CN208020612U - Integrated device is heated in the cleaning of optical mould - Google Patents
Integrated device is heated in the cleaning of optical mould Download PDFInfo
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- CN208020612U CN208020612U CN201820244094.0U CN201820244094U CN208020612U CN 208020612 U CN208020612 U CN 208020612U CN 201820244094 U CN201820244094 U CN 201820244094U CN 208020612 U CN208020612 U CN 208020612U
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- cleaning
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- heated
- rotating disk
- heating
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The purpose of the utility model is to overcome existing molds to heat the defects such as low with cleaning separate operation working efficiency, provides a kind of optical mould cleaning heating integrated device.Used technical solution is that integrated device is heated in a kind of cleaning of optical mould, it is characterized by, with ontology, trolley and cart transport mechanism are provided on ontology, it is fixed with rotation disc mechanism on trolley, closed cleaning heated chamber, the external dust-collecting mechanism of cleaning heated chamber are fixed on ontology, staggeredly inflatable body is additionally provided at left and right sides of cleaning heated chamber, device also has upper and lower Bidirectional heating mechanism.Using the present apparatus, the optical mould being placed on rotation disc mechanism can be subjected to Bidirectional heating and dust-free clean up and down, so that mold is completed at the same time dust-free clean and pre-warmed work in an equipment, improve working efficiency.
Description
Technical field
The utility model is related to optical fields, and in particular to a kind of cleaning heating integrated device of optical mould.
Background technology
In the manufacturing process of precision optics, there are particular/special requirement, example to mold, production environment and technological parameter etc.
It such as not only needs to ensure the mould temperature with setting that optical mould can be constant, but also need to mold be subjected to dust-free clean.Mold is heated,
Existing way is that injection molding machine on the direct frame of mold is carried out pre-heating temperature elevation in advance using external die heater before putting into production.And
Cleaning for mold can not purchase large-scale special cleaning equipment, but pass through people because of the problem of being limited by place and fund
Work carries out the easy drifting dust cleaning disposition of mold using high pressure air rifle.Therefore will respectively mold be cleaned by executing operating procedure
With the work of heating, need to move moulds when executing respectively due to two processes, working efficiency is low.
Invention content
The purpose of the utility model is to overcome existing molds to heat the defects such as low with cleaning separate operation working efficiency, carries
Heating integrated device is cleaned for a kind of optical mould.
Technical solution used by the utility model is that integrated device is heated in a kind of cleaning of optical mould, and main points exist
In, there is ontology, be provided with trolley and cart transport mechanism on ontology, be fixed with rotation disc mechanism on trolley, it is fixed on ontology
There are closed cleaning heated chamber, the external dust-collecting mechanism of cleaning heated chamber, the cleaning heated chamber left and right sides to be additionally provided with staggeredly air feeder
Structure, device also have upper and lower Bidirectional heating mechanism.
Using the present apparatus, the mold being placed on rotation disc mechanism can be subjected to Bidirectional heating and dust-free clean up and down, made
Mold can be completed at the same time dust-free clean and pre-warmed work in an equipment, improve working efficiency.
The Bidirectional heating mechanism up and down is by being arranged in the upper heating part on cleaning heated chamber top and setting in rotating disk machine
The lower heating part of structure forms, and upper heating part includes upper heating plate, upper heating module, heat-insulated buffer board, cylinder fixed seat and thereon
Long stroke cylinder, cylinder fixed seat is fixed on cleaning heated chamber top, and long stroke cylinder is fixed in cylinder fixed seat vertically, long-range
Cylinder lower surface is from top to bottom sequentially connected heat-insulated buffer board, upper heating module and upper heating plate.
Upper and lower Bidirectional heating mechanism is carried out at the same time heating from upper and lower both direction to optical mould, and heating speed is fast；It is upper to add
Hot plate directly heats mould upper surface, since heating plate is relatively thin and only has heating plate that need to be heated in addition to mold, heat-insulated
Under the barrier of buffer board, thermal loss when heating is reduced, heat efficiency is high.
Rotation disc mechanism includes interior rotating disk, outer rotating disk, rotary shaft and the motor that is rotated in deceleration, and interior rotating disk setting is outside
In rotating disk, outer rotating disk outer ring is provided with electromagnet；Wherein, the motor that is rotated in deceleration is the power source of rotating disk, driving rotation
Axis makes it drive rotation disc spins.
