CN207994882U - Using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure - Google Patents
Using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure Download PDFInfo
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- CN207994882U CN207994882U CN201820326071.4U CN201820326071U CN207994882U CN 207994882 U CN207994882 U CN 207994882U CN 201820326071 U CN201820326071 U CN 201820326071U CN 207994882 U CN207994882 U CN 207994882U
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Abstract
Using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure, it is characterised in that:The high-speed motor includes outer rotor and the stator that is arranged in outer rotor, and stator is arranged in the axially extending bore of stator outer rotor, and there are gaps between outer rotor and stator;This kind of structure can effectively reduce the heat source in rotor, solve high speed rotor of motor problems of excessive heat from the root cause.This kind of structure ensure that the uniformity, globality and consistency of rotor simultaneously, and it is broken can to solve the problems, such as that permanent magnet is occurred in high speed rotation by larger tensile stress from machinery.
Description
Technical field
The utility model is related to the outer rotor high-speed permanent magnetic generators using composite permanet magnet ring-shaped structure.Belong to motor neck
Domain problem.
Background technology
For High Speed Permanent Magnet Synchronous Generator since power density is big, rotating speed is high, and motor volume is much smaller than identical output power
Middle and slow speed of revolution motor, therefore material can be effectively saved;The size of high-speed electric expreess locomotive is small so that it has smaller rotary inertia, has
There is faster dynamic response capability;Again because high-speed electric expreess locomotive can be connected directly with prime mover, traditional mechanical variable speed device is eliminated,
The efficiency of legacy system can be thus improved, noise is reduced.Especially permanent magnet generator possess power energy density it is high, it is simple in structure,
Without excitation loss and it is efficient the advantages that, be especially suitable for medium and small high-speed electric expreess locomotive.With the process that industrial electro gasifies, use
It is many notable that high-speed electric expreess locomotive replaces original diesel engine to have the advantages that as power source, such as improves the use effect of the energy
Rate, reduces the noise etc. of environment, and the research of high-speed permanent magnetic generator meets the economic development needs of energy-saving and emission-reduction, mesh with application
Before have become one of the research hotspot in International Power field, in aviation, ship, hybrid vehicle, high speed grinding machine, accumulated energy flywheel
And there is vast potential for future development in distributed generation system.
High-speed high frequency motor design difficulty compared with common electric machine is larger, and high-speed electric expreess locomotive rotating speed is up to tens thousand of turns per minute very
To ten tens of thousands of turns, for peripheral speed up to 200m/s or more, under the circumference of the high-speed rotation, stator core loss is very big for motor, empty
The friction of gas and rotor surface can bring prodigious loss, for high-speed permanent magnet motor, rotor permanent magnet to motor
Eddy-current loss it is very big, however the heat dissipation of the rotor of motor is difficult, the temperature of rotor can be caused to rise excessively high, and permanent magnet is in temperature
Irreversible demagnetization can occur in the case of spending height, cause to seriously endanger to motor, therefore the loss for reducing rotor becomes
One of the key problem of high-speed permanent magnet motor design.For high-speed permanent magnet motor, rotor strength problem is more prominent, because
Permanent magnet cannot bear the tensile stress of high speed rotation generation and must take safeguard measure to permanent magnet.
Compared with internal rotor high-speed electric expreess locomotive, the diameter of external rotor electric machine is big, the centrifugal force bigger to be born of high speed rotation, together
When rotor directly with other structures coordinate, need to bear certain pressure loading, therefore put forward higher requirements rotor strength.
Invention content
Purpose of utility model:The utility model proposes the outer rotor high-speed permanent magnetic hairs using composite permanet magnet ring-shaped structure
Motor, the purpose is to solve, previous outer rotor high-speed permanent magnetic generator amature eddy-current loss is big, heat dissipation difficulty causes permanent magnet
The problem of irreversible demagnetization and not enough occur damaged in high speed rotation rotor strength, seriously affects the reliable of motor
Property and service life problem.
