CN208018301U - A kind of SMART DUST particle trapping device - Google Patents
A kind of SMART DUST particle trapping device Download PDFInfo
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- CN208018301U CN208018301U CN201721750304.5U CN201721750304U CN208018301U CN 208018301 U CN208018301 U CN 208018301U CN 201721750304 U CN201721750304 U CN 201721750304U CN 208018301 U CN208018301 U CN 208018301U
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Abstract
本实用新型公开了一种智能尘埃粒子捕捉器,包括捕捉器主体、激光发射装置、捕捉器罩、第二透镜、过滤网和防护板,所述捕捉器主体通过开关与电机电性连接,且电机的下方与风机相连接,所述激光发射装置设置在捕捉器主体的下方,且激光发射装置的右侧与第一透镜相连接,所述捕捉器罩设置在风机的下方,所述过滤网设置在收集箱内部的上方,所述防护板设置在捕捉器罩的下端,且防护板的上方设置有止逆板。该智能尘埃粒子捕捉器,净化区域的尘埃捕捉实现了智能化,在作业时,若净化区域内没有产生尘埃粒子,系统处于关闭状态,这样净化风就不会被捕尘器抽吸出净化区域,节省了大量的净化风,有利于对能源的节约,且系统是自动作业,也节省了劳动力。
The utility model discloses an intelligent dust particle catcher, which comprises a catcher main body, a laser emitting device, a catcher cover, a second lens, a filter screen and a protective plate, the catcher main body is electrically connected with a motor through a switch, and The bottom of the motor is connected with the fan, the laser emitting device is arranged under the catcher main body, and the right side of the laser emitting device is connected with the first lens, the catcher cover is arranged under the fan, and the filter screen It is arranged above the interior of the collection box, the protective plate is arranged at the lower end of the catcher cover, and a non-return plate is arranged above the protective plate. The smart dust particle catcher realizes intelligent dust capture in the purification area. During operation, if no dust particles are generated in the purification area, the system is closed, so that the purification air will not be sucked out of the purification area by the dust collector. , saving a lot of purification air, which is conducive to energy saving, and the system is automatic, which also saves labor.
Description
技术领域technical field
本实用新型涉及尘埃粒子捕捉器技术领域,具体为一种智能尘埃粒子捕捉器。The utility model relates to the technical field of dust particle catchers, in particular to an intelligent dust particle catcher.
背景技术Background technique
在GMP净化车间,制作固体制剂时需要对固体原料进行称量或者分装,由于外力作用原料中的细微颗粒,即尘埃粒子必将漂浮、散发在洁净区域中,此时净化区的尘埃粒子数必将会超出标准规定值,达不到规范要求,传统做法是在称量区域或者分装区域安装人工操控的捕尘器,在称量或者分装作业开始前就实现开启捕尘器,作业完工后再关闭捕尘器,但这样做的缺陷是不论环境是否需要捕尘,捕尘作业都在进行,浪费了净化风、能源和劳动力。In the GMP purification workshop, when making solid preparations, it is necessary to weigh or pack the solid raw materials. Due to the external force, the fine particles in the raw materials, that is, the dust particles, will inevitably float and disperse in the clean area. At this time, the number of dust particles in the clean area It will definitely exceed the specified value of the standard and fail to meet the requirements of the specification. The traditional method is to install a manually controlled dust collector in the weighing area or sub-packaging area, and open the dust collector before the weighing or sub-packaging operation starts. Close the dust catcher after finishing the work, but the defect of doing like this is that no matter whether the environment needs to catch dust, the dust catch operation is all going on, wasting purification wind, energy and labor.
实用新型内容Utility model content
本实用新型的目的在于提供一种智能尘埃粒子捕捉器,以解决上述背景技术中提出的现有的尘埃粒子捕捉器,不能根据环境是否需要捕尘,捕尘作业都在进行,浪费了净化风、能源和劳动力的问题。The purpose of this utility model is to provide an intelligent dust particle catcher to solve the problem that the existing dust particle catcher proposed in the above-mentioned background technology cannot catch dust according to whether the environment needs to catch dust. , energy and labor issues.
为实现上述目的,本实用新型提供如下技术方案:一种智能尘埃粒子捕捉器,包括捕捉器主体、激光发射装置、捕捉器罩、第二透镜、过滤网和防护板,所述捕捉器主体通过开关与电机电性连接,且电机的下方与风机相连接,所述激光发射装置设置在捕捉器主体的下方,且激光发射装置的右侧与第一透镜相连接,所述捕捉器罩设置在风机的下方,且风机通过风管与收集箱相连接,所述第二透镜位于第一透镜的右侧,且第二透镜的右侧设置有光检测器,所述过滤网设置在收集箱内部的上方,所述防护板设置在捕捉器罩的下端,且防护板的上方设置有止逆板。In order to achieve the above object, the utility model provides the following technical solutions: an intelligent dust particle catcher, including a catcher body, a laser emitting device, a catcher cover, a second lens, a filter screen and a protective plate, and the catcher body passes through The switch is electrically connected to the motor, and the bottom of the motor is connected to the fan, the laser emitting device is arranged under the main body of the catcher, and the right side of the laser emitting device is connected to the first lens, and the catcher cover is arranged on Below the fan, and the fan is connected to the collection box through the air duct, the second lens is located on the right side of the first lens, and the right side of the second lens is provided with a photodetector, and the filter is arranged inside the collection box above, the protective plate is arranged at the lower end of the catcher cover, and a non-reverse plate is arranged above the protective plate.
优选的,所述第一透镜与第二透镜的结构相同,且第一透镜和第二透镜的高度相同。Preferably, the structure of the first lens is the same as that of the second lens, and the heights of the first lens and the second lens are the same.
优选的,所述捕捉器罩位于第一透镜和第二透镜的中间位置,且第一透镜和第二透镜关于捕捉器罩呈轴对称安装。Preferably, the catcher cover is located in the middle of the first lens and the second lens, and the first lens and the second lens are installed axisymmetrically with respect to the catcher cover.
优选的,所述过滤网的高度大于收集箱内部风管出口的高度,且过滤网的安装结构为水平安装。Preferably, the height of the filter screen is greater than the height of the outlet of the air duct inside the collection box, and the installation structure of the filter screen is installed horizontally.
优选的,所述防护板的结构为网状结构,且防护板采用卡合的方式与捕捉器罩相连接。Preferably, the structure of the protective plate is a mesh structure, and the protective plate is connected with the catcher cover in a snap-fitting manner.
优选的,所述止逆板的安装结构为旋转结构,且止逆板的直径小于防护板的直径。Preferably, the installation structure of the non-return plate is a rotating structure, and the diameter of the non-return plate is smaller than that of the protective plate.
与现有技术相比,本实用新型的有益效果是:该智能尘埃粒子捕捉器,引入该系统后,净化区域的尘埃捕捉实现了智能化,在作业时,若净化区域内没有产生尘埃粒子,系统处于关闭状态,这样净化风就不会被捕尘器抽吸出净化区域,节省了大量的净化风,有利于对能源的节约,且系统是自动作业,也节省了劳动力,在捕捉器罩的下端设置有防护板,起到防止较大的物体进入到捕捉器罩的内部,避免较大的物体对风机造成损坏和风管的堵塞,有利于对风机的保护,且防护板的上方设置有止逆板,止逆板的安装结构为旋转结构,起到避免捕捉器罩内部尘埃粒子回流的作用,有利于净化区域的清洁,在捕捉器主体的右侧设置有收集箱,起到对尘埃粒子进行收集的作用,避免尘埃粒子对环境造成污染,有利于对环境的保护,且在收集箱的内部设置有过滤网,起到对尘埃粒子进行过滤的作用,有利于对尘埃粒子的过滤。Compared with the prior art, the beneficial effect of the utility model is: after the intelligent dust particle catcher is introduced into the system, the dust capture in the purification area is realized intelligently. During operation, if no dust particles are generated in the purification area, The system is closed, so that the purification air will not be sucked out of the purification area by the dust collector, which saves a lot of purification air, which is beneficial to energy saving, and the system is automatic, which also saves labor. The lower end is provided with a protective plate, which prevents larger objects from entering the interior of the catcher cover, avoids damage to the fan caused by larger objects and blockage of the air duct, which is beneficial to the protection of the fan, and the upper part of the protective plate is set There is a non-return plate, and the installation structure of the non-reverse plate is a rotating structure, which prevents the backflow of dust particles inside the catcher cover and is beneficial to the cleaning of the purification area. The function of collecting dust particles prevents dust particles from polluting the environment, which is beneficial to the protection of the environment, and a filter is installed inside the collection box to filter dust particles, which is beneficial to the filtration of dust particles .
附图说明Description of drawings
图1为本实用新型捕捉器主体结构示意图;Fig. 1 is the schematic diagram of the structure of the main body of the utility model catcher;
图2为本实用新型捕捉器罩结构示意图;Fig. 2 is the structural representation of the catcher cover of the utility model;
图3为本实用新型防护板结构示意图;Fig. 3 is a structural schematic diagram of the utility model protective plate;
图4为本实用新型A节点放大结构示意图。Fig. 4 is a schematic diagram of an enlarged structure of node A of the present invention.
图中:1、捕捉器主体,2、开关,3、电机,4、风机,5、风管,6、激光发射装置,7、第一透镜,8、捕捉器罩,9、第二透镜,10、光检测器,11、过滤网,12、收集箱,13、防护板,14、止逆板。In the figure: 1. Catcher main body, 2. Switch, 3. Motor, 4. Fan, 5. Air duct, 6. Laser emitting device, 7. First lens, 8. Catcher cover, 9. Second lens, 10. Photodetector, 11. Filter screen, 12. Collection box, 13. Protective plate, 14. Check plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种智能尘埃粒子捕捉器,包括捕捉器主体1、开关2、电机3、风机4、风管5、激光发射装置6、第一透镜7、捕捉器罩8、第二透镜9、光检测器10、过滤网11、收集箱12、防护板13和止逆板14,捕捉器主体1通过开关2与电机3电性连接,且电机3的下方与风机4相连接,激光发射装置6设置在捕捉器主体1的下方,且激光发射装置6的右侧与第一透镜7相连接,第一透镜7与第二透镜9的结构相同,且第一透镜7和第二透镜9的高度相同,这样设置有利于光检测器10对光线的检测,捕捉器罩8设置在风机4的下方,且风机4通过风管5与收集箱12相连接,捕捉器罩8位于第一透镜7和第二透镜9的中间位置,且第一透镜7和第二透镜9关于捕捉器罩8呈轴对称安装,设置捕捉器罩8起到对尘埃粒子进行收集的作用,第二透镜9位于第一透镜7的右侧,且第二透镜9的右侧设置有光检测器10,过滤网11设置在收集箱12内部的上方,过滤网11的高度大于收集箱12内部风管5出口的高度,且过滤网11的安装结构为水平安装,在收集箱12的内部设置有过滤网11,这样设置起到对尘埃粒子进行过滤的作用,有利于对尘埃粒子的过滤,防护板13设置在捕捉器罩8的下端,且防护板13的上方设置有止逆板14,防护板13的结构为网状结构,且防护板13采用卡合的方式与捕捉器罩8相连接,在捕捉器罩8的下端设置有防护板13,起到防止较大的物体进入到捕捉器罩8的内部,避免较大的物体对风机4造成损坏和风管5的堵塞,有利于对风机4的保护,止逆板14的安装结构为旋转结构,且止逆板14的直径小于防护板13的直径,在防护板13的上方设置有止逆板14,止逆板14的安装结构为旋转结构,起到避免捕捉器罩8内部尘埃粒子回流的作用,有利于净化区域的清洁。Please refer to Figures 1-4, the utility model provides a technical solution: an intelligent dust particle catcher, including a catcher main body 1, a switch 2, a motor 3, a fan 4, an air duct 5, a laser emitting device 6, a first Lens 7, catcher cover 8, second lens 9, light detector 10, filter screen 11, collection box 12, protective plate 13 and check plate 14, catcher main body 1 is electrically connected with motor 3 through switch 2, and The bottom of the motor 3 is connected to the fan 4, the laser emitting device 6 is arranged below the catcher main body 1, and the right side of the laser emitting device 6 is connected to the first lens 7, the structure of the first lens 7 and the second lens 9 The same, and the height of the first lens 7 and the second lens 9 is the same, so that the detection of the light by the photodetector 10 is beneficial to the arrangement, the catcher cover 8 is arranged under the fan 4, and the fan 4 passes through the air duct 5 and the collection box 12 are connected, the catcher cover 8 is located in the middle of the first lens 7 and the second lens 9, and the first lens 7 and the second lens 9 are installed axisymmetrically with respect to the catcher cover 8, and the catcher cover 8 is set to play an opposite role. Dust particles are collected, the second lens 9 is located on the right side of the first lens 7, and the right side of the second lens 9 is provided with a photodetector 10, the filter screen 11 is arranged on the top of the collection box 12 inside, the filter screen 11 The height of the filter screen 11 is greater than the height of the outlet of the air duct 5 inside the collection box 12, and the installation structure of the filter screen 11 is installed horizontally. The inside of the collection box 12 is provided with a filter screen 11, so that the setting plays the role of filtering the dust particles. To facilitate the filtration of dust particles, the protective plate 13 is arranged at the lower end of the catcher cover 8, and the top of the protective plate 13 is provided with a non-reverse plate 14, the structure of the protective plate 13 is a mesh structure, and the protective plate 13 adopts a snap-fit The method is connected with the catcher cover 8, and the lower end of the catcher cover 8 is provided with a protective plate 13, which prevents larger objects from entering the inside of the catcher cover 8, and prevents larger objects from causing damage to the blower fan 4 and wind The blockage of the pipe 5 is beneficial to the protection of the fan 4. The installation structure of the check plate 14 is a rotating structure, and the diameter of the check plate 14 is smaller than the diameter of the protective plate 13. A check plate 14 is arranged above the protective plate 13. , The installation structure of the non-reverse plate 14 is a rotating structure, which plays a role in avoiding the backflow of dust particles inside the catcher cover 8, and is beneficial to the cleaning of the purification area.