Optical mould is placed on the rotating pan, and when rotating disc spins, electromagnet can adsorb mold, prevent die shift.
The upper surface of the interior rotating disk and outer rotating disk is equipped with rib.Can ensure that mold bottom also can fully divulge information quilt
Cleaning is in place.
The lower heating part includes interior rotating disk and the lower heating module that is fixed below interior rotating disk.Lower heating module is straight
Internal rotating disk heating is connect, mold bottom is transferred heat to by interior rotating disk, unnecessary heat parts is reduced, leads to heat
Loss.
The trolley is fixedly arranged above flange pedestal, is equipped with thrust bearing in flange pedestal, the upper surface of thrust bearing with
The lower face of outer rotating disk contacts.Thrust bearing makes rotating disk that can realize rotation function.
The dust-collecting mechanism includes dust gathering arrester and dust pipeline, and dust gathering arrester is fixed on cleaning heated chamber rear end, dust pipeline
One end is fixed on dust gathering arrester, the external pneumatics dust-precipitating system of the other end.The cigarette that dust-collecting mechanism can will generate in mold heating process
The dust absorbing blown off in the process with cleaning.
The multiple gas path joints for handing over inflatable body to include two gas circuit mounting plates and be fixed on gas circuit mounting plate, two
A gas circuit mounting plate is separately fixed on the face of cleaning heated chamber left and right ends.Multiple gas path joints are blown simultaneously, and cleaning is quickly thorough
Bottom.
The cart transport mechanism includes that trolley stepper motor, rail and two close switches, rail are fixed on device sheet
On body, two are separately fixed at device body rear and front end close to switch.Cart transport mechanism will make trolley and mold thereon
It is moved between the front and back end of device body along rail, whether both ends are arrived when being placed close to switch for detecting moving of car
Position and triggering corresponding mechanism action.
The utility model has the advantages that small, low cost and special function are strong, mold heating function efficiently solves
It occupies injection molding machine and carries out the problem that heating rate is slow, mobility is low caused by mold preheating, injection molding machine is occupied by shortening
The mode of platform preheating time improves the mobility of board, and the mode of two-way simultaneous heating improves heating speed up and down；Separately
On the one hand, dust-free clean and heating device are combined by the present apparatus, also replace traditional artificial cleaning mode, are realized automatic
Change, dustlessization and efficient cleaning function realize on a board conducive to environmental protection while realizing heating and dust-free clean two
A purpose saves limited device resource, place resource and human resources for enterprise.
Description of the drawings
Fig. 1 is the utility model stereogram
Fig. 2 is the utility model explosive view
Fig. 3 is the vertical view that the utility model prepares station
Fig. 4 is the left view that the utility model prepares station
Fig. 5 is the vertical view that the utility model executes cleaning process
Fig. 6 is the left view that the utility model executes cleaning process
Fig. 7 is the left view that the utility model executes heating process
Wherein：1- device bodies, 2- stabilizer blades, the left air blowing connectors of 3-, the left gas circuit mounting plates of 4-, 5- control cabinets, 6- dust gathering arresters,
The right gas circuit mounting plate of 7- dusts pipeline, 8-, the right air blowing connectors of 9-, 10- electromagnet, rotating disk, 12- outer rotating disk, 13- in 11-
Rotary shaft, 14- thrust bearings, 15- flanges pedestal, 16- trolleies stepper motor, 23- are changed close to switch, 24- tumbler gears, 25-
To gear-box, 26- shaft couplings, 27- be rotated in deceleration motor, 28- cleaning heating mantles, 29- trolley bodies, 30- plastics window shade, 31-
Heating module, the heat-insulated buffer boards of 36-, 37- gas under rail, 32- optical moulds, the upper heating plates of 33-, the upper heating modules of 34-, 35-
Cylinder fixed seat, 38- long stroke cylinders.
Specific implementation mode
The utility model is described in detail with reference to view, cited embodiment can make the skill of this profession
Art personnel more understand the utility model, but do not limit the utility model in any form.