Technical solution:The utility model uses following technical scheme:
Using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure, it is characterised in that:The high-speed motor
Including outer rotor and the stator being arranged in outer rotor, there are gaps between outer rotor and stator;The stator includes stator core
And stator winding;Stator winding is arranged in the stator slot being provided on the lateral wall of stator core, and the opening of stator slot is outside
Rotor;
Outer rotor includes rotor core and hybrid permanent magnet structure;Hybrid permanent magnet structure is made of multiple hybrid permanent magnet units,
Each hybrid permanent magnet unit is made of the carbon fiber of exterior layer or glass fiber layer with internal novel hybrid permanent magnet material layer, carbon fiber
Dimension or the setting of glass fiber layer are in novel hybrid permanent magnet material layer periphery, the carbon fiber or glass fiber of outermost hybrid permanent magnet unit
Inner wall in rotor core is arranged in layer, outermost hybrid permanent magnet unit inner wall to stator direction continue to set gradually one or
The mixing that multiple hybrid permanent magnet units, one carbon fiber of formation or glass fiber layer are alternateed with novel hybrid permanent magnet material layer is forever
The even laminating binding structure of magnetic material.This kind of novel hybrid permanent magnet structure is that novel hybrid permanent magnet material replaces with carbon fiber
No matter binding is all novel hybrid permanent magnet material face after how many layer to stator winding, is then added outside the layer towards stator winding
Add one layer of carbon fiber.
The both ends of stator are additionally provided with winding pressing plate.(Winding pressing plate uses insulating heat-conduction material, and main effect is fixed
The end at winding both ends, while the pressing plate can effectively carry out the heat exchange between winding overhang and stator progress, be conducive to drop
The Wen Sheng of low winding overhang.)
One layer of carbon fiber is bound in the hybrid permanent magnet unit inner wall of innermost layer, and then forms outer turn of hybrid permanent magnet structure
Sub- rotor of high-speed permanent magnet motor.
From the inside to the outside along external rotor radial, elementary layer uniformly increases for carbon fiber or glass fiber layer and novel hybrid permanent magnet material layer
Add, and carries out entirety and magnetize to form several numbers of poles.(In this kind of structure, uniformly increase as included unit number of plies equal thickness
Increase number.)
Stator slot on stator for winding to be arranged is peariform slot, upper and lower two layers around component, short distance lap winding is taken to connect
It connects, winding uses thin wire several paralleled conductor.(Winding is generally divided into Single-layer Windings and Double Layer Winding, at this using bilayer around
Group, therefore it is divided into upper layer and lower layer, short-chord winding includes short pitch lap winding and short pitch wave winding;Several paralleled conductor is using more
Root thin wire replaces original heavy gauge wire, and then reaches reduction kelvin effect.)
Novel hybrid permanent magnet material layer is uniformly mixed with resin by permanent-magnet material magnetic powder.(The mixed method of material is logical
Accurate FEM calculation is crossed, the excitation needed for motor operation, then according to permanent-magnet material magnetic powder and resin 1:1 ratio
It is mixed, if because ratio is excessive, the globality of novel permanent magnetic material after mixing will be largely effected on, strength problem will be difficult to protect
Card, if ratio is too small, excitation will be difficult to reach, and will increase integral thickness in this way, and then strength problem is also revealed.)
The even laminating binding structure of this kind of hybrid permanent magnet structure outer rotor being mainly characterized by using hybrid permanent magnet material,
Hybrid permanent magnet material is uniformly mixed with resin by permanent-magnet material magnetic powder, this kind of hybrid permanent magnet structure outer rotor radially by it is interior extremely
Outside, elementary layer uniformly increases, and carries out entirety and magnetize to form several numbers of poles.
