CN207996756U - Continuous production type Ultrasonic spraying filming equipment - Google Patents
Continuous production type Ultrasonic spraying filming equipment Download PDFInfo
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- CN207996756U CN207996756U CN201621228979.9U CN201621228979U CN207996756U CN 207996756 U CN207996756 U CN 207996756U CN 201621228979 U CN201621228979 U CN 201621228979U CN 207996756 U CN207996756 U CN 207996756U
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Abstract
The utility model discloses a kind of continuous production type Ultrasonic spraying filming equipment, heating device there are one being set in the middle part of continuous conveying device, coating apparatus is located above continuous conveying device, and face heating device, spraying chamber is equipped in shell in the coating apparatus, it sprays cavity outer wall and is equipped with spraying cooling chamber, which extends to outlet portion in the middle part of spraying chamber, and sprays cooling chamber and be connected to simultaneously with external spraying coolant liquid inlet pipe and spraying coolant liquid outlet pipe;Ultrasonic atomizatio component, blowing nozzle and air inlet pipe are located at spraying chamber entrance, wherein air inlet pipe is blown into carrier gas by blowing nozzle to spraying intracavitary, the carrier gas carries the fog of ultrasonic atomizatio component generation, and fog is sent to the outlet of spraying chamber, so that high temperature pyrolysis reaction occurs in the upper surface of workpiece to be coated, realize in workpiece surface plated film.Plating membrane efficiency can not only greatly improved continuously in workpiece surface plated film in the utility model, but also can meet the process requirements that some workpiece need continuous coating.
Description
Technical field
The utility model belongs to filming equipment field more particularly to a kind of continuous production type Ultrasonic spraying plated film is set
It is standby.
Background technology
In the industrial production, it is a kind of conventional process to workpiece surface spraying plated film.Existing spraying process can only be to list
A Workpiece painting plated film can not result in production efficiency very low in this way workpiece continuous spray plated film.In addition, such as some
The special workpiece of glass etc, in order to which reinforcing property can be in glass surface continuous spray plated film, and existing coating process root
Originally it cannot achieve this functional requirement.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of continuous production type Ultrasonic spraying plated films to set
It is standby, it is intended to continuously, efficiently in workpiece surface spraying plated film.
The technical solution of the utility model is as follows:A kind of continuous production type Ultrasonic spraying filming equipment, feature exist
In:Including continuous conveying device (S) and coating apparatus (D), wherein continuous conveying device (S) being capable of continuous conveying from left to right
Workpiece to be coated is set in the middle part of continuous conveying device there are one heating device (J), when workpiece is by the heating device, work
The lower surface of part can gradually be heated by this heating device (J);
The coating apparatus (D) is located above continuous conveying device (S), and heating device described in face (J), plated film dress
It sets including shell (1) and ultrasonic atomizatio component (C), wherein:It is set in the shell (1) there are one chamber (1a) is sprayed, wherein spraying
Chamber (1a) import is located at the upper end on the left of shell (1), and sprays bottom surface of chamber (1a) outlet on the right side of shell (1), and direction
Heating device (J) right part;Two madial walls that the spraying chamber (1a) exports respectively are set there are one opening up collection
Liquid bath (1a '), the drop in the two collecting tanks is by the external drainage tube of same root (20) carrying-off, and collecting tank (1a ') is used for
The droplet on spraying chamber (1a) two madial walls is collected, prevents droplet from dripping to the upper surface of workpiece to be coated;The spraying chamber
(1a) outer wall is equipped with spraying cooling chamber (1b), which extends to outlet portion in the middle part of spraying chamber (1a), and sprays
It cooling chamber (1b) while being connected to external spraying coolant liquid inlet pipe and spraying coolant liquid outlet pipe;The ultrasonic atomizatio component (C),
Blowing nozzle (2) and air inlet pipe (3) be located at spraying chamber (1a) entrance, wherein air inlet pipe (3) by blowing nozzle (2) to spraying chamber
It is blown into carrier gas in (1a), which carries the fog of ultrasonic atomizatio component generation, and fog is sent to spraying chamber (1a) and is exported,
So that high temperature pyrolysis reaction occurs in the upper surface of workpiece to be coated, realize in workpiece surface plated film.
In the above-mentioned technical solutions, continuous conveying device conveys workpiece to be coated and moves in a straight line from left to right, workpiece
Its lower surface is progressively heated in the process when moving to heating device (J);Meanwhile liquid to be sprayed is atomized into mist by ultrasonic atomizatio component
Gas, fog are transported to the outlet of spraying chamber (1a) under carrier gas effect, and the fog of high temperature spray moved in chamber (1a) when,
A degree of cooling can be carried out across spraying chamber (1a) to fog by spraying cooling chamber (1b), prevent fog in spraying chamber (1a)
With regard to high temperature pyrolysis reaction occurs, to ensure that only in the upper surface of workpiece high temperature pyrolysis reaction occurs for fog, plated film is realized.And
And fog, when spraying cooled in chamber (1a), droplet can be formed by encountering spraying chamber (1a) inner wall, if droplet drips to workpiece upper table
Face will pollute workpiece, and workpiece is caused to be scrapped;Therefore, this case is provided with collecting tank (1a ') and drainage tube (20), to prevent droplet
Drip to workpiece surface.
Using above technical scheme, plated film can not only greatly improved continuously in workpiece surface plated film in the utility model
Efficiency, and the process requirements that some workpiece need continuous coating can be met, and the utility model is simple in structure, compact, easily
In implementation, there is good practicability, effectively overcome the defect that the prior art is unable to continuous coating, and production cost is low
It is honest and clean.
In the present case, the continuous conveying device (S) includes lathe bed (4) and transmission component, and medial bed (4) is rectangular
Shape structure, left end are feed end, and right end is discharge end;One group of conveying roller has been mounted side by side from left to right on the lathe bed (4)
(5), these conveying rollers (5) can rotate synchronously under transmission component drive, driven to drive workpiece to be coated from left to right
It is mobile.
It using above-mentioned design, is not only simple in structure, is compact, and energy is reliable, is swimmingly conveyed workpiece to be coated.
As preferred design, be additionally provided with an exhaust collection chamber (1c) on the shell (1), the exhaust collection chamber into
Mouth is opened in shell (1) bottom surface, and positioned at the left side that the spraying chamber (1a) exports, the outlet of exhaust collection chamber (1c) is located at shell
(1) lower part of left end, and connect there are one exhaust emissions cover (6) in the outlet of exhaust collection chamber (1c);The exhaust collection chamber
Tail gas cooling chamber (1c ') there are one being set on the outer wall of (1c), the tail gas cooling chamber and tail gas coolant liquid inlet pipe and tail gas coolant liquid
Outlet pipe is connected to.
Using the above structure, exhaust gas can be drained in time, can not only ensure being smoothed out for plated film, but also exhaust gas is usually
There is severe toxicity, is also beneficial to the physical and mental health of ready-made staff in this way.
As the optimization design of the utility model, the ultrasonic atomizatio component (C) includes spray chamber (7) and liquid level sensor
(14), atomization film (8) and high-frequency piezoelectric ceramic piece (9) are housed from top to bottom wherein in spray chamber (7), and are atomized film (8)
Spray chamber (7) inner cavity is divided into independent top reaction chamber and lower part cooling chamber with high-frequency piezoelectric ceramic piece (9), and top is anti-
It is spray outlet to answer the upper end of chamber;The positive and negative electrode of the high-frequency piezoelectric ceramic piece (9) pole corresponding with atomization circuit plate phase respectively
Even, the lower part cooling chamber is connected to coolant liquid inlet pipe (10) and coolant liquid outlet pipe (11) simultaneously, and the top reaction chamber is same
When be connected to inlet tube (12) and drain pipe (13);
Atomization film (8) material is polytetrafluoroethylene (PTFE), thickness≤0.05mm, and atomization film (8) bottom surface and height
Distance (the H)≤10mm of frequency piezoelectric ceramic piece (9) top surface;The liquid level sensor (14) is connected on outside spray chamber (7), is used for
Detect the liquid level of top reaction intracavity liquid, and by inlet tube (12) described in detection data feedback control.