As shown in Fig. 1 to 7, the utility model provides cleaning and the heating integrated device of a kind of optical mould, including device
Ontology 1 and trolley, 1 bottom of device body is supported on the ground by four adjustable feets 2, parallel on the table top of device body 1
Two one steel rails 31 are fixed with, the trolley includes trolley body 29 and trolley stepper motor 16, and trolley is by trolley stepper motor
The horizontal traveling of 16 drivings is on rail 31.The front and rear ends of device body 1 are respectively equipped with one close to switch 23, for incuding
Whether trolley runs in place.
29 upper surface of trolley body is fixed with flange pedestal 15, and thrust bearing 14, thrust bearing are equipped in flange pedestal 15
14 upper surface coordinates with outer rotating disk 12, and the bottom of the trolley body 29 is additionally provided with the motor 27 that is rotated in deceleration, the deceleration
The drive shaft of electric rotating machine 27 is connected with one end of shaft coupling 26, the input of the other end and reverse box 25 of shaft coupling 26
Axis is connected, and reverse box 25 is set to the bottom of trolley body 29, and the output shaft of other direction is connected with tumbler gear 24
Connect, tumbler gear 24 with rotation shaft gear 17 be meshed, wherein rotation shaft gear 17 be set to 13 one end of rotary shaft, rotary shaft 13 with
It the rotation of rotation shaft gear 17 and rotates.13 other end of rotary shaft is connected with outer rotating disk 12, and outer rotating disk 12 is equipped with
Interior rotating disk 11；It is equipped with electromagnet 10 in interior rotating disk 11 and outer rotating disk 12, adsorbs mold admittedly when rotating disc spins
It is scheduled in interior rotating disk 11 and outer rotating disk 12, interior rotating disk 11 and 12 upper surface of outer rotating disk are equipped with bead structures, can be true
The bottom of guarantor's mold, which also can fully divulge information, is cleaned to position.
The inner ring of outer rotating disk 12 is provided with lower heating module 35, the bottom phase of lower heating module 35 and interior rotating disk 11
Even, when heating instructions are opened, lower heating module 35 can conduct heat to the top of interior rotating disk 11, and then by interior rotating disk 11
Top passes to the bottom of optical mould 32, implements bottom-heated function.
29 top of trolley body is fixed with flange pedestal 15, and thrust bearing 14, thrust bearing 14 are equipped in flange pedestal 15
Upper surface and rotating disk lower end coordinate, rotating disk is fixed and is limited, and realizes its rotation function.
The rear end of device body 1 is made of relatively the cleaning heating mantles 28 and plastics window shade 30 being arranged on device body 1
Closed cleaning heated chamber, wherein plastics window shade 30 is set to the front of cleaning heated chamber, and passing through for permissible trolley can also hinder
Amount of insulation, dust and flue gas leak.
28 top of cleaning heating mantles is fixed with cylinder fixed seat 37, and long stroke cylinder 38 is vertical in cylinder fixed seat 37,
The cylinder push plate of long stroke cylinder 38 is connected with heat-insulated buffer board 36, and upper heating plate 33 coordinates with heat-insulated buffer board 36, the two
Centre be equipped with upper heating module 34；Upper heating plate 38 is pushed into contact with the top of optical mould 32 by long stroke cylinder 38, heating
When instruction is opened, supreme heating plate 33 is conducted in the fever of upper heating module 34, is conducted successively to 32 top of optical mould, is implemented top
Heating function.Heat-insulated buffer board 36 acts the fever conduction for obstructing upper heating module 34 during long stroke cylinder 38 cuts somebody's hair decline
To the effect of long stroke cylinder 38, and ensure that upper heating plate 33 contacts heating with good at the top of optical mould 32.The lower heating
Module 35 and upper heating module 34 are carried out at the same time heating, realize mold two-way simultaneous heating up and down, homogeneous heating, quickly.
Left gas circuit mounting plate 4 and right gas circuit mounting plate 8, left gas circuit peace are respectively equipped on 28 left and right ends face of cleaning heating mantles
It is fixed with multiple left air blowing connectors 3 in loading board 4, multiple right air blowing connectors 9, gas circuit mounting plate are fixed on right gas circuit mounting plate 8
The inflatable body that interlocks is formed with gas path joint, the dust on optical mould 32 is blown off.In interior rotating disk 11 and outer rotating disk 12
It is equipped with the rib of protrusion, enables staggeredly inflatable body blowing off the comprehensive no dead angle of dust of 32 lower surface of optical mould,
32 lower surface of optical mould is set to clean completely.