The high-speed engine, has stationary shaft in inner stator, each elementary layer by outer layer carbon fiber(Or glass fiber)With
The hybrid permanent magnet material of internal layer is constituted, the carbon fiber of outer layer(Or glass fiber)It is to ensure hybrid permanent magnet material to be fixed
The hybrid permanent magnet material of intensity, internal layer is to provide for excitation.Hybrid permanent magnet material and carbon fiber(Or glass fiber)Binding alternating
It places, after binding several elementary layers, in its outermost layer one layer of carbon fiber of binding to ensure the integral strength of rotor, into
And form the outer rotor high-speed permanent magnetic generator amature using composite permanet magnet ring-shaped structure.
Carbon fiber in the outer rotor of the circumferential whole composite permanet magnet structure of this kind(Or glass fiber)All it is electrical isolation material with resin
Material, and the permanent-magnet material magnetic powder with larger conductivity is uniformly mixed with resin, and being constituted with the binding of carbon fiber even laminating should
Kind hybrid permanent magnet ring-shaped structure rotor can greatly reduce the eddy-current loss that the permanent-magnet material in rotor generates, to effectively
Reduction rotor heating;Simultaneously as carbon fibre material has the characteristics that density is small, tensile strength is big, it is smaller to be affected by temperature,
Safer and more effective protection can be provided in the case of rotor high speed rotation to hybrid permanent magnet material, resin can greatly improve
The mixed uniformity of permanent-magnet material magnetic powder, globality and consistency avoid rotor office caused by under high-speed cruising
The excessive problem of portion's stress, the hybrid permanent magnet material even laminating binding ring-shaped structure that this kind of rotor uses can be protected effectively
Demonstrate,prove the reliability of rotor intensity when rotating at high speed.
Stator slot on stator for winding to be arranged is peariform slot, upper and lower two layers around component, short distance lap winding is taken to connect
It connects, winding uses thin wire several paralleled conductor, can effectively reduce the added losses as caused by Kelvin effect;Stator core is by ultra-thin
Low-loss cold rolling non-oriented electrical steel piece is overrided to form, and can effectively reduce the core loss under high frequency.
Advantage and effect:
The utility model proposes the outer rotor high-speed permanent magnetic generator using composite permanet magnet ring-shaped structure, outer rotor is adopted
Hybrid permanent magnet material is to be mixed with resin by permanent-magnet material magnetic powder and magnetized to form several numbers of poles, the carbon fiber of exterior layer
(Or glass fiber)An elementary layer, the carbon fiber of exterior layer are constituted with the hybrid permanent magnet material of interior layer(Or glass fiber)Be in order to
Raising intensity is fixed to its internal rotor structure, the hybrid permanent magnet material of interior layer is to provide for excitation.Mixing material
With carbon fiber(Or glass fiber)Binding is alternately placed, and after binding several elementary layers, one layer of carbon fiber is bound in its outermost layer
To ensure the integral strength of rotor, and then the outer rotor high-speed permanent magnetic generator for foring hybrid permanent magnet ring-shaped structure turns
Son.This kind of hybrid permanent magnet ring-shaped structure rotor from the inside to the outside, carries out several elementary layers and uniformly binds.This kind of hybrid permanent magnet
In ring-shaped structure rotor, permanent-magnet material magnetic powder is uniformly mixed with resin, can effectively reduce the eddy-current loss in rotor, in turn
The heat source for reducing motor, reduces the Wen Sheng of motor.Permanent-magnet material magnetic powder is evenly distributed on rotor circumference surface with resin and can protect
Uniformity, globality and the consistency of rotor are demonstrate,proved, can be distributed not to avoid using edge stress caused by permanent magnet partitioned organization
Uniform phenomenon.Simultaneously because the winding of carbon fiber, carbon fiber is small with density, tensile strength is big, it is smaller to be affected by temperature
Feature, it is ensured that the reliability service under p-m rotor high temperature and high speed.
