CN208027162U - Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems - Google Patents

Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems Download PDF

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Publication number
CN208027162U
CN208027162U CN201820476893.0U CN201820476893U CN208027162U CN 208027162 U CN208027162 U CN 208027162U CN 201820476893 U CN201820476893 U CN 201820476893U CN 208027162 U CN208027162 U CN 208027162U
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process units
peroxydisulfate
potassium peroxydisulfate
sodium
control systems
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张天峰
傅瑞芳
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SHANGHAI TIANTAN AUXILIARIES CO Ltd
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SHANGHAI TIANTAN AUXILIARIES CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses a kind of sodium peroxydisulfates and potassium peroxydisulfate process units DCS control systems.It includes DCS control systems, sodium peroxydisulfate process units and potassium peroxydisulfate process units;DCS control systems include master controller, exchanger, active station;Real-time control of the master controller for sodium peroxydisulfate, potassium peroxydisulfate process units;Sodium peroxydisulfate, potassium peroxydisulfate process units are provided with the live stations I/O, PLC controller and the stations scene I/O of individual field devices connect;Each stations scene I/O are connect by DP buses with the master controller of DCS control systems respectively.Application of the utility model due to DCS robot control system(RCS)s, so that the purpose of the evaporation of each large size, the use of crystallizer and steady production can be achieved completely in sodium peroxydisulfate and potassium peroxydisulfate production process, to make the process units of sodium peroxydisulfate and potassium peroxydisulfate reach increasingly automated, enlarged and modernization.

Description

Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems
Technical field
The utility model belongs to chemical production technical field, is related to a kind of sodium peroxydisulfate and potassium peroxydisulfate process units DCS Control system.
Background technology
Sodium peroxydisulfate, potassium peroxydisulfate are important auxiliary chemicals.It can be widely applied to high-grade electronics industry wiring board production Special assistant, the special initiator of polymerization of vinyl monomer, high-grade textile printing and dyeing inorganic agent, soil-repairing agent, environmentally friendly water process Agent, analytical reagent etc..
The production technology of sodium peroxydisulfate has:Using the electrolysis technique of electrolytic sulfite, ammonium sulfate and sulfuric acid mixture liquid, or The chemical synthesis for obtaining sodium peroxydisulfate is reacted with sodium hydroxide using ammonium persulfate.The work of sodium peroxydisulfate is obtained using electrolysis Skill is complicated, technology requires height, and waste water is more, but product quality is high.The technology letter of sodium peroxydisulfate is obtained using chemical synthesis It is single, coordinate with good deamination and ammonia recovery system, the sodium peroxydisulfate product of high quality also can be obtained.Therefore, general useization It learns synthetic method and produces sodium peroxydisulfate.
The production technology of potassium peroxydisulfate has:The side recrystallized after metathesis reaction is carried out using ammonium persulfate and potassium sulfate Method, or the chemical synthesis for obtaining potassium peroxydisulfate is reacted with potassium hydroxide using ammonium persulfate.The method and process complexity of recrystallization, Technology requires high.The technology that potassium peroxydisulfate is obtained using chemical synthesis is simple, coordinates with good deamination and recovery ammonia The potassium peroxydisulfate product of high quality can be obtained in system.Therefore, general that potassium peroxydisulfate is produced using chemical synthesis.
It is as follows that chemical synthesis produces sodium peroxydisulfate, the production technology of potassium peroxydisulfate product:
(1) sodium peroxydisulfate product processes (chemical synthesis)
A certain proportion of ammonium persulfate and liquid sodium hydroxide can react at normal temperatures generates the sodium peroxydisulfate solution containing ammonia, By deamination unit operation deamination, recovery ammonia adjusts pH value for the ammonification of ammonium persulfate workshop.In decompression close under vacuum state, The heated evaporative crystallization of sodium peroxydisulfate solution is centrifugally separating to obtain and is crystallized containing wet sodium peroxydisulfate, by it is dry be sodium peroxydisulfate at Product.Sodium peroxydisulfate product processes are as shown in Figure 2.
(2) potassium peroxydisulfate product processes (chemical synthesis)
A certain proportion of ammonium persulfate and liquid potassium hydroxide can react at normal temperatures generates the potassium persulfate solution containing ammonia, By deamination unit operation deamination.In decompression close to the heated evaporative crystallization of potassium persulfate solution under vacuum state, centrifuge It obtains crystallizing containing wet potassium peroxydisulfate, by dry for potassium peroxydisulfate finished product.Potassium peroxydisulfate product processes are as shown in Figure 3.
Currently, sodium peroxydisulfate and potassium peroxydisulfate production industry not yet use (the i.e. distributed control of large-scale DCS control systems System processed, Distributed Control System) to carry out automation control to process units.Due to the particularity of the sector, or even connect instrument Table automation control it is also few, many factories are all also in workshop-based production model, and labor productivity is low, product matter Measure it is low, it is unstable.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide it is a kind of using DCS control systems to over cure The sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems that sour sodium and potassium peroxydisulfate production system carry out automatically controlling.