It cleans 28 rear end of heating mantles and is equipped with dust gathering arrester 6, dust pipeline 7, dust leg are fixed in the opening of 6 rear end of dust gathering arrester
The free end on road 7 is connected with a pneumatics dust-precipitating system（It is not shown）, by the flue gas generated in 32 heating process of optical mould and clearly
The dust absorbing blown off during clean.
Be additionally provided with control cabinet 5 on device body 1, the control cabinet 5 control the forward-reverse of trolley, rotating disk rotation,
The switch of dust-collecting mechanism, staggeredly the switching of inflatable body, the movement of upper lower heating mechanism and switch etc..
In use, 16 work of control trolley stepper motor makes trolley travelling to 1 front end of device body, place to be processed
After optical mould 32, trolley stepper motor 16 makes trolley be run to 1 rear end of device body, passes through plastics window shade 30 to reach and is located at clearly
The work station of clean oven area.Execute cleaning process：Make its rotation by 5 manually opened rotating disk of control cabinet, opens simultaneously
Dynamic staggeredly inflatable body, opens air source, blows from the high pressure gas that air blowing connector is blown out against optical mould 32；Open pneumatics collection
Dirt system, the dust absorbing that will be fallen on optical mould 32.The inflatable body that interlocks is closed by control cabinet 5 after cleaning.It holds
Row heating process：The position for adjusting mold is located at 33 lower section of heating plate, passes through 5 manually opened Bidirectional heating work(of control cabinet
Can, work is opened by Bidirectional heating mechanism, starts pushing block, heat-insulated buffer board 36 and upper heating plate 33 from start bit by long stroke cylinder 38
Vertical slow decline is set, until upper heating plate 33 reliably touches the top surface of optical mould 32；38 remains stationary shape of long stroke cylinder
State, upper heating module 34 generate heat, and pass through the top surface of heat transfer supreme heating plate 33 and optical mould 32 to be preheated；At this point, setting
It generates heat in the lower heating module 35 of rotation disc mechanism, passes through the bottom of heat transfer to interior rotating disk 11 and optical mould 32 to be heated
Face.Realize optical mould 32 by upper and lower both direction simultaneously quickly heat temperature raising function, final die surface it is real-time
Temperature value can be read in real time on the LCD digital display screens of control cabinet 5, after being warming up to target temperature value, is closed heating and is opened
It closes, stops heating work, Bidirectional heating mechanism closes, long stroke cylinder push plate return, heating plate 33 and heat-insulated buffer board in drive
36 are back to initial position vertically upward.During heating, the state of opening when pneumatics dust-precipitating system keeps cleaning, by optics
Mold heating process fills the smoke absorption of generation.Pneumatics dust-precipitating system is closed after the completion of heating.Operation control box 5 is manually opened small
Vehicle return button, trolley stepper motor 16 makes trolley be run to device front end along rail, when front end is detected close to switch
After trolley body, system closes trolley stepper motor, and trolley is out of service, by the mold smooth delivery of power after processing to beam worker
Position, the i.e. front end of device body 1, remove mold, and cleaning and heating work are completed.
In the present invention, for different optical moulds, selection can be flexibly set mutually in requisition for the cleaning of execution
It is carried out with the one of which of heating function or two functions.
Claims (9)
1. integrated device is heated in a kind of cleaning of optical mould, it is characterised in that：With ontology, trolley and small is provided on ontology
Vehicle conveying mechanism is fixed with rotation disc mechanism on trolley, closed cleaning heated chamber is fixed on ontology, cleaning heated chamber is external
Dust-collecting mechanism, the cleaning heated chamber left and right sides are additionally provided with staggeredly inflatable body, and device also has upper and lower Bidirectional heating mechanism.
2. integrated device is heated in a kind of cleaning of optical mould according to claim 1, it is characterised in that：It is described double up and down
To heating mechanism by be arranged cleaning heated chamber top upper heating part and be arranged rotation disc mechanism lower heating part form, on
Heating part includes upper heating plate, upper heating module, heat-insulated buffer board, cylinder fixed seat and long stroke cylinder thereon, and cylinder is fixed
Seat is fixed on cleaning heated chamber top, and long stroke cylinder is fixed in cylinder fixed seat vertically, and long stroke cylinder lower surface is from top to bottom
It is sequentially connected heat-insulated buffer board, upper heating module and upper heating plate.
3. integrated device is heated in a kind of cleaning of optical mould according to claim 1, it is characterised in that：Rotate disc mechanism
Including interior rotating disk, outer rotating disk, rotary shaft and the motor that is rotated in deceleration, interior rotating disk is arranged in outer rotating disk, outer rotating disk
Outer ring is provided with electromagnet；Wherein, the motor that is rotated in deceleration is the power source of rotating disk, and driving rotary shaft makes it that rotation be driven to spiral
Turn.
4. integrated device is heated in a kind of cleaning of optical mould according to claim 3, it is characterised in that：The interior rotation
The upper surface of disk and outer rotating disk is equipped with rib.
5. integrated device is heated in a kind of cleaning of optical mould according to claim 2, it is characterised in that：The lower heating
Portion includes interior rotating disk and the lower heating module that is fixed below interior rotating disk.
6. integrated device is heated in a kind of cleaning of optical mould according to claim 3, it is characterised in that：On the trolley
Side is fixed with flange pedestal, is equipped with thrust bearing in flange pedestal, the upper surface of thrust bearing and the lower face of outer rotating disk connect
It touches.
7. integrated device is heated in a kind of cleaning of optical mould according to claim 1, it is characterised in that：The precipitron
Structure includes dust gathering arrester and dust pipeline, and dust gathering arrester is fixed on cleaning heated chamber rear end, and dust pipeline one end is fixed on dust gathering arrester,
The external pneumatics dust-precipitating system of the other end.
8. integrated device is heated in a kind of cleaning of optical mould according to claim 1, it is characterised in that：It is described staggeredly to blow
Mechanism of qi structure includes two gas circuit mounting plates and multiple gas path joints for being fixed on gas circuit mounting plate, two gas circuit mounting plates difference
It is fixed on the face of cleaning heated chamber left and right ends.
9. integrated device is heated in a kind of cleaning of optical mould according to claim 1, it is characterised in that：The trolley is defeated
It includes that trolley stepper motor, rail and two close switches, rail are fixed on device body to send mechanism, and two are divided close to switch
It is not fixed on device body rear and front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820244094.0U CN208020612U (en) | 2018-09-03 | 2018-09-03 | Integrated device is heated in the cleaning of optical mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820244094.0U CN208020612U (en) | 2018-09-03 | 2018-09-03 | Integrated device is heated in the cleaning of optical mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208020612U true CN208020612U (en) | 2018-10-30 |
Family
ID=63904526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820244094.0U Active CN208020612U (en) | 2018-09-03 | 2018-09-03 | Integrated device is heated in the cleaning of optical mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208020612U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894310A (en) * | 2019-03-08 | 2019-06-18 | 泉州洛江春禄机械科技有限公司 | Casting mould surface cleaning and spraying drying process system based on flow velocity strain |
| CN111499159A (en) * | 2020-04-30 | 2020-08-07 | 江西省人民医院 | Apparatus and method for closure of ophthalmic lens molds |
-
2018
- 2018-09-03 CN CN201820244094.0U patent/CN208020612U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894310A (en) * | 2019-03-08 | 2019-06-18 | 泉州洛江春禄机械科技有限公司 | Casting mould surface cleaning and spraying drying process system based on flow velocity strain |
| CN111499159A (en) * | 2020-04-30 | 2020-08-07 | 江西省人民医院 | Apparatus and method for closure of ophthalmic lens molds |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Cangshan District of Fuzhou City, Fujian province 350018 to build a new town, Jinshan Road No. 618, juyuanzhou Industrial Park 25 Patentee after: Fujian Fulan optics Co., Ltd Address before: Cangshan District of Fuzhou City, Fujian province 350018 to build a new town, Jinshan Road No. 618, juyuanzhou Industrial Park 25 Patentee before: FUJIAN FRAN OPTICS Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |