CN208026442U - Gearbox internal meshing oil pump pump cover airtight detection device - Google Patents
Gearbox internal meshing oil pump pump cover airtight detection device Download PDFInfo
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- CN208026442U CN208026442U CN201820457378.8U CN201820457378U CN208026442U CN 208026442 U CN208026442 U CN 208026442U CN 201820457378 U CN201820457378 U CN 201820457378U CN 208026442 U CN208026442 U CN 208026442U
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- 238000007789 sealing Methods 0.000 claims abstract description 31
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Abstract
Description
技术领域technical field
本实用新型属于机械行业的检测设备,特别涉及一种变速箱内啮合油泵泵盖气密检测装置。The utility model belongs to detection equipment in the machinery industry, in particular to an airtight detection device for a pump cover of an internal meshing oil pump in a gearbox.
背景技术Background technique
变速箱内啮合油泵的泵盖通常会集成多个油道并且需要密封,而每个油道在泵盖上至少有2个开口,开口的位置有的在泵盖端面,有的在泵盖轴的外径和内径上,在这些开口上需要同时密封,难度较大。如果这些油道在相互贯通或者与外界连通的缺陷,会导致变速箱无法换挡或更严重的事故,这些油道无法通过常规的油泵性能试验检测。The pump cover of the gearbox internal meshing oil pump usually integrates multiple oil passages and needs to be sealed, and each oil passage has at least two openings on the pump cover. On the outer diameter and inner diameter of the valve, it is more difficult to seal these openings at the same time. If these oil passages are connected to each other or communicate with the outside world, it will cause the gearbox to fail to shift gears or more serious accidents. These oil passages cannot be detected by conventional oil pump performance tests.
发明内容Contents of the invention
本实用新型的目的在于克服上述技术部组,提供一种对泵盖多部位气密检测,操作简便,性能可靠的变速箱内啮合油泵泵盖气密检测装置。The purpose of this utility model is to overcome the above-mentioned technical parts and groups, and provide an airtight detection device for the pump cover of the pump cover, which is easy to operate and reliable in performance.
本实用新型解决技术问题采用的技术方案是:变速箱内啮合油泵泵盖气密检测装置包括支架、检测仪架、压力机显示屏、压力传感器、空气过滤器、调压阀、电磁阀、快速排气阀、气缸,其特点是在机箱的上方设的水平架一和水平架二之间固定对称的四根导向轴,在导向轴上端固定上板,导向轴的下端固定底板,中部设有中间活动板,在底板上面用内六角螺栓固定夹具体,在夹具体上面设有密封垫二,对应底板中心孔用内六角螺栓固定轴芯,在轴芯的上方的内中心孔中用内六角螺栓与压盖固定连接,在内六角螺栓外围套装有弹簧,在压盖的外围设有限位套二,在限位套二的外围设有限位套一,限位套一的外围通过密封圈装有密封座,密封座用内六角螺栓固定在夹具体中心孔外的圆形凹槽内,在中间活动板的中心孔内设有固定座,固定座的下端面用内六角螺栓固定在中间活动板的下面,在固定座的下端面用内六角螺栓固定连接密封压头的上端面,固定座下面柱体通过密封圈插装在密封压头中心孔的限位套二中,在固定座下面柱体的下端面用内六角螺栓固定顶块,顶块的下端与压盖的上端面在限位套二内活动接触连接,在密封压头的下端面设有密封垫一,在夹具体的边缘处竖向等距设三个顶升气缸。The technical solution adopted by the utility model to solve the technical problem is: the airtight detection device for the oil pump cover in the gearbox includes a bracket, a detector frame, a press display screen, a pressure sensor, an air filter, a pressure regulating valve, a solenoid valve, a fast The exhaust valve and the cylinder are characterized in that four symmetrical guide shafts are fixed between the horizontal frame 1 and the horizontal frame 2 above the chassis, the upper plate is fixed at the upper end of the guide shaft, the bottom plate is fixed at the lower end of the guide shaft, and there is a In the middle movable plate, the clamp body is fixed with hexagon socket bolts on the bottom plate, and there is a gasket 2 on the clamp body. The bolts are fixedly connected with the gland, and the hexagon socket head bolts are surrounded by springs. The limit sleeve 2 is arranged on the periphery of the gland, and the limit sleeve 1 is arranged on the periphery of the limit sleeve 2. The periphery of the limit sleeve 1 is installed by a sealing ring. There is a sealing seat, and the sealing seat is fixed in the circular groove outside the center hole of the clamp body with an inner hexagon bolt, and a fixed seat is provided in the center hole of the middle movable plate, and the lower end surface of the fixed seat is fixed in the middle with an inner hexagon bolt. Under the plate, the lower end surface of the fixed seat is fixed and connected with the upper end surface of the sealing pressure head with hexagon socket bolts, and the cylinder under the fixed seat is inserted into the limit sleeve 2 in the center hole of the sealing pressure head through the sealing ring. The lower end surface of the column body is fixed with the hexagon socket bolt, and the lower end of the top block is connected with the upper end surface of the gland in movable contact connection in the limit sleeve 2, and the sealing gasket 1 is arranged on the lower end surface of the sealing pressure head, and the clamp body Three jacking cylinders are arranged vertically and equidistantly at the edge.
本实用新型的有益效果是:变速箱内啮合油泵泵盖气密检测装置可对泵盖的上、下端面、径向面的开口密封进行气密检测,性能可靠,操作方便,节省人力和时间。The beneficial effect of the utility model is that the airtight detection device for the pump cover of the gearbox inner meshing oil pump can perform airtight detection on the opening seals of the upper and lower end faces and the radial face of the pump cover, has reliable performance, is easy to operate, and saves manpower and time .
附图说明Description of drawings
以下结合附图以实施例具体说明。The following will be described in detail with embodiments in conjunction with the accompanying drawings.
图1是变速箱内啮合油泵泵盖气密检测装置结构图。Figure 1 is a structural diagram of the airtight detection device for the pump cover of the internal meshing oil pump of the gearbox.
图2是图1中底板与中间活动板之间结构放大图。Fig. 2 is an enlarged view of the structure between the base plate and the middle movable plate in Fig. 1 .
图中,1-压力机显示屏;2-压力传感器;3-过渡接头;4-气密检测仪;5-检测仪架;6-地脚;7-支架;7-1-水平架一;7-2-水平架二;8-空气过滤器;9-调压阀;10-快速排气阀;11-电磁阀;12-底板;13-卡具体;14-待检测泵盖;15-待检测泵盖轴;16-密封压头;17-中间活动板;18-导向轴;19-上板;20-气缸;21-气缸压力表;22-固定座;23-密封块;24-顶块;25-弹簧;26-压盖;27-限位套一;28-限位套二;29-轴芯;30-密封座;31-密封垫二;32-密封垫一;33-顶升气缸。In the figure, 1-press display screen; 2-pressure sensor; 3-transition joint; 4-air tightness detector; 5-detector frame; 6-foot; 7-bracket; 7-2-horizontal frame two; 8-air filter; 9-pressure regulating valve; 10-quick exhaust valve; 11-solenoid valve; 12-bottom plate; 13-card specific; 14-pump cover to be tested; Pump cover shaft to be tested; 16-seal pressure head; 17-middle movable plate; 18-guide shaft; 19-upper plate; 20-cylinder; 21-cylinder pressure gauge; 22-fixed seat; Top block; 25-spring; 26-gland; 27-limiting sleeve one; 28-limiting sleeve two; 29-shaft core; 30-sealing seat; 31-gasket two; 32-gasket one; Lift the cylinder.
具体实施方式Detailed ways
实施例,参照附图1-2,变速箱内啮合油泵泵盖气密检测装置是在支架7的四角下面螺纹连接地脚6,在支架7下方水平座上面设有机箱,在机箱内固定设有空气过滤器8、调压阀9、电磁阀11和快速排气阀10。在机箱的上方设的水平架一7-1和水平架二7-2之间固定对称的四根导向轴18,在导向轴18的上端固定上板19,导向轴18的下端固定底板12,中部设有中间活动板17,在底板12上面用内六角螺栓固定夹具体13,在夹具体13上面设有密封垫二31,对应底板12中心孔用内六角螺栓固定轴芯29,在轴芯29的上方的内中心孔中用内六角螺栓与压盖26固定连接,在内六角螺栓外围套装有弹簧25,在压盖26的外围设有限位套二28,在限位套二28的外围设有限位套一27,限位套一27的外围通过密封圈装有密封座30,密封座30用内六角螺栓固定在夹具体12中心孔外的圆形凹槽内,在内六角螺栓外围套装有弹簧25。在中间活动板17的中心孔内设有固定座22,固定座22的下端面用内六角螺栓固定连接密封压头16的上端面,固定座22的下面柱体通过密封圈插装在密封压头16中心孔内的限位套二28中,在密封压头16的中心孔内与固定座22连接处设有密封块23。在固定座22下面柱体的下端面用内六角螺栓固定顶块24,顶块24的下端与压盖26的上端面在限位套二28内活动接触连接,在密封压头16的下端面设有密封垫一32,在夹具体13的边缘处竖向等距设三个顶升气缸33。在中间活动板17的中心孔上方设有过渡接头3,过渡接头3上方设有压力传感器2,在上板19上方的中心处穿过水平板二7-2的中心设有气缸20,在气缸20的外围装有气缸压力表21。在支架7的右侧设有检测仪架5,在检测仪架5上面设有气密检测仪4,在支架7的上方右侧面上固定压力机显示屏1。在夹具体13的上面夹装待检测泵盖14,待检测泵盖14的中心处设有空心的检测泵盖装配轴15,通过装配轴15与密封压头16和卡具体13装配。Embodiment, with reference to the accompanying drawings 1-2, the airtight detection device for the gear box internal meshing oil pump pump cover is screwed to the feet 6 under the four corners of the bracket 7, and a chassis is arranged on the horizontal seat below the bracket 7, and a fixed device is installed in the chassis. There are air filter 8 , pressure regulating valve 9 , solenoid valve 11 and quick exhaust valve 10 . Four symmetrical guide shafts 18 are fixed between the horizontal frame one 7-1 and the horizontal frame two 7-2 established on the top of the cabinet, the upper plate 19 is fixed at the upper end of the guide shaft 18, and the bottom plate 12 is fixed at the lower end of the guide shaft 18. The middle part is provided with an intermediate movable plate 17, on the base plate 12, fix the clamp body 13 with hexagon socket bolts, and on the clamp body 13, a gasket 2 31 is arranged, and the shaft core 29 is fixed with the hexagon socket bolts in the center hole of the base plate 12. 29 is fixedly connected with the gland 26 with the hexagon socket bolt in the inner center hole above the top of the 29, and the hexagon socket bolt periphery is set with a spring 25, and the periphery of the gland 26 is provided with a limit sleeve two 28, and on the periphery of the limit sleeve two 28 There is a limit sleeve one 27, and the periphery of the limit sleeve one 27 is equipped with a seal seat 30 through a sealing ring, and the seal seat 30 is fixed in the circular groove outside the center hole of the clamp body 12 with an inner hexagon bolt, and the outer periphery of the inner hexagon bolt Set has spring 25. A fixed seat 22 is arranged in the center hole of the middle movable plate 17, and the lower end surface of the fixed seat 22 is fixedly connected to the upper end surface of the sealing pressure head 16 with an inner hexagonal bolt, and the lower cylinder of the fixed seat 22 is inserted into the sealing pressure by a sealing ring. In the limit sleeve 2 28 in the center hole of the head 16, a sealing block 23 is provided at the connection between the center hole of the sealing head 16 and the fixing seat 22. The lower end surface of the cylinder below the fixed seat 22 is fixed with an inner hexagonal bolt 24, and the lower end of the top block 24 is connected with the upper end surface of the gland 26 in movable contact in the spacer sleeve 228, and the lower end surface of the sealing pressure head 16 A sealing gasket 1 32 is provided, and three jacking cylinders 33 are arranged vertically and equidistantly at the edge of the clamp body 13 . A transition joint 3 is provided above the central hole of the middle movable plate 17, a pressure sensor 2 is provided above the transition joint 3, and a cylinder 20 is passed through the center of the horizontal plate 2 7-2 at the center above the upper plate 19. The periphery of 20 is equipped with cylinder pressure gauge 21. The right side of support 7 is provided with tester frame 5, is provided with airtight tester 4 above tester frame 5, fixes press display screen 1 on the right side above support 7. The pump cover 14 to be detected is clamped on the clamp body 13, and the center of the pump cover 14 to be detected is provided with a hollow detection pump cover assembly shaft 15, which is assembled with the sealing head 16 and the clamp body 13 by the assembly shaft 15.
变速箱内啮合油泵泵盖气密检测装置的工作过程是:变速箱内啮合油泵泵盖气密检测装置的附图1为处于不工作状态,工作时,将待检测泵盖14通过检测泵盖装配轴15装在夹具体13上方,用压力机通过气缸20将密封压头16压紧泵盖14,同时将密封圈和密封垫一32、密封垫二31压紧变形,堵住泵盖14的各个孔道,完成密封程序。按动气密检测仪4的按钮,开始检测泵盖14的各个孔道是否泄漏和泄漏量,如果某个孔道的泄漏量超出要求范围则检测仪4报警。检测完毕,按压力机结束按钮,密封压头16上移,密封圈松开,通过顶升气缸33将泵盖14顶开,取出泵盖14。The working process of the airtight detection device for the pump cover of the internal meshing oil pump of the gearbox is as follows: Attachment 1 of the pump cover airtight detection device for the internal meshing oil pump of the gearbox is in a non-working state. The assembly shaft 15 is installed above the clamp body 13, and the sealing pressure head 16 is pressed against the pump cover 14 through the cylinder 20 by a press, and the sealing ring, the first gasket 32 and the second gasket 31 are compressed and deformed to block the pump cover 14 Each of the channels, to complete the sealing process. Press the button of the air tightness detector 4 to start detecting whether each channel of the pump cover 14 leaks and the amount of leakage, if the leakage of a certain channel exceeds the required range, the detector 4 reports to the police. After the detection is completed, press the end button of the press, the sealing head 16 moves up, the sealing ring is loosened, and the pump cover 14 is pushed away by the jacking cylinder 33, and the pump cover 14 is taken out.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820457378.8U CN208026442U (en) | 2018-04-03 | 2018-04-03 | Gearbox internal meshing oil pump pump cover airtight detection device |
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| CN201820457378.8U CN208026442U (en) | 2018-04-03 | 2018-04-03 | Gearbox internal meshing oil pump pump cover airtight detection device |
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| CN208026442U true CN208026442U (en) | 2018-10-30 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112378587A (en) * | 2020-11-17 | 2021-02-19 | 深圳贝仕达克技术股份有限公司 | Air tightness test fixture |
| CN113909146A (en) * | 2021-09-28 | 2022-01-11 | 重庆綦同汽车配件有限责任公司 | Full-automatic oil pump gas tightness detection device |
-
2018
- 2018-04-03 CN CN201820457378.8U patent/CN208026442U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112378587A (en) * | 2020-11-17 | 2021-02-19 | 深圳贝仕达克技术股份有限公司 | Air tightness test fixture |
| CN112378587B (en) * | 2020-11-17 | 2025-03-11 | 深圳贝仕达克技术股份有限公司 | Air tightness test fixture |
| CN113909146A (en) * | 2021-09-28 | 2022-01-11 | 重庆綦同汽车配件有限责任公司 | Full-automatic oil pump gas tightness detection device |
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