Design using the above structure, can not only be reliably achieved ultrasonic atomizatio, and the structure of ultrasonic atomizatio component it is simple,
It is compact, it is easy to implement.
As preferred design, the heating device (J) includes lagging casing (15) and thermal insulation board (17), wherein lagging casing
(15) be installed on the lathe bed (4), the lagging casing top surface be plane, and with the conveying roller (5) either flush;The guarantor
It is fixed with one group of heating member (16) in warm shell (15) side by side from left to right, the lower section of the heating member is equipped with the thermal insulation board
(17)。
Using the above structure, electro-resistive heating element can be used in heating member (16), can also use other modes, the heating member
(16) the workpiece lower surface by lagging casing (15) top surface, and thermal insulation board (17) and lagging casing (15) phase can be gradually heated up
Cooperation, can guarantee that heat is all distributed from lagging casing (15) top surface, to which heat is used for heater to the maximum extent
Part.
Preferably, there are one vented exhaust covers (18) for cover above the coating apparatus (D), the vented exhaust cover is for arranging
The exhaust gas generated when plated film is walked, this design is matched with exhaust emissions cover (6), can in time, effectively drain toxic exhaust gas.
Advantageous effect:Plating membrane efficiency can not only greatly improved continuously in workpiece surface plated film in the utility model, but also
The process requirements that some workpiece need continuous coating can be met, and the utility model is simple in structure, compact, it is easy to implement, have
Overcome the defect that the prior art is unable to continuous coating to effect, moreover it is possible in time, effectively collect, discharge poisonous fume, be conducive to peace
Full production, and low production cost.
Description of the drawings
Fig. 1 is the axonometric drawing of the utility model.
Fig. 2 is the schematic diagram of continuous conveying device in Fig. 1.
Fig. 3 is the schematic diagram of coating apparatus and heating device in Fig. 1.
Fig. 4 is that coating apparatus removes the schematic diagram after exhaust emissions cover in Fig. 1.
Fig. 5 is the cross section view of Fig. 4.
Fig. 6 is the partial enlarged view of the parts JB in Fig. 5.
Fig. 7 is the cross section view of Fig. 6.
Fig. 8 is the cross section view of heating device in Fig. 3.
Fig. 9 is the schematic diagram of heating device J in Fig. 3.
Specific implementation mode
The utility model is described in further detail with reference to the accompanying drawings and examples:
Such as Fig. 1 -- shown in 9, a kind of continuous production type Ultrasonic spraying filming equipment, mainly by continuous conveying device S,
Heating device J and coating apparatus D are constituted.Wherein, continuous conveying device S can continuous conveying workpiece to be coated from left to right,
Heating device J there are one being set in the middle part of continuous conveying device, when workpiece is by the heating device, the lower surface of workpiece can be by this
A heating device J is gradually heated.
In the present case, continuous conveying device S includes lathe bed 4 and transmission component, and medial bed 4 is rectangle structure, lathe bed 4
Left end be feed end, lathe bed right end be discharge end.One group of conveying roller 5 is mounted side by side on lathe bed 4 from left to right, these conveyings
Roller 5 can rotate synchronously under transmission component drive, driven that workpiece to be coated is driven to do horizontal linear movement from left to right.Transmission
Chain sprocket structure may be used in component, can also use gear type structure.
