese medicinal materials.
背景技术Background technique
中药材指在传统中医理论的指导下用于治疗疾病的原生药材,其质量的好坏直接关系到治疗疾病的疗效,中药材在生产采收后,一般需要进行前处理和炮制后才能入药用于疾病治疗,传统技术中块茎类中药材在采收后,进行前处理时,一般将带有泥土的块茎类中药材倒进清水池中,再由人工采用工具进行搅拌清洗,估摸着清洗干净后将清洗池中的清洗水排出,再将中药材捞起后进入下一道工序,其前处理比较粗糙,清洗效率极其低下,不适合大规模中药材生产种植,并且中药材在清洗后表面还附着有带有泥沙的清洗水,同时中药材在前处理过程中没有进行有效的消毒,这些都不同程度地会影响中药材的品质,从而会直接降低中药材的疗效。Chinese herbal medicines refer to raw medicinal materials used to treat diseases under the guidance of traditional Chinese medicine theory, and their quality is directly related to the curative effect of treating diseases. It is used for disease treatment. In the traditional technology, after harvesting and pre-processing tuber Chinese medicinal materials, the tuber Chinese medicinal materials with soil are generally poured into a clear water pool, and then stirred and cleaned manually with tools, and the cleaning is estimated. After cleaning, drain the cleaning water in the cleaning pool, and then pick up the Chinese medicinal materials and enter the next process. The pre-treatment is relatively rough, and the cleaning efficiency is extremely low. It is not suitable for large-scale production and planting of Chinese medicinal materials, and the surface of Chinese medicinal materials after cleaning There is also cleaning water with sediment attached, and the Chinese herbal medicines have not been effectively sterilized during the pretreatment process, which will affect the quality of the Chinese herbal medicines to varying degrees, thereby directly reducing the curative effect of the Chinese herbal medicines.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提供一种中药材前处理系统,解决现有技术前处理清洗效率低、清洗后中药材洁净度差、以及没有进行有效消毒从而影响中药材品质的问题。The technical problem to be solved by the utility model is to provide a pretreatment system for Chinese herbal medicines, which can solve the problems of low cleaning efficiency of pretreatment, poor cleanliness of Chinese herbal medicines after cleaning, and lack of effective disinfection to affect the quality of Chinese herbal medicines.
为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种中药材前处理系统,包括中药材洁净室、中药材风干室、用于清洗中药材的中药材清洗设备、以及中药材运输装置;所述中药材清洗设备包括清洗箱体,设于所述清洗箱体顶部的进料斗,均设于所述清洗箱体一端的清水进管和位于所述清水进管下方的超声波换能器,设于所述清洗箱体顶部中央的旋转驱动电机,竖直设于所述清洗箱体内并与所述旋转驱动电机的驱动轴固定连接的搅拌轴,等距分布与所述搅拌轴两侧的两片以上搅拌桨叶,以及设于所述清洗箱体另一端下部的出料管;所述清洗箱体另一端的上部设有方形漂浮杂质出口,并且该漂浮杂质出口外端连接有呈方形的漂浮杂质排出管,所述清洗箱体内下部从一端至另一端倾斜向下设有泥沙过滤网,所述泥沙过滤网的底端与所述出料管的顶口齐平,所述清洗箱体的内底面为一斜面,并且该斜面的顶端位于所述泥沙过滤网的底端的正下方,所述清洗箱体在位于所述斜面的底端处设有排泥沙管,所述漂浮杂质排出管和所述排泥沙管上分别设有漂浮杂质抽取泵和泥沙抽取泵,所述超声波换能器在竖直方向上位于所述漂浮杂质出口的下方;A pretreatment system for traditional Chinese medicinal materials, including a clean room for traditional Chinese medicinal materials, an air-drying room for traditional Chinese medicinal materials, cleaning equipment for cleaning Chinese medicinal materials, and a transportation device for Chinese medicinal materials; the cleaning equipment for Chinese medicinal materials includes a cleaning box, which is located in the The feed hopper on the top of the cleaning box is arranged on the clean water inlet pipe at one end of the cleaning box and the ultrasonic transducer located below the clean water inlet pipe, and the rotating drive motor at the center of the top of the cleaning box , the agitating shaft vertically arranged in the cleaning box and fixedly connected with the drive shaft of the rotating drive motor, equidistantly distributed with two or more agitating blades on both sides of the agitating shaft, and arranged in the cleaning The discharge pipe at the lower part of the other end of the box; the upper part of the other end of the cleaning box is provided with a square floating impurity outlet, and the outer end of the floating impurity outlet is connected with a square floating impurity discharge pipe, and the lower part of the cleaning box is from One end to the other end is provided with a silt filter screen obliquely downward, the bottom end of the silt filter screen is flush with the top opening of the discharge pipe, the inner bottom surface of the cleaning box is an inclined plane, and the inclined plane The top of the top is located directly below the bottom of the sediment filter, and the cleaning box is provided with a sediment discharge pipe at the bottom of the inclined plane. The floating impurities discharge pipe and the sediment discharge pipe are A floating impurity extraction pump and a sediment extraction pump are respectively provided, and the ultrasonic transducer is vertically located below the floating impurity outlet;
所述中药材运输装置包括水平设置的环形中药材运输筛网带,以及分别位于所述中药材运输筛网带两端的一对支撑架,所述中药材运输筛网带的环内两端分别设有用于带动所述中药材运输筛网带循环运行的驱动滚筒和从动滚筒,所述驱动滚筒和所述从动滚筒分别连接在一对所述支撑架上,并且连接有所述驱动滚筒的支撑架上固定有用于驱动所述驱动滚筒运行的驱动电机,所述中药材运输筛网带的一端位于所述出料管的出料管口正下方,所述中药材运输筛网带的另一端依次贯穿所述中药材洁净室和所述中药材风干室后伸出至所述中药材风干室外,所述中药材运输筛网带的另一端正下方设有洁净中药材收纳箱;The Chinese herbal medicine transportation device includes a horizontally arranged circular Chinese herbal medicine transportation screen belt, and a pair of support frames respectively located at both ends of the Chinese herbal medicine transportation screen belt, and the two ends of the ring of the Chinese herbal medicine transportation screen belt are respectively There is a driving roller and a driven roller for driving the Chinese medicinal material transportation screen belt to circulate, and the driving roller and the driven roller are respectively connected to a pair of the support frames, and are connected to the driving roller A drive motor for driving the driving drum is fixed on the supporting frame, one end of the Chinese medicinal material transport screen belt is located directly below the discharge nozzle of the discharge pipe, and the Chinese medicinal material transport screen belt is The other end runs through the Chinese herbal medicine clean room and the Chinese herbal medicine air-drying room in turn, and then extends to the Chinese herbal medicine air-drying room, and a clean Chinese herbal medicine storage box is provided directly below the other end of the Chinese herbal medicine transportation screen belt;
所述中药材洁净室顶部位于所述中药材运输筛网带的正上方设有洁净水喷水管,所述洁净水喷水管上等距设有两个以上用于正对所述中药材运输筛网带喷射洁净水的洁净水喷头;The top of the Chinese herbal medicine clean room is located directly above the Chinese herbal medicine transportation screen belt, and a clean water spray pipe is provided, and more than two clean water spray pipes are equidistantly arranged to face the Chinese herbal medicine. Transport screens with clean water nozzles for spraying clean water;
所述中药材风干室的内顶面位于所述中药材运输筛网带的正上方设有正对所述中药材运输筛网带的消毒紫外灯,所述中药材风干室内位于所述中药材运输筛网带的正下方设有横截面呈方形的热风管,所述热风管一端封头,另一端连接有位于所述中药材风干室内的热风泵,所述热风管的顶面上等距分布有若干个用于正朝着所述中药材运输筛网带喷出热风的热风喷出孔。The inner top surface of the air-drying chamber for Chinese herbal medicines is located directly above the conveying screen belt for Chinese herbal medicines, and a sterilizing ultraviolet lamp facing the conveying mesh belt for Chinese herbal medicines is provided, and the air-drying chamber for Chinese medicinal materials is located A hot-air pipe with a square cross-section is provided directly below the transport screen belt. One end of the hot-air pipe is sealed, and the other end is connected to a heat pump located in the air-drying chamber of the traditional Chinese medicine. The top surface of the hot-air pipe There are several hot air ejection holes equidistantly distributed on the upper part, which are used to eject hot air towards the traditional Chinese medicinal material transport screen belt.
进一步地,还包括设于所述清洗箱体外壁上的控制箱,所述控制箱内设有微处理器,所述控制箱的正面设有与所述微处理器电连接的液晶操控显示屏,所述清水进管上设有进水电磁阀,所述洁净水喷水管上设有喷水电磁阀,所述微处理器分别与所述超声波换能器、所述旋转驱动电机、所述进水电磁阀、所述泥沙抽取泵、所述漂浮杂质抽取泵、所述驱动电机、所述消毒紫外灯、所述热风泵和所述喷水电磁阀电连接。Further, it also includes a control box arranged on the outer wall of the cleaning box, the control box is provided with a microprocessor, and the front of the control box is provided with a liquid crystal display screen electrically connected to the microprocessor , the clean water inlet pipe is provided with a water inlet solenoid valve, the clean water spray pipe is provided with a water spray solenoid valve, and the microprocessor is respectively connected with the ultrasonic transducer, the rotary drive motor, the The water inlet electromagnetic valve, the sediment extraction pump, the floating impurity extraction pump, the drive motor, the disinfection ultraviolet lamp, the hot air pump and the water injection electromagnetic valve are electrically connected.
进一步地,所述泥沙过滤网与水平面呈一个22°的夹角,并且所述斜面与水平面呈一个15°的夹角。Further, the sand filtering net forms an included angle of 22° with the horizontal plane, and the inclined plane forms an included angle of 15° with the horizontal plane.
进一步地,还包括澄清池,所述漂浮杂质排出管的出口端和所述排泥沙管的出口端均与所述澄清池连接,所述中药材洁净室设有流向所述澄清池的排水沟。Further, it also includes a clarification tank, the outlet end of the floating impurity discharge pipe and the outlet end of the sediment discharge pipe are both connected to the clarification tank, and the Chinese herbal medicine clean room is provided with a drain that flows to the clarification tank ditch.
进一步地,所述搅拌桨叶上等距分布有两个以上桨叶孔。Further, more than two paddle holes are equidistantly distributed on the stirring paddle.
进一步地,所述进料斗的下部水平插接有挡料板,并且该挡料板的外端设有推拉手柄。Further, a material baffle is inserted horizontally at the lower part of the hopper, and a push-pull handle is provided on the outer end of the material baffle.
进一步地,所述出料管上设有出料阀。Further, a discharge valve is provided on the discharge pipe.
进一步地,所述清洗箱体正面设有内视窗口。Further, an inner viewing window is provided on the front of the washing box.
进一步地,所述中药材运输筛网带的两侧分别设有一片用于防止所述中药材运输筛网带上的中药材掉落的挡片。Further, on both sides of the conveying screen belt for Chinese herbal medicines, there is respectively a block for preventing the Chinese herbal medicines on the conveying screen belt for Chinese medicinal materials from falling.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型结构简单、设计科学合理,使用方便,对块茎类中药材前处理清洗效率高,经过前处理后的中药材洁净度高,可满足大规模中药材生产清洗,清洗箱底部泥沙排出方便,可节省大量人力物力,还能对中药材进行消毒灭菌,可有效保持中药材的原有品质,并且可有效节约水资源,同时前处理自动化程度高。(1) The utility model has the advantages of simple structure, scientific and reasonable design, convenient use, high efficiency of pretreatment and cleaning of tuber Chinese medicinal materials, and high cleanliness of Chinese medicinal materials after pretreatment, which can meet large-scale production and cleaning of Chinese medicinal materials. The sediment is easily discharged, which can save a lot of manpower and material resources. It can also disinfect and sterilize Chinese medicinal materials, effectively maintain the original quality of Chinese medicinal materials, and effectively save water resources. At the same time, the degree of automation of pre-treatment is high.
(2)本实用新型包括中药材清洗设备、中药材洁净室、中药材风干室、以及中药材运输装置,待处理的中药材首先进入中药材清洗设备进行清洗,清洗完毕的中药材排出至中药材运输装置,中药材运输装置包括中药材运输筛网带,中药材运输筛网带在驱动滚筒和从动滚筒的作用下循环运行,从出料管下来的中药材掉落至中药材运输筛网带上随着中药材运输筛网带运行,首先进入中药材洁净室,中药材洁净室在位于中药材运输筛网带的正上方设有带洁净水喷头的洁净水喷水管,不停喷出洁净水对中药材运输筛网带上的中药材进行再次冲洗,使中药材运输筛网带上的中药材更加洁净;中药材运输筛网带持续往前运行,来到中药材风干室,中药材风干室在位于中药材运输筛网带正下方设有热风管,热风管通过热风喷出孔不停地将热风喷向中药材运输筛网带,以将中药材运输筛网带上的中药材表面风干,同时在中药材风干室内顶面还设有消毒紫外灯,对中药材运输筛网带上的中药材进行照射消毒杀菌,以有效保证中药材的品质;中药材运输筛网带从中药材风干室出来后,位于其上的中药材来至中药材运输筛网末端后掉落至洁净中药材收纳箱,之后转移至下一道工序,清洗、洁净、风干消毒一体化,效率极高。(2) The utility model includes Chinese herbal medicine cleaning equipment, a Chinese herbal medicine clean room, a Chinese herbal medicine air-drying room, and a Chinese herbal medicine transportation device. Chinese herbal medicine transportation device includes a Chinese herbal medicine transportation screen belt, which circulates under the action of the driving roller and the driven roller, and the Chinese herbal medicines that come down from the discharge pipe fall to the Chinese herbal medicine transportation sieve. The mesh belt runs along with the Chinese herbal medicine transport screen belt, and first enters the Chinese herbal medicine clean room. The Chinese herbal medicine clean room is equipped with a clean water spray pipe with a clean water nozzle directly above the Chinese herbal medicine transport screen belt. Spray clean water to rinse the Chinese herbal medicines on the Chinese herbal medicine transport screen belt again to make the Chinese herbal medicines on the Chinese herbal medicine transport screen belt cleaner; the Chinese herbal medicine transport screen belt continues to run forward and comes to the Chinese herbal medicine drying room The air-drying room for Chinese herbal medicines is equipped with a hot air pipe directly below the conveying screen belt for Chinese herbal medicines. The surface of the Chinese herbal medicines on the belt is air-dried, and at the same time, a disinfection ultraviolet lamp is installed on the top of the air-drying chamber of the Chinese herbal medicines to irradiate and sterilize the Chinese herbal medicines on the screen belt of the Chinese herbal medicines, so as to effectively ensure the quality of the Chinese herbal medicines; the transportation of Chinese herbal medicines After the sieve belt comes out of the Chinese herbal medicine air-drying room, the Chinese herbal medicines on it come to the end of the Chinese herbal medicine transportation screen and fall to the clean Chinese herbal medicine storage box, and then transfer to the next process. Cleaning, cleaning, air-drying and disinfection are integrated. Very efficient.
(3)本实用新型通过在清洗箱体设旋转驱动电机、搅拌轴和搅拌桨叶,当清洗箱体内通过进料斗放入块茎类中药材,并通过清水进管放入清水后,转驱动电机驱动搅拌轴旋转,带动搅拌桨叶旋转,对清洗箱体内的块茎类中药材进行搅拌清洗,清洗效率极高,搅拌桨叶上等距分布有两个以上桨叶孔,可以有效降低水阻,节约能源;同时在清洗箱体内还设有超声波换能器,超声波换能器在清洗过程中产生超声波,一方面可以有效对中药材进行初步杀菌消毒,另一方面超声波产生的振动还能快速将强力附着在中药材表面上难以清洗的泥沙剥离,不仅能进一步提高中药材的清洗效率,还能使中药材清洗的更加干净,以保证中药材的品质。(3) The utility model is provided with a rotating drive motor, a stirring shaft and a stirring paddle in the cleaning box. When the tuber Chinese medicinal materials are put into the cleaning box through the feeding hopper and clean water is put in through the clean water inlet pipe, the rotating drive The motor drives the stirring shaft to rotate, which drives the stirring blades to rotate, and stirs and cleans the tuber Chinese medicinal materials in the cleaning box. The cleaning efficiency is extremely high. There are more than two blade holes equidistantly distributed on the stirring blades, which can effectively reduce water resistance. , saving energy; at the same time, there is an ultrasonic transducer in the cleaning box. The ultrasonic transducer generates ultrasonic waves during the cleaning process. On the one hand, it can effectively sterilize and disinfect Chinese medicinal materials. Stripping the hard-to-clean silt strongly attached to the surface of Chinese herbal medicines can not only further improve the cleaning efficiency of Chinese herbal medicines, but also make the cleaning of Chinese herbal medicines cleaner to ensure the quality of Chinese herbal medicines.
(4)本实用新型在清洗箱体内设倾斜的泥沙过滤网,底面设成斜面,同时在清洗箱体上部设漂浮杂质出口,在清洗过程中,夹杂在中药材中的轻质漂浮杂质将会在漂浮杂质出口处被漂浮杂质抽取泵由漂浮杂质排出管抽走,免去人工打捞漂浮杂质的麻烦,同时混杂在中药材中的泥沙穿过泥沙过滤网沉积至清洗箱体底部的斜面,被泥沙抽取泵由排泥沙管抽走,可极大地节省人力物力,并且也极大地降低了清洗箱体清洁的时间,可进一步提高中药材的清洗效率,漂浮杂质排出管的出口端和排泥沙管的出口端与澄清池连接,被排出的清洗水流入澄清池澄清后可循环利用,可有效节约水资源,斜面和倾斜的泥沙过滤网更利于排出泥沙和洗净的中药材。(4) The utility model is equipped with an inclined sediment filter screen in the cleaning box, and the bottom surface is set as an inclined plane. At the same time, a floating impurity outlet is provided on the upper part of the cleaning box. During the cleaning process, light floating impurities mixed in Chinese medicinal materials The floating impurities will be sucked away by the floating impurities extraction pump at the outlet of the floating impurities through the floating impurities discharge pipe, eliminating the trouble of manual salvage of floating impurities, and at the same time, the sediment mixed in the Chinese medicinal materials will pass through the sediment filter and deposit to the bottom of the cleaning box The inclined surface is sucked away by the sediment pump through the sediment discharge pipe, which can greatly save manpower and material resources, and also greatly reduce the cleaning time of the cleaning box, which can further improve the cleaning efficiency of Chinese herbal medicines and reduce the floating impurities discharge pipe. The outlet end and the outlet end of the sediment discharge pipe are connected to the clarifier tank. The discharged cleaning water flows into the clarifier tank for clarification and can be recycled, which can effectively save water resources. Pure Chinese medicinal materials.
(5)本实用新型超声波换能器、旋转驱动电机、进水电磁阀、泥沙抽取泵、漂浮杂质抽取泵、驱动电机、消毒紫外灯、热风泵和喷水电磁阀均由微处理器控制运行,并且操作员通过液晶操控显示屏与微处理器进行人机交互,以给微处理器下达操作指令,自动化程度高。(5) The ultrasonic transducer, rotary drive motor, water inlet electromagnetic valve, sediment extraction pump, floating impurity extraction pump, drive motor, disinfection ultraviolet lamp, hot air pump and water injection electromagnetic valve of the utility model are all controlled by a microprocessor Operation, and the operator conducts human-computer interaction with the microprocessor through the LCD control display to issue operating instructions to the microprocessor, with a high degree of automation.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型中药材清洗设备外视图。Fig. 2 is an external view of the cleaning equipment for Chinese herbal medicines of the present invention.
图3为本实用新型中药材运输筛网带示意图。Fig. 3 is a schematic diagram of a screen belt for transporting Chinese herbal medicines according to the utility model.
图4为本实用新型热风管顶面示意图。Fig. 4 is a schematic diagram of the top surface of the hot air pipe of the present invention.
图5为本实用新型各电子器件连接框图。Fig. 5 is a connection block diagram of each electronic device of the utility model.
其中,附图标记对应的名称为:Among them, the names corresponding to the reference signs are:
1-清洗箱体、2-进料斗、3-清水进管、4-旋转驱动电机、5-搅拌轴、6-搅拌桨叶、7-出料管、8-漂浮杂质出口、9-漂浮杂质排出管、10-泥沙过滤网、11-斜面、12-排泥沙管、13-泥沙抽取泵、14-控制箱、15-漂浮杂质抽取泵、16-澄清池、17-桨叶孔、18-挡料板、19-超声波换能器、20-推拉手柄、21-出料阀、22-内视窗口、23-进水电磁阀、24-中药材洁净室、25-中药材风干室、26-中药材运输筛网带、27-驱动滚筒、28-从动滚筒、29-支撑架、30-驱动电机、31-洁净中药材收纳箱、32-洁净水喷水管、33-洁净水喷头、34-消毒紫外灯、35-热风管、36-热风泵、37-热风喷出孔、38-微处理器、39-液晶操控显示屏、40-喷水电磁阀、41-挡片。1-cleaning box, 2-feed hopper, 3-clean water inlet pipe, 4-rotary drive motor, 5-stirrer shaft, 6-stirrer paddle, 7-discharge pipe, 8-floating impurity outlet, 9-float Impurity discharge pipe, 10-sediment filter, 11-incline, 12-sediment discharge pipe, 13-sediment extraction pump, 14-control box, 15-floating impurities extraction pump, 16-clarification tank, 17-blade Hole, 18-material baffle, 19-ultrasonic transducer, 20-push-pull handle, 21-outlet valve, 22-inner view window, 23-inlet solenoid valve, 24-clean room for Chinese herbal medicines, 25-Chinese herbal medicines Air-drying room, 26-Chinese herbal medicine transport screen belt, 27-driving drum, 28-driven drum, 29-support frame, 30-driving motor, 31-clean Chinese medicinal material storage box, 32-clean water spray pipe, 33 -Clean water nozzle, 34-sterilizing ultraviolet lamp, 35-hot air pipe, 36-hot air pump, 37-hot air ejection hole, 38-microprocessor, 39-LCD control display, 40-water spray solenoid valve, 41 - Flaps.
具体实施方式Detailed ways
下面结合附图说明和实施例对本实用新型作进一步说明,本实用新型的方式包括但不仅限于以下实施例。The utility model will be further described below in conjunction with the description of the drawings and the embodiments, and the mode of the utility model includes but not limited to the following embodiments.
如图1-5所示,本实用新型提供的一种中药材前处理系统,结构简单、设计科学合理,使用方便,对块茎类中药材前处理清洗效率高,经过前处理后的中药材洁净度高,可满足大规模中药材生产清洗,清洗箱底部泥沙排出方便,可节省大量人力物力,还能对中药材进行消毒灭菌,可有效保持中药材的原有品质,并且可有效节约水资源,同时前处理自动化程度高。本实用新型包括中药材洁净室24、中药材风干室25、用于清洗中药材的中药材清洗设备、以及中药材运输装置;所述中药材清洗设备包括清洗箱体1,设于所述清洗箱体1顶部的进料斗2,均设于所述清洗箱体1一端的清水进管3和位于所述清水进管3下方的超声波换能器19,设于所述清洗箱体1顶部中央的旋转驱动电机4,竖直设于所述清洗箱体1内并与所述旋转驱动电机4的驱动轴固定连接的搅拌轴5,等距分布与所述搅拌轴5两侧的两片以上搅拌桨叶6,以及设于所述清洗箱体1另一端下部的出料管7;所述搅拌桨叶6上等距分布有两个以上桨叶孔17,所述清洗箱体1另一端的上部设有方形漂浮杂质出口8,并且该漂浮杂质出口8外端连接有呈方形的漂浮杂质排出管9,所述清洗箱体1内下部从一端至另一端倾斜向下设有泥沙过滤网10,所述泥沙过滤网10与水平面呈一个22°的夹角,所述泥沙过滤网10的底端与所述出料管7的顶口齐平,所述清洗箱体1的内底面为一斜面11,所述斜面11与水平面呈一个15°的夹角,并且该斜面11的顶端位于所述泥沙过滤网10的底端的正下方,所述清洗箱体1在位于所述斜面11的底端处设有排泥沙管12,所述漂浮杂质排出管9和所述排泥沙管12上分别设有漂浮杂质抽取泵15和泥沙抽取泵13,所述超声波换能器19在竖直方向上位于所述漂浮杂质出口8的下方,所述进料斗2的下部水平插接有挡料板18,并且该挡料板18的外端设有推拉手柄20,所述出料管7上设有出料阀21,所述清洗箱体1正面设有内视窗口22。As shown in Figures 1-5, the utility model provides a pretreatment system for Chinese herbal medicines, which has a simple structure, scientific and reasonable design, and is easy to use. It can meet the requirements of large-scale production and cleaning of Chinese medicinal materials. The sediment at the bottom of the cleaning box is convenient to discharge, which can save a lot of manpower and material resources. It can also sterilize Chinese medicinal materials, which can effectively maintain the original quality of Chinese medicinal materials and save Water resources, and a high degree of automation in pre-treatment. The utility model comprises a Chinese medicinal material clean room 24, a Chinese medicinal material air-drying room 25, a Chinese medicinal material cleaning device for cleaning the Chinese medicinal material, and a Chinese medicinal material transportation device; the Chinese medicinal material cleaning device includes a cleaning box 1, which is located in the The feed hopper 2 at the top of the box body 1 is arranged on the clear water inlet pipe 3 at one end of the cleaning box body 1 and the ultrasonic transducer 19 below the clear water inlet pipe 3 is arranged on the top of the cleaning box body 1 The central rotary drive motor 4 is vertically arranged in the cleaning box 1 and is fixedly connected to the stirring shaft 5 of the drive shaft of the rotary drive motor 4. The above stirring paddle 6, and the discharge pipe 7 located at the bottom of the other end of the cleaning box 1; two or more paddle holes 17 are equidistantly distributed on the stirring paddle 6, and the cleaning box 1 is in addition The upper part of one end is provided with a square floating impurity outlet 8, and the outer end of the floating impurity outlet 8 is connected with a square floating impurity discharge pipe 9, and the inner lower part of the cleaning box 1 is provided with silt and sand obliquely downward from one end to the other end. The filter screen 10, the silt filter screen 10 forms an angle of 22° with the horizontal plane, the bottom end of the silt filter screen 10 is flush with the top opening of the discharge pipe 7, and the cleaning box 1 The inner bottom surface is an inclined plane 11, and the inclined plane 11 forms an included angle of 15° with the horizontal plane, and the top of the inclined plane 11 is located directly below the bottom end of the sediment filter screen 10, and the cleaning box 1 is located at The bottom of the slope 11 is provided with a sediment discharge pipe 12, and the floating impurities discharge pipe 9 and the sediment discharge pipe 12 are respectively provided with a floating impurities extraction pump 15 and a sediment extraction pump 13. The transducer 19 is vertically located below the floating impurity outlet 8, the lower part of the feed hopper 2 is horizontally inserted with a baffle plate 18, and the outer end of the baffle plate 18 is provided with a push-pull handle 20 , The discharge pipe 7 is provided with a discharge valve 21, and the front of the cleaning box 1 is provided with an inner viewing window 22.
本实用新型所述中药材运输装置包括水平设置的环形中药材运输筛网带26,以及分别位于所述中药材运输筛网带26两端的一对支撑架29,所述中药材运输筛网带26的环内两端分别设有用于带动所述中药材运输筛网带26循环运行的驱动滚筒27和从动滚筒28,所述驱动滚筒27和所述从动滚筒28分别连接在一对所述支撑架29上,并且连接有所述驱动滚筒27的支撑架29上固定有用于驱动所述驱动滚筒27运行的驱动电机30,所述中药材运输筛网带26的一端位于所述出料管7的出料管口正下方,所述中药材运输筛网带26的另一端依次贯穿所述中药材洁净室24和所述中药材风干室25后伸出至所述中药材风干室25外,所述中药材运输筛网带26的另一端正下方设有洁净中药材收纳箱31,所述中药材运输筛网带26的两侧分别设有一片用于防止所述中药材运输筛网带26上的中药材掉落的挡片41。The Chinese medicinal material transportation device described in the utility model includes a horizontally arranged circular Chinese medicinal material transportation screen belt 26, and a pair of support frames 29 respectively located at both ends of the Chinese medicinal material transportation screen belt 26, and the Chinese medicinal material transportation screen belt The two ends of the ring of 26 are respectively provided with a driving drum 27 and a driven drum 28 for driving the cyclic operation of the Chinese herbal medicine transport screen belt 26, and the driving drum 27 and the driven drum 28 are respectively connected to a pair of On the support frame 29, and the drive motor 30 for driving the drive drum 27 is fixed on the support frame 29 connected with the drive drum 27, and one end of the Chinese herbal medicine transport screen belt 26 is located at the discharge Directly below the discharge nozzle of the pipe 7, the other end of the Chinese herbal medicine transportation screen belt 26 runs through the Chinese herbal medicine clean room 24 and the Chinese herbal medicine air-drying room 25 in turn, and then extends to the Chinese herbal medicine air-drying room 25 In addition, a clean Chinese herbal medicine storage box 31 is provided directly below the other end of the Chinese herbal medicine transport screen belt 26, and a piece of clean Chinese herbal medicine storage box 31 is respectively provided on both sides of the Chinese herbal medicine transport screen belt 26 to prevent the Chinese herbal medicine transport screen from The catch 41 that the Chinese medicinal material on the mesh belt 26 falls.
本实用新型所述中药材洁净室24顶部位于所述中药材运输筛网带26的正上方设有洁净水喷水管32,所述洁净水喷水管32上等距设有两个以上用于正对所述中药材运输筛网带26喷射洁净水的洁净水喷头33。The top of the Chinese medicinal material clean room 24 of the utility model is located directly above the traditional Chinese medicinal material transport screen belt 26 and is provided with a clean water spray pipe 32, and the clean water spray pipe 32 is equidistantly provided with two or more On the clean water nozzle 33 that is spraying clean water against the Chinese herbal medicine transport screen belt 26 .
本实用新型所述中药材风干室25的内顶面位于所述中药材运输筛网带26的正上方设有正对所述中药材运输筛网带26的消毒紫外灯34,所述中药材风干室25内位于所述中药材运输筛网带26的正下方设有横截面呈方形的热风管35,所述热风管35一端封头,另一端连接有位于所述中药材风干室25内的热风泵36,所述热风管35的顶面上等距分布有若干个用于正朝着所述中药材运输筛网带26喷出热风的热风喷出孔37。The inner top surface of the Chinese medicinal material air-drying chamber 25 of the utility model is located directly above the traditional Chinese medicinal material transport screen belt 26 and is provided with a disinfection ultraviolet lamp 34 facing the traditional Chinese medicinal material transport screen belt 26. In the air-drying chamber 25, a hot-air pipe 35 with a square cross-section is arranged directly below the traditional Chinese medicinal material transport screen belt 26. The hot air pump 36 in 25, the top surface of described hot air pipe 35 is equidistantly distributed with several hot air ejection holes 37 for just spraying hot air toward described Chinese herbal medicine transportation screen belt 26.
本实用新型包括中药材清洗设备、中药材洁净室、中药材风干室、以及中药材运输装置,待处理的中药材首先进入中药材清洗设备进行清洗,清洗完毕的中药材排出至中药材运输装置,中药材运输装置包括中药材运输筛网带,中药材运输筛网带在驱动滚筒和从动滚筒的作用下循环运行,从出料管下来的中药材掉落至中药材运输筛网带上随着中药材运输筛网带运行,首先进入中药材洁净室,中药材洁净室在位于中药材运输筛网带的正上方设有带洁净水喷头的洁净水喷水管,不停喷出洁净水对中药材运输筛网带上的中药材进行再次冲洗,使中药材运输筛网带上的中药材更加洁净;中药材运输筛网带持续往前运行,来到中药材风干室,中药材风干室在位于中药材运输筛网带正下方设有热风管,热风管通过热风喷出孔不停地将热风喷向中药材运输筛网带,以将中药材运输筛网带上的中药材表面风干,同时在中药材风干室内顶面还设有消毒紫外灯,对中药材运输筛网带上的中药材进行照射消毒杀菌,以有效保证中药材的品质;中药材运输筛网带从中药材风干室出来后,位于其上的中药材来至中药材运输筛网末端后掉落至洁净中药材收纳箱,之后转移至下一道工序,清洗、洁净、风干消毒一体化,效率极高。The utility model comprises Chinese herbal medicine cleaning equipment, a Chinese herbal medicine clean room, a Chinese herbal medicine air-drying room, and a Chinese herbal medicine transportation device. The Chinese herbal medicines to be processed first enter the Chinese herbal medicine cleaning equipment for cleaning, and the cleaned Chinese herbal medicines are discharged to the Chinese herbal medicine transportation device. , the Chinese herbal medicine transportation device includes a Chinese herbal medicine transportation screen belt, and the Chinese herbal medicine transportation screen belt circulates under the action of the driving roller and the driven roller, and the Chinese medicinal materials coming down from the discharge pipe fall onto the Chinese herbal medicine transportation screen belt With the operation of the Chinese herbal medicine transport screen belt, it first enters the Chinese herbal medicine clean room. The Chinese herbal medicine clean room is equipped with a clean water spray pipe with a clean water nozzle directly above the Chinese herbal medicine transport screen belt, which continuously sprays clean water. The water washes the Chinese herbal medicines on the Chinese herbal medicine transport screen belt again to make the Chinese herbal medicines on the Chinese herbal medicine transport screen belt cleaner; the Chinese herbal medicine transport screen belt continues to run forward and comes to the Chinese herbal medicine drying room. The air-drying room is provided with a hot air pipe directly below the Chinese herbal medicine transport screen belt, and the hot air pipe continuously sprays hot air to the Chinese herbal medicine transport screen belt through the hot air ejection hole, so as to transport the Chinese herbal medicine on the screen belt. The surface of Chinese herbal medicines is air-dried, and at the same time, there is a disinfection ultraviolet lamp on the top of the air-drying room for Chinese herbal medicines, which can irradiate and sterilize the Chinese herbal medicines on the screen belt of Chinese herbal medicines, so as to effectively ensure the quality of Chinese herbal medicines; After coming out of the Chinese herbal medicine air-drying room, the Chinese herbal medicines on it come to the end of the Chinese herbal medicine transport screen and fall into the clean Chinese herbal medicine storage box, and then transfer to the next process. Cleaning, cleaning, air-drying and disinfection are integrated, and the efficiency is extremely high. .
本实用新型通过在清洗箱体设旋转驱动电机、搅拌轴和搅拌桨叶,当清洗箱体内通过进料斗放入块茎类中药材,并通过清水进管放入清水后,转驱动电机驱动搅拌轴旋转,带动搅拌桨叶旋转,对清洗箱体内的块茎类中药材进行搅拌清洗,清洗效率极高,搅拌桨叶上等距分布有两个以上桨叶孔,可以有效降低水阻,节约能源;同时在清洗箱体内还设有超声波换能器,超声波换能器在清洗过程中产生超声波,一方面可以有效对中药材进行初步杀菌消毒,另一方面超声波产生的振动还能快速将强力附着在中药材表面上难以清洗的泥沙剥离,不仅能进一步提高中药材的清洗效率,还能使中药材清洗的更加干净,以保证中药材的品质。The utility model is provided with a rotating drive motor, a stirring shaft and a stirring paddle in the cleaning box. When the tubers are put into the cleaning box through the feeding hopper and clean water is put into the cleaning box, the rotating drive motor drives the stirring. The shaft rotates to drive the stirring paddles to rotate, stirring and cleaning the tuber Chinese herbal medicines in the cleaning box. The cleaning efficiency is extremely high. There are more than two paddle holes equidistantly distributed on the stirring paddles, which can effectively reduce water resistance and save energy. At the same time, there is also an ultrasonic transducer in the cleaning box. The ultrasonic transducer generates ultrasonic waves during the cleaning process. On the one hand, it can effectively carry out preliminary sterilization and disinfection of Chinese medicinal materials. The peeling of the difficult-to-clean sediment on the surface of Chinese herbal medicines can not only further improve the cleaning efficiency of Chinese herbal medicines, but also make the cleaning of Chinese herbal medicines cleaner, so as to ensure the quality of Chinese herbal medicines.
本实用新型还包括澄清池16,所述漂浮杂质排出管9的出口端和所述排泥沙管12的出口端均与所述澄清池16连接,所述中药材洁净室24设有流向所述澄清池16的排水沟。The utility model also includes a clarification tank 16, the outlet end of the floating impurity discharge pipe 9 and the outlet end of the sediment discharge pipe 12 are connected with the clarification tank 16, and the Chinese herbal medicine clean room 24 is provided with a Describe the drain of clarifier 16.
本实用新型在清洗箱体内设倾斜的泥沙过滤网,底面设成斜面,同时在清洗箱体上部设漂浮杂质出口,在清洗过程中,夹杂在中药材中的轻质漂浮杂质将会在漂浮杂质出口处被漂浮杂质抽取泵由漂浮杂质排出管抽走,免去人工打捞漂浮杂质的麻烦,同时混杂在中药材中的泥沙穿过泥沙过滤网沉积至清洗箱体底部的斜面,被泥沙抽取泵由排泥沙管抽走,可极大地节省人力物力,并且也极大地降低了清洗箱体清洁的时间,可进一步提高中药材的清洗效率,漂浮杂质排出管的出口端和排泥沙管的出口端与澄清池连接,被排出的清洗水流入澄清池澄清后可循环利用,可有效节约水资源,斜面和倾斜的泥沙过滤网更利于排出泥沙和洗净的中药材。The utility model is equipped with an inclined sediment filter screen in the cleaning box, and the bottom surface is set as a slope, and at the same time, a floating impurity outlet is arranged on the upper part of the cleaning box. During the cleaning process, the light floating impurities mixed in the Chinese medicinal materials will be in The outlet of the floating impurities is sucked away by the floating impurities extraction pump through the floating impurities discharge pipe, eliminating the trouble of manual salvage of floating impurities. At the same time, the silt mixed in the Chinese medicinal materials passes through the silt filter and deposits to the slope at the bottom of the cleaning box. The sediment is pumped away by the sediment discharge pipe, which can greatly save manpower and material resources, and also greatly reduce the cleaning time of the cleaning box, which can further improve the cleaning efficiency of Chinese herbal medicines. The outlet end of the floating impurity discharge pipe and The outlet end of the sediment discharge pipe is connected to the clarifier tank, and the discharged cleaning water flows into the clarifier tank for clarification and can be recycled, which can effectively save water resources. The inclined surface and inclined sediment filter are more conducive to the discharge of sediment and washed Chinese medicine. material.
本实用新型还包括设于所述清洗箱体1外壁上的控制箱14,所述控制箱14内设有微处理器38,所述控制箱14的正面设有与所述微处理器38电连接的液晶操控显示屏39,所述清水进管3上设有进水电磁阀23,所述洁净水喷水管32上设有喷水电磁阀40,所述微处理器38分别与所述超声波换能器19、所述旋转驱动电机4、所述进水电磁阀23、所述泥沙抽取泵13、所述漂浮杂质抽取泵15、所述驱动电机30、所述消毒紫外灯34、所述热风泵36和所述喷水电磁阀40电连接。The utility model also includes a control box 14 arranged on the outer wall of the cleaning box 1, the control box 14 is provided with a microprocessor 38, and the front of the control box 14 is provided with an electrical connection with the microprocessor 38. The liquid crystal control display screen 39 that is connected, is provided with water inlet solenoid valve 23 on described clear water inlet pipe 3, is provided with water spray solenoid valve 40 on described clean water spray pipe 32, and described microprocessor 38 is respectively connected with described Ultrasonic transducer 19, the rotary drive motor 4, the water inlet solenoid valve 23, the sediment extraction pump 13, the floating impurity extraction pump 15, the drive motor 30, the disinfection ultraviolet lamp 34, The hot air pump 36 is electrically connected to the water spray solenoid valve 40 .
本实用新型超声波换能器、旋转驱动电机、进水电磁阀、泥沙抽取泵、漂浮杂质抽取泵、驱动电机、消毒紫外灯、热风泵和喷水电磁阀均由微处理器控制运行,并且操作员通过液晶操控显示屏与微处理器进行人机交互,以给微处理器下达操作指令,自动化程度高。The ultrasonic transducer of the utility model, the rotary drive motor, the water inlet electromagnetic valve, the sediment extraction pump, the floating impurity extraction pump, the drive motor, the disinfection ultraviolet lamp, the hot air pump and the water injection electromagnetic valve are all controlled by the microprocessor to operate, and The operator conducts human-computer interaction with the microprocessor through the liquid crystal control display, so as to issue operating instructions to the microprocessor, and the degree of automation is high.
上述实施例仅为本实用新型的优选实施方式之一,不应当用于限制本实用新型的保护范围,但凡在本实用新型的主体设计思想和精神上作出的毫无实质意义的改动或润色,其所解决的技术问题仍然与本实用新型一致的,均应当包含在本实用新型的保护范围之内。The above-mentioned embodiment is only one of the preferred embodiments of the present utility model, and should not be used to limit the protection scope of the present utility model, but any modification or embellishment without substantive meaning made on the main design idea and spirit of the present utility model, If the technical problems it solves are still consistent with the utility model, they should all be included in the protection scope of the utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570491A (en) * | 2019-01-31 | 2019-04-05 | 东莞宜安科技股份有限公司 | A kind of metal powder purification system |
| CN110369363A (en) * | 2019-08-01 | 2019-10-25 | 金华开森智能科技有限公司 | A kind of removal Chinese medicine pesticide residue cleaning equipment |
| CN110653211A (en) * | 2019-10-18 | 2020-01-07 | 甘肃省和顺元中药饮片有限公司 | Multifunctional medicine washing machine |
| CN111036613A (en) * | 2019-11-23 | 2020-04-21 | 广东慧达康制药有限公司 | Portable self-purification ultrasonic medicine washing tank |
| CN115138612A (en) * | 2022-07-14 | 2022-10-04 | 西北农林科技大学 | Be used for abluent traditional chinese medicine cleaning machine of fresh medicinal material of polyporus umbellatus |
| CN117259301A (en) * | 2023-10-14 | 2023-12-22 | 绍兴儒林生物科技有限公司 | Traditional Chinese medicine GAP management standard processing system |
-
2018
- 2018-01-23 CN CN201820117084.0U patent/CN208033149U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570491A (en) * | 2019-01-31 | 2019-04-05 | 东莞宜安科技股份有限公司 | A kind of metal powder purification system |
| CN110369363A (en) * | 2019-08-01 | 2019-10-25 | 金华开森智能科技有限公司 | A kind of removal Chinese medicine pesticide residue cleaning equipment |
| CN110653211A (en) * | 2019-10-18 | 2020-01-07 | 甘肃省和顺元中药饮片有限公司 | Multifunctional medicine washing machine |
| CN111036613A (en) * | 2019-11-23 | 2020-04-21 | 广东慧达康制药有限公司 | Portable self-purification ultrasonic medicine washing tank |
| CN115138612A (en) * | 2022-07-14 | 2022-10-04 | 西北农林科技大学 | Be used for abluent traditional chinese medicine cleaning machine of fresh medicinal material of polyporus umbellatus |
| CN117259301A (en) * | 2023-10-14 | 2023-12-22 | 绍兴儒林生物科技有限公司 | Traditional Chinese medicine GAP management standard processing system |
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