工作原理:在使用该智能尘埃粒子捕捉器时,先检查捕捉器主体1的各结构是否完好,检查完毕后,启动开关2,激光发射装置6发射光线,并经过第一透镜7和第二透镜9传递给光检测器10,当洁净区域内有尘埃粒子时,尘埃粒子遮挡住直射的光线引起光线照射强度的变化,从而引发光检测器10输出的光电压变化,光检测器10根据光线照射的强度,将光电压通过信号放大器放大,并且输送到变频电机控制系统,信号变化大,输送给电机3的电流加大,进而风机4的风量增大,风机4通过气流产生的负压,将捕捉器罩8上的止逆板14通过转动轴承打开,进而将尘埃粒子通过防护板13和风管5加入到收集箱12的内部,尘埃粒子经过滤网11过滤后,从收集箱12上的风管5排出,当洁净区域内的尘埃粒子减少到规定范围以内或没有时,该智能尘埃粒子捕捉器停止工作,实现了智能化捕捉尘埃粒子,以上便完成该智能尘埃粒子捕捉器的一系列操作。Working principle: When using the smart dust particle catcher, first check whether the structures of the catcher main body 1 are in good condition, after the check is completed, start the switch 2, the laser emitting device 6 emits light, and passes through the first lens 7 and the second lens 9 is transmitted to the photodetector 10. When there are dust particles in the clean area, the dust particles block the direct light and cause changes in the intensity of light irradiation, thereby causing changes in the photovoltage output by the photodetector 10. The intensity of the photovoltage is amplified by the signal amplifier and sent to the variable frequency motor control system. The signal changes greatly, and the current sent to the motor 3 increases, and the air volume of the fan 4 increases. The negative pressure generated by the fan 4 through the airflow will The non-return plate 14 on the catcher cover 8 is opened by the rotating bearing, and then the dust particles are added to the inside of the collection box 12 through the protective plate 13 and the air duct 5. The air duct 5 is discharged. When the dust particles in the clean area are reduced to within the specified range or there is no such thing, the smart dust particle catcher stops working, realizing the intelligent capture of dust particles. The above completes a series of functions of the smart dust particle catcher. operate.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本实用新型的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本实用新型保护内容的限制。The content that is not described in detail in this specification belongs to the prior art known to those skilled in the art. , "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only The simplified description for the convenience of describing the utility model does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as limiting the protection content of the utility model.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111960661A (en) * | 2020-08-19 | 2020-11-20 | 华美节能科技集团玻璃棉制品有限公司 | Environment-friendly glass wool fiber granular cotton for building and preparation method thereof |
| CN118217741A (en) * | 2024-05-11 | 2024-06-21 | 深圳市艾卓睿科技有限公司 | Exhaust gas particle capturing and filtering type vacuum device |
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2017
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111960661A (en) * | 2020-08-19 | 2020-11-20 | 华美节能科技集团玻璃棉制品有限公司 | Environment-friendly glass wool fiber granular cotton for building and preparation method thereof |
| CN111960661B (en) * | 2020-08-19 | 2022-08-09 | 华美节能科技集团玻璃棉制品有限公司 | Preparation method of environment-friendly glass wool fiber granular cotton for building |
| CN118217741A (en) * | 2024-05-11 | 2024-06-21 | 深圳市艾卓睿科技有限公司 | Exhaust gas particle capturing and filtering type vacuum device |
| CN118217741B (en) * | 2024-05-11 | 2024-08-16 | 深圳市艾卓睿科技有限公司 | Exhaust gas particle capturing and filtering type vacuum device |
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