The utility model has the beneficial effects that:
1, the annular shape that the outer rotor of the circumferential whole composite permanet magnet structure of this kind is formed using permanent-magnet material magnetic powder and resin
Structure adds the partitioned organization of filling block, rotor permanent magnet body portion to ensure that without concentrated stress instead of magnetic steel ingot in conventional motor
Globality, uniformity and the consistency of high-speed permanent magnetic generator amature, eliminate between conventional structure magnet steel piecemeal and magnet steel
The problem of excessive caused permanent magnets of local stress caused by edge effect are damaged between filling block, and then improve high speed
Permanent magnet generator outer rotor tensile strength improves rotor speed limitation, the output of motor is increased under the premise of constancy of volume
Power, this be conventional motor be filled with using magnet steel fill block structure institute it is irrealizable.
2, the outer rotor of the circumferential whole composite permanet magnet structure of this kind, from the inside to the outside by 1,2,3, n is singly
First layer uniformly binds composition, and each elementary layer includes the hybrid permanent magnet material for providing excitation and the carbon fiber for increasing rotor strength
(Or glass fiber), and bind one layer of carbon fiber in outermost layer and ensure rotor integral strength.Carbon fibre material small, tension with density
Intensity is big, is affected by temperature smaller feature, and the structure of this kind of rotor even laminating binding can ensure that hybrid permanent magnet is justified significantly
Cyclic structure rotor is in high-speed and high-temperature reliability of operation.
3, this kind of hybrid permanent magnet material is mixed in proportion by permanent-magnet material magnetic powder and resin, and resin is that the bad of electricity is led
Body can effectively reduce the vortex of hybrid permanent magnet material internal after mixing, reduce the loss of the part, and it is tight to solve its local pyrexia
The problem of weight.
4, the conductive permanent-magnet material magnetic powder of this kind of even laminating outer-rotor structure, interior elementary layer addition can be to frequency electromagnetic waves
Shielding is generated, the high frequency eddy current losses in outer elementary layer permanent-magnet material magnetic powder are reduced.This kind of structure can effectively reduce motor and turn
Heat source in son solves high speed rotor of motor problems of excessive heat from the root cause.
5, the outer rotor of the circumferential whole composite permanet magnet structure of this kind, elasticity modulus is high, and specific strength is high, and density is low, can be improved
Rotor intrinsic frequency promotes rotor stable operation range.
Description of the drawings
It is described in detail the utility model with reference to the accompanying drawings and detailed description.
Fig. 1 is the overall structure figure of the utility model;
Fig. 2 is one unit schematic diagram of a layer structure of the utility model motor outer rotor;
Fig. 3 is the utility model motor rotor construction schematic diagram;
Fig. 4 is the axial, cross-sectional view of the utility model motor.
In figure:1. stationary shaft, 2. winding pressing plates, 3. stator winding, 4. rotor cores, 5. stator cores, 6. air gaps, 7. is mixed
Close permanent magnetism ring-shaped structure, 8. winding overhangs, 9. sliding bearings, 10. carbon fibers(Or glass fiber), 11. hybrid permanent magnet materials.
Specific implementation mode:The utility model is specifically described below in conjunction with the accompanying drawings:
Using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure, it is characterised in that:The high-speed motor
Including outer rotor and the stator being arranged in outer rotor, there are gaps between outer rotor and stator;The stator includes stator core 5
With stator winding 3;Stator winding 3 is arranged in the stator slot being provided on the lateral wall of stator core 5, the opening direction of stator slot
Outer rotor;
Outer rotor includes rotor core 4 and hybrid permanent magnet structure 7;Hybrid permanent magnet structure 7 is by multiple hybrid permanent magnet unit structures
At carbon fiber or glass fiber layer 10 and internal novel hybrid permanent magnet material layer 11 structure of each hybrid permanent magnet unit by exterior layer
At carbon fiber or the setting of glass fiber layer 10 are in 11 periphery of novel hybrid permanent magnet material layer, the carbon of outermost hybrid permanent magnet unit
The inner wall in rotor core 4 is arranged in fiber or glass fiber layer 10, outermost hybrid permanent magnet unit inner wall to stator direction after
It is continuous to set gradually one or more hybrid permanent magnet units, form a carbon fiber or glass fiber layer 10 and novel hybrid permanent magnet material
The even laminating binding structure for the hybrid permanent magnet material that layer 11 alternates.
The both ends of stator are additionally provided with winding pressing plate 2.
One layer of carbon fiber is bound in the hybrid permanent magnet unit inner wall of innermost layer, and then forms outer turn of hybrid permanent magnet structure
Sub- rotor of high-speed permanent magnet motor.
From the inside to the outside along external rotor radial, elementary layer is equal for carbon fiber or glass fiber layer 10 and novel hybrid permanent magnet material layer 11
Even increase, and carry out entirety and magnetize to form several numbers of poles.
Stator slot on stator for winding to be arranged is peariform slot, upper and lower two layers around component, short distance lap winding is taken to connect
It connects, winding uses thin wire several paralleled conductor.
Novel hybrid permanent magnet material layer 11 is uniformly mixed with resin by permanent-magnet material magnetic powder.
The utility model is described in further details below in conjunction with the accompanying drawings:
As shown in Figure 1, prime mover dragging motor.Machine winding is connected with rectifier, by commutation inversion, by electric energy feedback
Power grid.
As shown in Fig. 2, using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure, including it is outer rotor, interior
Stator and stationary shaft;The stator includes stator core 5 and stator winding 3 and winding pressing plate 2, and the setting of stator winding 3 is fixed
In sub- iron core 5, winding pressing plate 2 is arranged at the both ends of stator, and external rotor permanent magnet is fixed with rotor yoke.It is described circumferential whole multiple
The outer rotor of permanent-magnet structure is closed using hybrid permanent magnet material and carbon fiber even laminating binding structure.
As shown in figure 3, each elementary layer binds one layer of very thin carbon fiber in interior layer(Or glass fiber)It is fixed, so
Excitation is provided for motor in exterior layer addition hybrid permanent magnet material afterwards, hybrid permanent magnet material is uniform by permanent-magnet material magnetic powder and resin
Mixing constitutes this kind of rotor structure after the superposition of several elementary layers, wherein resin is the non-conductor of electricity, can be effective after mixing
The vortex for reducing hybrid permanent magnet material internal, reduces the loss of the part, solves the problems, such as that its local pyrexia is serious.This kind simultaneously
Concentrated stress when even laminating structure is by rotor high-speed cruising is distributed in each elementary layer, and then it is strong to substantially increase rotor
Degree improves rotor speed limitation.
As shown in figure 4, rotor is radially divided into several elementary layers from the inside to the outside, exterior layer in each elementary layer
Carbon fiber(Or glass fiber)It is to be fixed, the hybrid permanent magnet material in exterior layer is to provide for excitation, is uniformly tying up
After pricking several elementary layers, this kind of hybrid permanent magnet annular shape rotor structure is constituted.When motor operation, rotor field and stator field
Hinge, rotor provide excitation.The conductive permanent-magnet material magnetic powder of elementary layer addition can generate frequency electromagnetic waves shielding, drop in simultaneously
High frequency eddy current losses in low outer elementary layer permanent-magnet material magnetic powder, this kind of structure can effectively reduce the heat source in rotor,
High speed rotor of motor problems of excessive heat is solved from the root cause.This kind of structure ensure that the uniformity in rotor circumference direction, globality and
Consistency, while the elasticity modulus of this kind of rotor structure is high, specific strength is high, and density is low, and rotor intrinsic frequency can be improved, and promotes electricity
Machine rotor stable operation range.Carbon fibre material has the characteristics that density is small, tensile strength is big, it is smaller to be affected by temperature, can be with
Safer and more effective protection is carried out when high temperature and high speed is run to permanent magnet, avoids local stress mistake during high speed operation of motor
Big problem.
The features such as motor has higher reliability, simple in structure, and rotor strength is high.
The conductive permanent-magnet material magnetic powder that elementary layer adds in this kind of hybrid permanent magnet ring-shaped structure outer rotor can be to high-frequency electrical
Magnetic wave generates shielding, reduces outer elementary layer hybrid permanent magnet material magnetic powder high frequency eddy current losses.This kind of structure can effectively reduce electricity
Heat source in machine rotor solves high speed rotor of motor problems of excessive heat from the root cause.This kind of structure ensure that rotor simultaneously
Uniformity, globality and consistency, can solve from machinery permanent magnet in the case that high speed rotation by larger tensile stress and
Broken problem occurs.
Claims (6)
1. using the outer rotor high-speed permanent magnetic generator of composite permanet magnet ring-shaped structure, it is characterised in that:The high-speed motor packet
The stator for including outer rotor and being arranged in outer rotor, stator are arranged in the axially extending bore of stator outer rotor, outer rotor and stator
Between there are gaps;The stator includes stator core(5)And stator winding(3);Stator winding(3)It is arranged in stator core(5)
Lateral wall in the stator slot that is provided with, the opening of stator slot is towards outer rotor;
Outer rotor includes rotor core(4)With hybrid permanent magnet structure(7);Hybrid permanent magnet structure(7)By multiple hybrid permanent magnet units
Constitute, each hybrid permanent magnet unit by exterior layer carbon fiber or glass fiber layer(10)With internal novel hybrid permanent magnet material layer
(11)It constitutes, carbon fiber or glass fiber layer(10)It is arranged in novel hybrid permanent magnet material layer(11)Periphery, outermost mixing is forever
The carbon fiber or glass fiber layer of magnetic cell(10)It is arranged in rotor core(4)Axially extending bore inner wall, in outermost mixing
Permanent magnet unit inner wall continues to set gradually one or more hybrid permanent magnet units to stator direction, forms a carbon fiber or glass
Silk layer(10)With novel hybrid permanent magnet material layer(11)The even laminating binding structure of the hybrid permanent magnet material alternateed.
2. the outer rotor high-speed permanent magnetic generator according to claim 1 using composite permanet magnet ring-shaped structure, feature
It is:The both ends of stator are additionally provided with winding pressing plate(2).
3. the outer rotor high-speed permanent magnetic generator according to claim 1 using composite permanet magnet ring-shaped structure, feature
It is:One layer of carbon fiber is bound in the hybrid permanent magnet unit inner wall of innermost layer, and then forms the outer rotor of hybrid permanent magnet structure
Rotor of high-speed permanent magnet motor.
4. the outer rotor high-speed permanent magnetic generator according to claim 1 using composite permanet magnet ring-shaped structure, feature
It is:Carbon fiber or glass fiber layer(10)With novel hybrid permanent magnet material layer(11)From the inside to the outside along external rotor radial, elementary layer
Uniformly increase, and carries out entirety and magnetize to form several numbers of poles.
5. the outer rotor high-speed permanent magnetic generator according to claim 1 using composite permanet magnet ring-shaped structure, feature
It is:Stator slot on stator for winding to be arranged is peariform slot, upper and lower two layers around component, short distance lap winding is taken to connect, around
Group uses thin wire several paralleled conductor.
6. the outer rotor high-speed permanent magnetic generator according to claim 1 using composite permanet magnet ring-shaped structure, feature
It is:Novel hybrid permanent magnet material layer(11)It is uniformly to be mixed with resin by permanent-magnet material magnetic powder.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108448852A (en) * | 2018-03-09 | 2018-08-24 | 沈阳工业大学 | A kind of outer rotor high-speed engine using circumferential whole composite permanet magnet structure |
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2018
- 2018-03-09 CN CN201820326071.4U patent/CN207994882U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108448852A (en) * | 2018-03-09 | 2018-08-24 | 沈阳工业大学 | A kind of outer rotor high-speed engine using circumferential whole composite permanet magnet structure |
CN108448852B (en) * | 2018-03-09 | 2023-09-15 | 沈阳工业大学 | External rotor high-speed generator adopting circumferential integral composite permanent magnet structure |
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