The technical solution of the utility model is as follows:
A kind of sodium peroxydisulfate of the utility model and potassium peroxydisulfate process units DCS control systems, it includes DCS controls system System, sodium peroxydisulfate process units and potassium peroxydisulfate process units;DCS control systems include master controller, exchanger, active station; Master controller is connect by exchanger with active station;Master controller is used for the real-time control of sodium peroxydisulfate, potassium peroxydisulfate process units System;For exchanger for the operation information between master controller and active station, status information communication, operating personnel will by active station Operational order is sent to master controller, and real-time status is then sent to active station by master controller, completes real-time communication, operation, control System;There is live I/O to stand in the site setup of sodium peroxydisulfate process units and potassium peroxydisulfate process units, each of scene band PLC is controlled The PLC controller of the equipment of device processed is connected with the stations scene I/O;Each stations scene I/O pass through DP buses and DCS control systems respectively Master controller connection.
Further, two I/O switch boards, each I/O switch boards is dragged to produce fill with sodium peroxydisulfate respectively under master controller It sets, the connection of all AI, AO, DI, DO points at potassium peroxydisulfate process units scene, is responsible for sodium peroxydisulfate, potassium peroxydisulfate process units The real time monitoring of all AI, AO, DI, DO points in scene, and connect with the PLC controller of all equipment with PLC controller in scene, Carry out real-time communication.
Further, 1 scene I/O is respectively set at the scene of sodium peroxydisulfate process units and potassium peroxydisulfate process units It stands and (is respectively provided with 1 I/O switch board in sodium peroxydisulfate process units and potassium peroxydisulfate process units), live I/O stands defeated Enter/output equipment is connected and communicate with by profibus_DP buses and the second master controller;The live stations I/O are wrapped by production scene Include ammonium persulfate solution configuration system, sodium peroxydisulfate or potassium peroxydisulfate synthesis reaction system, ammonia absorption system, evaporative crystallization Each system including system, centrifugal separation system, drying system, mother liquid disposal system, cooling water recirculation system, exhaust treatment system The operation information for each live running equipment of uniting, detection information and environmental protection treatment containing ammonia and dust-laden (particulate matter) gas are set in tail gas The operation information and all equipment with PLC controller applied include the operation information of centrifuge, material transfer equipment, are passed through DP buses are transmitted to the active station of the central control room of DCS control systems, while all operations that the operator of active station sends out The PLC for each live running equipment for entering each I/O equipment by DP buses and being connected with each I/O equipment is controlled in instruction Device processed;The pH value and tail gas that absorbing liquid in the ammonia absorber of emission is monitored by DCS control systems contain ammonia density, monitoring The temperature and liquid level of evaporation and crystallization system and mother liquid disposal system, monitor the operating condition of centrifuge, monitor the liquid level of each groove tank With the operating condition of each dynamic equipment and the operating condition of other each production subsystems.
Further, sodium peroxydisulfate process units includes the ammonium persulfate solution configuration system being linked in sequence, sodium peroxydisulfate Synthesis reaction system, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, drying system further include and evaporative crystallization The cooling water recirculation system of system connection, further includes the mother liquid disposal system being connect with centrifugal separation system, further includes and ammonia The exhaust treatment system of absorption system connection;Ammonium persulfate solution configuration system includes water measuring tank, ammonium persulfate solution configuration Slot and material transfer equipment;Sodium peroxydisulfate synthesis reaction system includes in sodium peroxydisulfate synthesis reaction vessel, sodium peroxydisulfate reaction solution Between slot;Ammonia absorption system includes ammonia absorber;Evaporation and crystallization system includes sodium peroxydisulfate freezing kettle and evaporative crystallization kettle;Centrifugation Piece-rate system includes centrifuge;Drying system includes drying machine, screw conveyor, product storage tank;Cooling water recirculation system includes Water cooler, water tank and its circulating pump;Mother liquid disposal system includes concentrate freezing kettle, mother liquor water storage tank, mother liquid evaporation kettle, mother liquor Evaporative condenser;Exhaust treatment system includes tail gas absorber;Wherein, water measuring tank, ammonium persulfate solution configured slot, persulfuric acid These equipment belt PLC controllers of sodium synthesis reaction vessel, sodium peroxydisulfate freezing kettle, evaporative crystallization kettle, ammonia absorber, drying machine;? The site setup of sodium peroxydisulfate process units has 1 station scene I/O, the PLC controller of the live each equipment with PLC controller It is that I/O switch boards are connect with the stations live I/O, the live stations I/O are connect by DP buses with the 11# master controllers of DCS control systems.
Further, potassium peroxydisulfate process units includes the ammonium persulfate solution configuration system being linked in sequence, potassium peroxydisulfate Synthesis reaction system, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, drying system further include and evaporative crystallization The cooling water recirculation system of system connection, further includes the mother liquid disposal system being connect with centrifugal separation system, further includes and ammonia The exhaust treatment system of absorption system connection;Ammonium persulfate solution configuration system includes water measuring tank, ammonium persulfate solution configuration Slot and material transfer equipment;Potassium peroxydisulfate synthesis reaction system includes in potassium peroxydisulfate synthesis reaction vessel, potassium peroxydisulfate reaction solution Between slot;Ammonia absorption system includes ammonia absorber;Evaporation and crystallization system includes potassium peroxydisulfate freezing kettle and evaporative crystallization kettle;Centrifugation Piece-rate system includes centrifuge;Drying system includes drying machine, screw conveyor, product storage tank;Cooling water recirculation system includes Water cooler, water tank and its circulating pump;Mother liquid disposal system includes concentrate freezing kettle, mother liquor water storage tank, mother liquid evaporation kettle, mother liquor Evaporative condenser;Exhaust treatment system includes tail gas absorber;Wherein, water measuring tank, ammonium persulfate solution configured slot, persulfuric acid These equipment belt PLC controllers of potassium freezing kettle, evaporative crystallization kettle, ammonia absorber, drying machine;In showing for potassium peroxydisulfate process units Field is provided with the station 1 scene I/O, and each equipment with PLC controller in scene includes that the centrifuge with PLC controller, material are defeated The PLC controller and the stations scene I/O for sending equipment connect.
The beneficial effects of the utility model:
The sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems of the utility model, can be significantly increased labor Dynamic productivity, the utilization rate improvement environmental protection for improving product quality, improving raw material.Due to the application of DCS robot control system(RCS)s so that mistake Completely may be used to the evaporation, the use of crystallizer and the purpose of steady production of each large size in sodium sulphate and potassium peroxydisulfate production process It realizes, to make the process units of sodium peroxydisulfate and potassium peroxydisulfate reach increasingly automated, enlarged and modernization.Using DCS control systems carry out automatically controlling sodium peroxydisulfate and potassium peroxydisulfate production system, have great economic benefit and society to imitate Benefit.
The sodium peroxydisulfate of the utility model and the advance of potassium peroxydisulfate process units DCS control systems be mainly reflected in Lower several respects:
A, centrifuge carries out Automatic Control using the program of closed-loop operation by DCS control systems, improves efficiency, Operating environment is improved, good environment protecting has been reached.
B, potassium peroxydisulfate production is measured using high-precision mass flowmenter, and feeding flow is automatically controlled by DCS control systems Amount, realize accurately control, continuous production, not only improved product yield, quality, but also reduce labor intensity and improve operation Environment.
Description of the drawings
Fig. 1 is that the overall structure of a kind of sodium peroxydisulfate of the utility model and potassium peroxydisulfate process units DCS control systems is shown It is intended to;
Fig. 2 is the sodium peroxydisulfate product processes flow chart in the utility model;
Fig. 3 is the potassium peroxydisulfate product processes flow chart in the utility model.
Specific implementation mode
The utility model is further described below in conjunction with drawings and examples.
Embodiment
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of sodium peroxydisulfate of the utility model and potassium peroxydisulfate process units DCS controls system System, it includes DCS control systems, sodium peroxydisulfate process units and potassium peroxydisulfate process units.
The block diagram of the DCS control systems of the utility model is shown in Fig. 1, entire DCS control systems, including is set to central control room Two systems cabinet (each system cabinet set there are one master controller), further include be located at ammonium persulfate process units scene three I/O switch boards, and be located at sodium peroxydisulfate, potassium peroxydisulfate process units scene two I/O switch boards.
Central control room in Fig. 1 is set there are two master controller (10# master controllers, 11# master controllers), two exchangers (exchanger A, exchanger B), two printers, four active stations (51# active stations, 52# active stations, 53# active stations, 54# behaviour Stand) and engineer's active station (50# engineer stations).Two master controllers are used for the real-time control of production process.Wherein, 11# master controllers are used for the real-time control of sodium peroxydisulfate in the utility model, potassium peroxydisulfate process units, under the master controller Drag two I/O switch boards, each I/O switch boards respectively with sodium peroxydisulfate process units, the institute at potassium peroxydisulfate process units scene There is the connection of AI, AO, DI, DO point, is responsible for the real-time of live 557 AI, AO, DI, DO points of sodium peroxydisulfate, potassium peroxydisulfate process units Monitoring, and with the equipment of live 6 cuff PLC controllers (including ammonium persulfate solution configured slot, sodium peroxydisulfate synthesis reaction vessel, Potassium peroxydisulfate synthesis reaction vessel, sodium peroxydisulfate freezing kettle, potassium peroxydisulfate freezing kettle, evaporative crystallization kettle, ammonia absorber, drying machine Deng) PLC controller connection, carry out real-time communication.Another 10# master controller is then used for the real-time of ammonium persulfate process units It controls, three I/O switch boards is dragged under the master controller, be responsible for live 470 AI, AO, DI, DO points of ammonium persulfate process units Real time monitoring, and connect with the PLC controller of the equipment of the live 11 cuff PLC controllers of ammonium persulfate process units, progress Real-time communication.
Two exchangers are respectively used to two operation information, the states between master controller and engineer station and operator station Operational order is sent to master controller by information communication, operating personnel by active station, and master controller then sends real-time status To active station, real-time communication, operation, control are completed.
Be located at sodium peroxydisulfate, potassium peroxydisulfate process units scene two I/O switch boards (extension cabinet), including:It was located at Sodium sulphate, potassium peroxydisulfate process units electric control room (i.e. motor control center MCC2) MCC2 I/O extension cabinets, And be located at sodium peroxydisulfate, potassium peroxydisulfate process units scene I/O-2 extension cabinets.
AI refers to analog input, such as the amount of temperature, pressure, rotating speed, electric current consecutive variations, signal be 4~20MA or 0~10V;AO refers to analog output, i.e. Analog control signal, and the control of such as continuously adjustable actuator aperture, frequency converter turn Velocity modulation section, signal are 4~20MA or 0~10V, 0~5V.
DI refers to digital quantity (switching value) input, is exactly electric secondary circuit break-make in fact, certain feedback of status, and signal is 24VDC or 220VAC;DO refers to digital quantity (switching value) output, i.e., the control signal or status signal sent out from controller, letter Number be 24VDC or 220VAC.
The production process of entire sodium peroxydisulfate and potassium peroxydisulfate is completed by two sets of process units, first set process units Production sodium peroxydisulfate is reacted with ammonium persulfate by sodium hydroxide, second set of process units reacts life with potassium hydroxide by ammonium persulfate Produce potassium peroxydisulfate.DCS controls are all used in process of production, and DCS control systems behaviour is all concentrated in the production of two covering devices Make to form a DCS control system.
The utility model automates the production process of entire sodium peroxydisulfate and potassium peroxydisulfate using DCS control systems Control, used control program is state-of-the-art profibus DP field-bus structures.In sodium peroxydisulfate process units and mistake The site setup of potassium sulfate production device has 2 stations scene I/O (2 I/O switch boards).The live stations I/O are set to scene, and I is Input is inputted, and O exports for output.The live stations I/O are equipped with I/O equipment (input-output apparatus).Each of scene band PLC is controlled The PLC controller of the equipment of device processed is connect with the scene I/O I/O equipment (input-output apparatus) stood;Each scene I/O stands defeated Enter/output equipment is connected and communicate with by profibus_DP buses and the master controller of DCS control systems respectively.
Above-mentioned sodium peroxydisulfate, the control method of potassium peroxydisulfate process units DCS control systems are as follows:
At the scene of sodium peroxydisulfate process units and potassium peroxydisulfate process units, each 1 scene I/O of setting stands, and production is existing Field includes ammonium persulfate solution configuration system, synthesis reaction system, ammonia absorption system, evaporation and crystallization system, centrifuges system Each scene operation of each system including system, drying system, mother liquid disposal system, cooling water recirculation system, exhaust treatment system is set Standby operation information, the operation information of detection information and environment treating facility containing ammonia and dusty gas in tail gas, and it is all Equipment with PLC controller includes sodium peroxydisulfate synthesis reaction vessel, potassium peroxydisulfate synthesis reaction vessel, sodium peroxydisulfate freezing kettle, mistake (ammonium persulfate solution configures for potassium sulfate freezing kettle, evaporative crystallization kettle, centrifuge, ammonia absorber, drying machine, material transfer equipment Slot, various delivery pumps etc.) operation information, the active station of the central control room of DCS control systems is transmitted to by DP buses, together When active station all operational orders for sending out of operator will enter each I/O equipment by DP buses and be set with each I/O The PLC controller of the standby live running equipment of each to be connected, achievees the purpose that production, technique, equipment control and emergency processing.
Here, contain ammonia density in the pH value of absorbing liquid and the tail gas of discharge in DCS control systems monitoring ammonia absorber, with Maintain the operation of environment-friendly disposal system;The temperature and liquid level for monitoring evaporation and crystallization system and mother liquid disposal system, to control product Quality maintains normal production;The operating condition for monitoring centrifuge, to ensure that production can remotely take emergency measures when improper; The liquid level of each groove tank and the operating condition of each dynamic equipment and other each production subsystems are monitored, normal production is maintained.
The sodium peroxydisulfate, potassium peroxydisulfate process units of the utility model, specific sodium peroxydisulfate, potassium peroxydisulfate production technology And DCS control methods are as follows:
The sodium peroxydisulfate, potassium peroxydisulfate process units of the utility model, react acquisition with potassium hydroxide using ammonium persulfate The chemical synthesis of potassium peroxydisulfate produces potassium peroxydisulfate, reacts the chemistry for obtaining sodium peroxydisulfate with sodium hydroxide using ammonium persulfate Synthetic method produces potassium peroxydisulfate;Chemical synthesis produces sodium peroxydisulfate, chemical synthesis produces the production technology of potassium peroxydisulfate such as Under:
One, sodium peroxydisulfate production technology (as shown in Figure 2)
A certain proportion of ammonium persulfate and liquid sodium hydroxide carry out synthetic reaction and generate the mistake containing ammonia at a certain temperature Metabisulfite solution, by deammoniation tower deamination, recovery ammonia adjusts pH value for the ammonification of ammonium persulfate workshop;Then, close in decompression Under vacuum state, sodium peroxydisulfate solution is crystallized through evaporative crystallization kettle heating evaporation, then contains wet mistake through centrifuge is isolated Sulfate crystal, it is sodium peroxydisulfate finished product most to be dried afterwards through drying machine.Mother liquor after centrifugation is handled through mother liquid disposal system After recycle.Tail gas is handled through tail gas absorber, makes to contain ammonia and the rear discharge up to standard of dusty gas concentration in tail gas.
Sodium peroxydisulfate process units includes the ammonium persulfate solution configuration system being linked in sequence, sodium peroxydisulfate synthetic reaction system System, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, drying system, further include being connect with evaporation and crystallization system Cooling water recirculation system further includes the mother liquid disposal system being connect with centrifugal separation system, further includes connecting with ammonia absorption system The exhaust treatment system connect;It includes that water measuring tank, ammonium persulfate solution configured slot and material are defeated that ammonium persulfate solution, which configures system, Send equipment;Sodium peroxydisulfate synthesis reaction system includes sodium peroxydisulfate synthesis reaction vessel and sodium peroxydisulfate reaction solution medial launder;Ammonia Absorption system (deamination system) includes ammonia absorber (deammoniation tower);Evaporation and crystallization system includes that sodium peroxydisulfate freezing kettle and evaporation are tied Brilliant kettle;Centrifugal separation system includes centrifuge;Mother liquid disposal system includes concentrate freezing kettle, mother liquor water storage tank, mother liquid evaporation Kettle, mother liquid evaporation condenser;Cooling water recirculation system includes water cooler, water tank and its circulating pump;Drying system include drying machine, Screw conveyor, product storage tank;Exhaust treatment system includes tail gas absorber.Wherein, ammonium persulfate solution configured slot, persulfuric acid 6 complete equipments such as sodium synthesis reaction vessel, sodium peroxydisulfate freezing kettle, evaporative crystallization kettle, ammonia absorber, drying machine band PLC controller.
There are 1 station scene I/O, the live each equipment with PLC controller in the site setup of sodium peroxydisulfate process units The PLC controller of (including the centrifuge with PLC controller, material transfer equipment) connects with the stations scene I/O (i.e. I/O switch boards) It connects, the live stations I/O are connect by DP buses with the 11# master controllers of DCS control systems.Production scene is included by the live stations I/O Ammonium persulfate solution configures system, reaction system, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, dry system The operation letter of each live running equipment of each system including system, mother liquid disposal system, cooling water recirculation system, exhaust treatment system It ceases, the operation information of detection information and environment treating facility containing ammonia and dusty gas and all band PLC controllers in tail gas Centrifuge, material transfer equipment operation information, the operation of the central control room of DCS control systems is transmitted to by DP buses Stand, at the same all operational orders for sending out of the operator of active station will be entered by DP buses each I/O equipment and with each The PLC controller for each live running equipment that I/O equipment is connected reaches the mesh of production, technique, equipment control and emergency processing 's.
Sodium peroxydisulfate product processes include:Ammonium persulfate solution configuration process, sodium peroxydisulfate synthetic reaction process, ammonia Aspiration process, evaporation and crystal process, centrifugal drying process, mother liquid disposal process, vent gas treatment process.
In ammonium persulfate solution configuration process, water measuring tank liquid level is controlled 75~80% by DCS control systems, is added Temperature is to 65~70 DEG C;Sodium peroxydisulfate production ammonium persulfate solution dispensing is controlled, is formulated and is:Ammonium persulfate siccative adds per 500kg Sodium hydroxide 540kg, amount of water 225kg;With temperature is postponed, summer is no more than 35 DEG C, and winter is no more than 29 DEG C.
In sodium peroxydisulfate synthetic reaction process, is controlled in sodium peroxydisulfate synthesis reaction vessel and reacted by DCS control systems For temperature at 50-55 DEG C, liquid level is maintained at 75~80%.
In ammonia absorption process, controlled by DCS control systems:The pH value of absorbing liquid is in 5-7, discharge in ammonia absorber Tail gas in containing ammonia density less than 22mg/m3
In evaporation and crystal process, controlled by DCS control systems:Evaporating temperature is at 27~45 DEG C;System vacuum exists 0.095MPa or more;PH value is 8~10 in evaporating kettle.
During mother liquid disposal, controlled by DCS control systems:8~12 DEG C of cryogenic temperature in concentrate freezing kettle;Liquid Position is in 50-60%.
During centrifugal drying, controlled by DCS control systems:70~80 DEG C of sodium peroxydisulfate drying bed temperature of charge; 10~12cm of dry bed body bed depth.
During vent gas treatment, controlled by DCS control systems:Through the dust-laden in tail gas absorber treated tail gas Particle concentration is less than 22.5mg/m in gas3
Two, potassium peroxydisulfate production technology (as shown in Figure 3)
A certain proportion of ammonium persulfate and liquid potassium hydroxide carry out synthetic reaction and generate the mistake containing ammonia at a certain temperature Potassium sulfate solution, by deammoniation tower deamination, recovery ammonia adjusts pH value for the ammonification of ammonium persulfate workshop;Then, close in decompression Under vacuum state, sodium peroxydisulfate solution is crystallized through evaporative crystallization kettle heating evaporation, then contains wet mistake through centrifuge is isolated Potassium sulfate crystallizes, and it is potassium peroxydisulfate finished product most to be dried afterwards through drying machine.Mother liquor after centrifugation is handled through mother liquid disposal system After recycle.Tail gas is handled through tail gas absorber, makes to contain ammonia and the rear discharge up to standard of dusty gas concentration in tail gas.
Potassium peroxydisulfate process units includes the ammonium persulfate solution configuration system being linked in sequence, potassium peroxydisulfate synthetic reaction system System, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, drying system, further include being connect with evaporation and crystallization system Cooling water recirculation system further includes the mother liquid disposal system being connect with centrifugal separation system, further includes connecting with ammonia absorption system The exhaust treatment system connect;It includes that water measuring tank, ammonium persulfate solution configured slot and material are defeated that ammonium persulfate solution, which configures system, Send equipment;Potassium peroxydisulfate synthesis reaction system includes potassium peroxydisulfate synthesis reaction vessel and potassium peroxydisulfate reaction solution medial launder;Ammonia Absorption system includes ammonia absorber;Evaporation and crystallization system includes evaporative crystallization kettle;Centrifugal separation system includes centrifuge;At mother liquor Reason system includes concentrate freezing kettle, mother liquor water storage tank, mother liquid evaporation kettle, mother liquid evaporation condenser;Cooling water recirculation system packet Include water cooler, water tank and its circulating pump;Drying system includes drying machine, screw conveyor, product storage tank;Exhaust treatment system packet Include tail gas absorber.Wherein, ammonium persulfate solution configured slot, potassium peroxydisulfate synthesis reaction vessel, potassium peroxydisulfate freezing kettle, evaporation knot The 6 complete equipment band PLC controller such as brilliant kettle, ammonia absorber, drying machine.
There are 1 station scene I/O, the live each equipment with PLC controller in the site setup of potassium peroxydisulfate process units PLC controller and the scene I/O station connection of (including the centrifuge with PLC controller, material transfer equipment);The live stations I/O Include ammonium persulfate solution configuration system, potassium peroxydisulfate synthesis reaction system, ammonia absorption system, evaporative crystallization by production scene Each system including system, centrifugal separation system, drying system, mother liquid disposal system, cooling water recirculation system, exhaust treatment system The operation information for each live running equipment of uniting, the operation of detection information and environment treating facility containing ammonia and dusty gas in tail gas The operation information of information and all centrifuges with PLC controller, material transfer equipment is transmitted to DCS controls by DP buses The active station of the central control room of system processed, at the same all operational orders for sending out of the operator of active station will by DP buses into Enter each I/O equipment and the PLC controller of be connected with each I/O equipment each live running equipment, reaches production, work Skill, the purpose of equipment control and emergency processing.
Potassium peroxydisulfate product processes include:Ammonium persulfate solution configuration process, potassium peroxydisulfate synthetic reaction process, ammonia Aspiration process, evaporation and crystal process, centrifugal drying process, mother liquid disposal process, vent gas treatment process.
In ammonium persulfate solution configuration process, water measuring tank liquid level is controlled 75~80% by DCS control systems, is added Temperature is to 65~70 DEG C;Potassium peroxydisulfate production ammonium persulfate solution dispensing is controlled, is formulated and is:Ammonium persulfate siccative adds per 500kg Potassium hydroxide 750kg, amount of water 600kg, about 70 DEG C of coolant-temperature gage of control dispensing.
In potassium peroxydisulfate synthetic reaction process, potassium peroxydisulfate synthesis reaction vessel reaction temperature is controlled by DCS control systems For degree at 65~70 DEG C, liquid level is maintained at 75~80%.
In ammonia absorption process, controlled by DCS control systems:The pH value of absorbing liquid is in 5-7, discharge in ammonia absorber Tail gas in containing ammonia density less than 22mg/m3
In evaporation and crystal process, controlled by DCS control systems:
Cathode material acidity:≥2.0mol/L;Liquid potassium hydroxide feed rate:0.5~0.7T/h;
Liquid ammonium persulfate solution flow:1.1~1.5T/h;Evaporating temperature (circulating-heating temperature):50~55 DEG C;
Feed liquid cryogenic temperature:5~8 DEG C;System vacuum:0.085~0.093MPa.
During centrifugal drying, controlled by DCS control systems:70~85 DEG C of potassium peroxydisulfate drying bed temperature of charge; 10~12cm of dry bed body bed depth.
During mother liquid disposal, controlled by DCS control systems:8~12 DEG C of cryogenic temperature in concentrate freezing kettle;Liquid Position is in 50-60%.
During vent gas treatment, controlled by DCS control systems:Through the dust-laden in tail gas absorber treated tail gas Particle concentration is less than 22.5mg/m in gas3
The sodium peroxydisulfate of the utility model and the advance of potassium peroxydisulfate process units DCS control systems be mainly reflected in Lower several respects:
A, centrifuge carries out Automatic Control using the program of closed-loop operation by DCS control systems, improves efficiency, Operating environment is improved, good environment protecting has been reached.
B, potassium peroxydisulfate production is measured using high-precision mass flowmenter, and feeding flow is automatically controlled by DCS control systems Amount, realize accurately control, continuous production, not only improved product yield, quality, but also reduce labor intensity and improve operation Environment.
For the utility model in DCS control system real-time controls, the control to electrolysis temperature, pressure, electric current can reduce energy Consumption, the yield and product quality for improving product;Monitoring to circulating cooling water temperature can reduce the energy consumption and water consume of recirculated water;It is right The monitoring of the pH value of production system, the uncontrollable discharge and systematicness that can reduce ammonia discharge, and recycle ammonia as much as possible With the consumption for reducing ammonia.
The utility model uses newest DCS automatic control schemes to sodium peroxydisulfate and potassium peroxydisulfate system, then carries significantly The high production capacity of device so that the conversion ratio of production process can reach 99% or more, greatly reduce in production to each The consumption of raw material decreases the generation of many byproducts, greatly reduces production cost.
Application of the utility model due to DCS robot control system(RCS)s so as to each in sodium peroxydisulfate and potassium peroxydisulfate production process The use of large-scale evaporation, crystallizer and the purpose of steady production can be achieved completely, to make sodium peroxydisulfate and potassium peroxydisulfate Process units reached it is increasingly automated, enlarged and modernization.
The utility model carries out automatically controlling sodium peroxydisulfate and potassium peroxydisulfate production system using DCS control systems, can Labor productivity is significantly increased, product quality is improved, improves the utilization rate of raw material, improves environmental protection, there is great warp Benefit of helping and social benefit.

Claims (5)

1. a kind of sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems, which is characterized in that it include DCS control systems, Sodium peroxydisulfate process units and potassium peroxydisulfate process units;DCS control systems include master controller, exchanger, active station;Master control Device processed is connect by exchanger with active station;Real-time control of the master controller for sodium peroxydisulfate, potassium peroxydisulfate process units;It hands over Parallel operation will be operated for the operation information between master controller and active station, status information communication, operating personnel by active station Instruction is sent to master controller, and real-time status is then sent to active station by master controller, completes real-time communication, operation, control;? The site setup of sodium peroxydisulfate process units and potassium peroxydisulfate process units has live I/O to stand, and each of scene is with PLC controller The PLC controller of equipment is connected with the stations scene I/O;Each stations scene I/O pass through the main control of DP buses and DCS control systems respectively Device connects.
2. sodium peroxydisulfate as described in claim 1 and potassium peroxydisulfate process units DCS control systems, which is characterized in that master control Drag two I/O switch boards, each I/O switch boards existing with sodium peroxydisulfate process units, potassium peroxydisulfate process units respectively under device processed Sodium peroxydisulfate, all AI, AO, DI, DO points in potassium peroxydisulfate process units scene are responsible in all AI, AO, DI, DO points connection of field Real time monitoring, and connect with the PLC controller of all equipment with PLC controller in scene, progress real-time communication.
3. sodium peroxydisulfate as described in claim 1 and potassium peroxydisulfate process units DCS control systems, which is characterized in that in mistake Each 1 scene I/O of setting in the scene of sodium sulphate process units and potassium peroxydisulfate process units stands, i.e., in sodium peroxydisulfate process units It is respectively provided with 1 I/O switch board with potassium peroxydisulfate process units, the input-output apparatus at the live stations I/O passes through profibus_DP Bus is connected and communicate with master controller;Production scene is included ammonium persulfate solution configuration system, sodium peroxydisulfate by the live stations I/O Or potassium peroxydisulfate synthesis reaction system, ammonia absorption system, evaporation and crystallization system, centrifugal separation system, drying system, mother liquor The operation information of each live running equipment of each system including processing system, cooling water recirculation system, exhaust treatment system, tail gas In detection information and environment treating facility containing ammonia and dusty gas operation information and all equipment with PLC controller Operation information including centrifuge, material transfer equipment, the behaviour of the central control room of DCS control systems is transmitted to by DP buses Stand, at the same all operational orders for sending out of the operator of active station will be entered by DP buses each I/O equipment and with it is each The PLC controller for each live running equipment that platform I/O equipment is connected;The ammonia that emission is monitored by DCS control systems is inhaled The pH value and tail gas for receiving absorbing liquid in tower contain ammonia density, monitor the temperature and liquid level of evaporation and crystallization system and mother liquid disposal system, The operating condition for monitoring centrifuge monitors the liquid level of each groove tank and the operating condition of each dynamic equipment and the fortune of each production subsystem Market condition.
4. sodium peroxydisulfate as described in claim 1 and potassium peroxydisulfate process units DCS control systems, which is characterized in that over cure Sour sodium process units includes the ammonium persulfate solution configuration system being linked in sequence, sodium peroxydisulfate synthesis reaction system, ammonia absorption System, evaporation and crystallization system, centrifugal separation system, drying system further include the cooling water circulation being connect with evaporation and crystallization system System further includes the mother liquid disposal system being connect with centrifugal separation system, further includes at the tail gas being connect with ammonia absorption system Reason system;It includes water measuring tank, ammonium persulfate solution configured slot and material transfer equipment that ammonium persulfate solution, which configures system,;Over cure Sour sodium synthesis reaction system includes sodium peroxydisulfate synthesis reaction vessel, sodium peroxydisulfate reaction solution medial launder;Ammonia absorption system includes Ammonia absorber;Evaporation and crystallization system includes sodium peroxydisulfate freezing kettle, evaporative crystallization kettle;Mother liquid disposal system includes concentrate freezing Kettle, mother liquor water storage tank, mother liquid evaporation kettle, mother liquid evaporation condenser;Centrifugal separation system includes centrifuge;Cooling water recirculation system Including water cooler, water tank and its circulating pump;Drying system includes drying machine, screw conveyor, product storage tank;Exhaust treatment system Including tail gas absorber;Wherein, water measuring tank, ammonium persulfate solution configured slot, sodium peroxydisulfate freezing kettle, evaporative crystallization kettle, ammonia Absorption tower, centrifuge, drying machine these equipment belt PLC controllers;There is 1 scene in the site setup of sodium peroxydisulfate process units I/O stands, and PLC controller and the stations scene I/O of the live each equipment with PLC controller are that I/O switch boards are connect, live I/O It stands and is connect with the 11# master controllers of DCS control systems by DP buses.
5. sodium peroxydisulfate as described in claim 1 and potassium peroxydisulfate process units DCS control systems, which is characterized in that over cure Sour potassium process units includes the ammonium persulfate solution configuration system being linked in sequence, potassium peroxydisulfate synthesis reaction system, ammonia absorption System, evaporation and crystallization system, centrifugal separation system, drying system further include the cooling water circulation being connect with evaporation and crystallization system System further includes the mother liquid disposal system being connect with centrifugal separation system, further includes at the tail gas being connect with ammonia absorption system Reason system;It includes water measuring tank, ammonium persulfate solution configured slot and material transfer equipment that ammonium persulfate solution, which configures system,;Over cure Sour potassium synthesis reaction system includes potassium peroxydisulfate synthesis reaction vessel, potassium peroxydisulfate reaction solution medial launder;Ammonia absorption system includes Ammonia absorber;Evaporation and crystallization system includes potassium peroxydisulfate freezing kettle, evaporative crystallization kettle;Mother liquid disposal system includes concentrate freezing Kettle, mother liquor water storage tank, mother liquid evaporation kettle, mother liquid evaporation condenser;Centrifugal separation system includes centrifuge;Cooling water recirculation system Including water cooler, water tank and its circulating pump;Drying system includes drying machine, screw conveyor, product storage tank;Exhaust treatment system Including tail gas absorber;Wherein, water measuring tank, ammonium persulfate solution configured slot, potassium peroxydisulfate freezing kettle, evaporative crystallization kettle, ammonia Absorption tower, centrifuge, drying machine these equipment belt PLC controllers;There is 1 scene in the site setup of potassium peroxydisulfate process units I/O stands, and PLC controller and the stations scene I/O of the live each equipment with PLC controller connect.
CN201820476893.0U 2018-04-04 2018-04-04 Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems Expired - Fee Related CN208027162U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108227668A (en) * 2018-04-04 2018-06-29 上海天坛助剂有限公司 Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems and control method
CN114917849A (en) * 2022-05-31 2022-08-19 湖南福尔程环保科技有限公司 Energy-concerving and environment-protective thiram production system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108227668A (en) * 2018-04-04 2018-06-29 上海天坛助剂有限公司 Sodium peroxydisulfate and potassium peroxydisulfate process units DCS control systems and control method
CN114917849A (en) * 2022-05-31 2022-08-19 湖南福尔程环保科技有限公司 Energy-concerving and environment-protective thiram production system

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