In the present invention, heating device J includes lagging casing 15 and thermal insulation board 17, and wherein lagging casing 15 is fixed
On lathe bed 4.The top surface of lagging casing 15 is plane, and with 5 either flush of conveying roller, heat preservation can be passed through in workpiece moving process
The top surface of shell 15, and the top surface of lagging casing 15 is non-heat preservation face.It is fixed with one group in lagging casing 15 side by side from left to right
The structure type of heating member 16, the heating member 16 is various, such as resistance heating form.The lower section of heating member 16 is equipped with thermal insulation board 17,
The thermal insulation board 17 effect is to ensure that heat is communicated up, for heating workpiece to be coated.
Such as Fig. 1 -- shown in 9, coating apparatus D is located at the top of continuous conveying device S, and face heating device J.Plated film fills
It sets and is mainly made of shell 1, blowing nozzle 2, air inlet pipe 3, ultrasonic atomizatio component C and exhaust emissions cover 6.Wherein, it is set in shell 1
There are one chamber 1a is sprayed, wherein spraying chamber 1a imports are located at the upper end in 1 left side of shell, and it is right through shell 1 to spray the outlets chamber 1a
The bottom surface of side, and towards heating device J right parts.Two madial walls of the outlets spraying chamber 1a respectively set that there are one opening up
Collecting tank 1a ', the drop in the two collecting tanks is by external 20 carrying-off of drainage tube of same root, and collecting tank 1a ' is for collecting
The droplet on chamber two madial walls of 1a is sprayed, prevents droplet from dripping to the upper surface of workpiece to be coated, leads to workpiece after polluting workpiece
It scraps.
Spraying chamber 1a outer walls both sides respectively set there are one spray cooling chamber 1b, the spraying cooling chamber 1b from spraying chamber 1a
Middle part extends to outlet portion, and sprays cooling chamber 1b and connect simultaneously with external spraying coolant liquid inlet pipe and spraying coolant liquid outlet pipe
It is logical.In the present case, spraying cooling chamber 1b effects are to carry out a degree of cooling to the droplet in spraying chamber 1a, prevent from spraying
High temperature pyrolysis reaction just occurs in chamber 1a, to ensure that only in workpiece surface high temperature pyrolysis reaction just occurs for fog.Ultrasonic mist
Change component C, blowing nozzle 2 and air inlet pipe 3 and be located at spraying chamber 1a entrances, wherein air inlet pipe 3 by blowing nozzle 2 to spraying chamber 1a
Inside be blown into carrier gas, which carries the fog of ultrasonic atomizatio component generation, and fog is sent to the outlets spraying chamber 1a, so as to
High temperature pyrolysis reaction occurs for the upper surface of workpiece to be coated, realizes in workpiece surface plated film.
In the present invention, ultrasonic atomizatio component C includes spray chamber 7 and liquid level sensor 14, wherein in spray chamber 7 from
On atomization film 8 and high-frequency piezoelectric ceramic piece 9 is housed down, and be atomized film 8 and high-frequency piezoelectric ceramic piece 9 will be in spray chamber 7
Chamber is divided into independent top reaction chamber and lower part cooling chamber, and the upper end of top reaction chamber is spray outlet.High frequency piezo is made pottery
The positive and negative electrode of tile 9 is corresponding with atomization circuit plate (being not drawn into figure) respectively to be extremely connected, lower part cooling chamber while and coolant liquid
Inlet pipe 10 is connected to coolant liquid outlet pipe 11, and top reaction chamber is connected to inlet tube 12 and drain pipe 13 simultaneously.It needs to illustrate
It is that the structure and working principle of ultrasonic atomizatio is the prior art, and those skilled in the art are known.
Atomization 8 material of film is that polytetrafluoroethylene (PTFE), thickness≤0.05mm, and atomization 8 bottom surface of film are made pottery with high frequency piezo
Distance H≤10mm of 9 top surface of tile.Liquid level sensor 14 is connected on 7 outside of spray chamber, reacts intracavity liquid for detecting top
Liquid level, and by detection data feedback control inlet tube 12.In the present case, fog can be produced, it is high with the property and liquid level of liquid
It spends closely related.
Such as Fig. 1 -- shown in 9, an exhaust collection chamber 1c is additionally provided on shell 1, which is opened in shell
1 bottom surface, and positioned at the left side of the outlets spraying chamber 1a.The outlet of exhaust collection chamber 1c is located at the lower part of 1 left end of shell, and in tail
The outlet of gas collecting chamber 1c connects there are one exhaust emissions cover 6.Tail gas cooling chamber there are one being set on the outer wall of exhaust collection chamber 1c
1c ', the tail gas cooling chamber are connected to tail gas coolant liquid inlet pipe and tail gas coolant liquid outlet pipe.In addition, being covered with one above coating apparatus D
A vented exhaust cover 18, the vented exhaust cover 18 is for draining the exhaust gas generated when plated film, and vented exhaust cover 18 passes through pillar
It is supported on lathe bed.
The above is only the preferred embodiment of the utility model only, is not limitation with the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (6)
1. a kind of continuous production type Ultrasonic spraying filming equipment, it is characterised in that:Including continuous conveying device (S) and plated film
Device (D), wherein continuous conveying device (S) can continuous conveying workpiece to be coated from left to right, in continuous conveying device
Portion is set there are one heating device (J), and when workpiece is by the heating device, the lower surface of workpiece can be by this heating device (J)
Gradually heat;
The coating apparatus (D) is located above continuous conveying device (S), and heating device described in face (J), the coating apparatus packet
Shell (1) and ultrasonic atomizatio component (C) are included, wherein:It is set in the shell (1) there are one chamber (1a) is sprayed, wherein spraying chamber
(1a) import is located at the upper end on the left of shell (1), and sprays bottom surface of chamber (1a) outlet on the right side of the shell (1), and towards institute
State heating device (J) right part;Two madial walls that the spraying chamber (1a) exports respectively are set there are one opening up liquid collecting
Slot (1a '), the drop in the two collecting tanks is by the external drainage tube of same root (20) carrying-off, and collecting tank (1a ') is for receiving
Droplet on collection spraying chamber (1a) two madial walls, prevents droplet from dripping to the upper surface of workpiece to be coated;The spraying chamber (1a)
Outer wall is equipped with spraying cooling chamber (1b), which extends to outlet portion in the middle part of spraying chamber (1a), and sprays cooling
It chamber (1b) while being connected to external spraying coolant liquid inlet pipe and spraying coolant liquid outlet pipe;The ultrasonic atomizatio component (C) is blown
Mouth (2) and air inlet pipe (3) are located at spraying chamber (1a) entrance, and wherein air inlet pipe (3) is interior to spraying chamber (1a) by blowing nozzle (2)
Be blown into carrier gas, the carrier gas carry ultrasonic atomizatio component generation fog, and by fog be sent to spraying chamber (1a) export, so as to
High temperature pyrolysis reaction occurs for the upper surface of workpiece to be coated, realizes in workpiece surface plated film.
2. continuous production type Ultrasonic spraying filming equipment according to claim 1, it is characterised in that:It is described continuous defeated
It includes lathe bed (4) and transmission component to send device (S), and medial bed (4) is rectangle structure, and left end is feed end, and right end is
Discharge end;One group of conveying roller (5) is mounted side by side on the lathe bed (4) from left to right, these conveying rollers (5) can be in the transmission
Component drives lower synchronous rotation, driven that workpiece to be coated is driven to move from left to right.
3. continuous production type Ultrasonic spraying filming equipment according to claim 1, it is characterised in that:The shell
(1) an exhaust collection chamber (1c) is additionally provided on, which is opened in shell (1) bottom surface, and is located at the spraying
The left side of chamber (1a) outlet, the outlet of exhaust collection chamber (1c) are located at the lower part of shell (1) left end, and in exhaust collection chamber (1c)
Outlet connect there are one exhaust emissions cover (6);Tail gas cooling chamber there are one being set on the outer wall of the exhaust collection chamber (1c)
(1c '), the tail gas cooling chamber are connected to tail gas coolant liquid inlet pipe and tail gas coolant liquid outlet pipe.
4. continuous production type Ultrasonic spraying filming equipment according to claim 1, it is characterised in that:The ultrasound mist
It includes spray chamber (7) and liquid level sensor (14) to change component (C), and atomization film (8) is wherein housed in spray chamber (7) from top to bottom
With high-frequency piezoelectric ceramic piece (9), and be atomized film (8) and high-frequency piezoelectric ceramic piece (9) spray chamber (7) inner cavity is divided into independence
Top reaction chamber and lower part cooling chamber, and the upper end of top reaction chamber be spray outlet;The high-frequency piezoelectric ceramic piece (9)
Positive and negative electrode is corresponding with atomization circuit plate respectively to be extremely connected, the lower part cooling chamber simultaneously with coolant liquid inlet pipe (10) and cooling
Liquid outlet pipe (11) is connected to, and the top reaction chamber is connected to inlet tube (12) and drain pipe (13) simultaneously;
Atomization film (8) material is polytetrafluoroethylene (PTFE), thickness≤0.05mm, and atomization film (8) bottom surface and high frequency pressure
Distance (the H)≤10mm of electroceramics piece (9) top surface;The liquid level sensor (14) is connected on outside spray chamber (7), for detecting
The liquid level of top reaction intracavity liquid is stated, and by inlet tube (12) described in detection data feedback control.
5. continuous production type Ultrasonic spraying filming equipment according to claim 2, it is characterised in that:The heating dress
It includes lagging casing (15) and thermal insulation board (17) to set (J), and wherein lagging casing (15) is installed on the lathe bed (4), the heat preservation
Outer casing top surface is plane, and with the conveying roller (5) either flush;It is fixed with side by side from left to right in the lagging casing (15)
The lower section of one group of heating member (16), the heating member is equipped with the thermal insulation board (17).
6. continuous production type Ultrasonic spraying filming equipment according to claim 1, it is characterised in that:The plated film dress
Setting cover above (D), there are one vented exhaust covers (18), and the vented exhaust cover is for draining the exhaust gas generated when plated film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621228979.9U CN207996756U (en) | 2016-11-01 | 2016-11-01 | Continuous production type Ultrasonic spraying filming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621228979.9U CN207996756U (en) | 2016-11-01 | 2016-11-01 | Continuous production type Ultrasonic spraying filming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207996756U true CN207996756U (en) | 2018-10-23 |
Family
ID=63834800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621228979.9U Expired - Fee Related CN207996756U (en) | 2016-11-01 | 2016-11-01 | Continuous production type Ultrasonic spraying filming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207996756U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423649A (en) * | 2016-11-01 | 2017-02-22 | 重庆理工大学 | Continuous production-type ultrasonic atomization spraying film-coating equipment |
| CN110578140A (en) * | 2019-10-15 | 2019-12-17 | 芜湖精艺铜业有限公司 | passivating agent atomizing device of copper material winding rewinder |
-
2016
- 2016-11-01 CN CN201621228979.9U patent/CN207996756U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423649A (en) * | 2016-11-01 | 2017-02-22 | 重庆理工大学 | Continuous production-type ultrasonic atomization spraying film-coating equipment |
| CN106423649B (en) * | 2016-11-01 | 2019-03-22 | 重庆理工大学 | A kind of continuous production type Ultrasonic spraying filming equipment |
| CN110578140A (en) * | 2019-10-15 | 2019-12-17 | 芜湖精艺铜业有限公司 | passivating agent atomizing device of copper material winding rewinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181023 Termination date: 20181101 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |