CN207991440U - Coaxiality detection tooling - Google Patents
Coaxiality detection tooling Download PDFInfo
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- CN207991440U CN207991440U CN201820531215.XU CN201820531215U CN207991440U CN 207991440 U CN207991440 U CN 207991440U CN 201820531215 U CN201820531215 U CN 201820531215U CN 207991440 U CN207991440 U CN 207991440U
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- 238000001514 detection method Methods 0.000 title claims abstract description 16
- 238000009423 ventilation Methods 0.000 claims description 7
- 238000005259 measurement Methods 0.000 abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
本实用新型涉及一种同轴度检测工装,属于轴类零件检测技术领域。包括底板,底板上设有滑轨,滑轨上设有两个支撑块,其中一个支撑块固定设置于滑轨一端,支撑块一侧设有与滑轨平行的固定板,固定板上开设固定槽,固定槽为通槽,固定槽内设有固定螺栓;支撑块上端开设V型槽,滑轨为燕尾滑轨,支撑块底端开设与燕尾滑轨相配合的燕尾槽。本实用新型结构简单,操作简便,测量准确。
The utility model relates to a coaxiality detection tool, which belongs to the technical field of shaft parts detection. Including the bottom plate, there is a slide rail on the bottom plate, there are two support blocks on the slide rail, one of the support blocks is fixed at one end of the slide rail, and a fixed plate parallel to the slide rail is provided on one side of the support block, and a fixed plate is set on the fixed plate. The fixed groove is a through groove, and the fixed groove is provided with a fixed bolt; the upper end of the support block is provided with a V-shaped groove, the slide rail is a dovetail slide rail, and the dovetail groove matched with the dovetail slide rail is provided at the bottom of the support block. The utility model has the advantages of simple structure, convenient operation and accurate measurement.
Description
技术领域technical field
本实用新型涉及一种同轴度检测工装,属于轴类零件检测技术领域。The utility model relates to a coaxiality detection tool, which belongs to the technical field of detection of shaft parts.
背景技术Background technique
电机损坏以后,电机轴承损坏或者负载端过载导致电机损坏,会使轴负载端发生跳动,电机的转子轴为细长轴,电机发生损坏时,有时会破坏转子轴同轴度,导致电机无法正常工作。电机维修通常需要专用工具,需要电机专业维修中心进行检测和维修处理,成本非常高。After the motor is damaged, the motor bearing is damaged or the load end is overloaded, causing the motor to be damaged, which will cause the load end of the shaft to jump. The rotor shaft of the motor is a slender shaft. When the motor is damaged, the coaxiality of the rotor shaft will sometimes be destroyed, resulting in the motor not working Work. Motor maintenance usually requires special tools, and professional motor maintenance centers are required for inspection and maintenance, which is very costly.
目前,对于电机转子轴同轴度检测存在以下技术缺陷:At present, there are the following technical defects in the detection of the coaxiality of the motor rotor shaft:
1、目前,通常采用影像测量、三坐标测量仪来测量轴的同轴度,但此类仪器价格昂贵,使用过程中仪器的部件容易受损,维修成本高,测量的效率不高,同时使用过程中对测量环境有很高的要求,难以在更多领域中普遍使用;1. At present, image measurement and three-coordinate measuring instruments are usually used to measure the coaxiality of the shaft, but such instruments are expensive, the parts of the instrument are easily damaged during use, the maintenance cost is high, and the measurement efficiency is not high. There are high requirements on the measurement environment in the process, and it is difficult to be widely used in more fields;
2、相对简单的有三抓卡盘式和顶针式,成本很高,而且不易操作,局限性大,有的转子轴输出端有孔带丝,顶针式无法使用。2. There are relatively simple three-grip chuck type and thimble type, which are costly, difficult to operate, and have large limitations. Some rotor shaft output ends have holes with wires, and the thimble type cannot be used.
实用新型内容Utility model content
本实用新型的目的是提供一种同轴度检测工装,结构简单,操作简便,测量准确。The purpose of the utility model is to provide a coaxiality detection tool with simple structure, easy operation and accurate measurement.
本实用新型所述的同轴度检测工装,包括底板,底板上设有滑轨,滑轨上设有两个支撑块,其中一个支撑块固定设置于滑轨一端,支撑块一侧设有与滑轨平行的固定板,固定板上开设固定槽,固定槽为通槽,固定槽内设有固定螺栓;支撑块上端开设V型槽,滑轨为燕尾滑轨,支撑块底端开设与燕尾滑轨相配合的燕尾槽。The coaxiality detection tool described in the utility model includes a bottom plate, a slide rail is arranged on the bottom plate, two support blocks are arranged on the slide rail, one of the support blocks is fixedly arranged at one end of the slide rail, and one side of the support block is provided with a The fixed plate is parallel to the slide rail. The fixed slot is provided on the fixed plate. The fixed slot is a through slot and the fixed bolt is arranged in the fixed slot. The upper end of the support block is provided with a V-shaped groove. The slide rail is a dovetail slide rail. The slide rails match the dovetail grooves.
根据轴的长度,移动可以滑动的支撑块到适合位置,拧紧固定螺栓,将转子轴放置到两个支撑块的V型槽内固定好,数显千分表设置到可以滑动的支撑块上,调节好数显千分表与转子轴的位置,手工盘车,即手拿扳手转动转子轴,测量记录数据,确定其是否符合同轴度要求。According to the length of the shaft, move the slidable support block to a suitable position, tighten the fixing bolts, place the rotor shaft in the V-shaped groove of the two support blocks and fix it, and set the digital indicator on the slidable support block. Adjust the position of the digital display dial indicator and the rotor shaft, turn the rotor shaft manually, that is, turn the rotor shaft with a wrench in hand, measure and record the data, and determine whether it meets the coaxiality requirements.
进一步优选地,支撑块底端的燕尾槽顶端开设透气槽。支撑块与滑轨之间滑动更通畅。Further preferably, a ventilation slot is provided at the top of the dovetail groove at the bottom end of the support block. The sliding between the support block and the slide rail is smoother.
进一步优选地,对应透气槽,燕尾滑轨顶端开设滑槽。支撑块与滑轨之间滑动更通畅。Further preferably, corresponding to the ventilation groove, a slide groove is provided at the top of the dovetail slide rail. The sliding between the support block and the slide rail is smoother.
进一步优选地,支撑块底部两侧设有辅助定位板。加强支撑块强度,能够确保对转子轴进行很好的支撑,确保测量准确。Further preferably, auxiliary positioning plates are provided on both sides of the bottom of the support block. Strengthening the strength of the support block can ensure a good support for the rotor shaft and ensure accurate measurement.
进一步优选地,辅助定位板底部与底板相适应设置。Further preferably, the bottom of the auxiliary positioning plate is adapted to the bottom plate.
进一步优选地,对应固定螺栓,辅助定位板上设有固定孔。拧紧螺栓时,螺栓进入到固定孔内,卡紧支撑块。Further preferably, corresponding to the fixing bolts, fixing holes are provided on the auxiliary positioning plate. When the bolt is tightened, the bolt enters into the fixing hole and clamps the support block.
进一步优选地,固定孔为螺纹孔。螺栓与螺纹孔通过螺纹配合,紧固效果更好。Further preferably, the fixing hole is a threaded hole. The bolts and the threaded holes are matched by threads, and the fastening effect is better.
本专利技术所要解决的技术问题在于提供一种结构简单,使用方便,占空小,环境要求不高,使用局限性小,具备了多次使用的功能的同轴度检测量具。为了实现以上目的,放置轴的位置采用了V型铁,全体采用不锈钢材质,材质坚硬,不生锈,不易变形,只需要一个小平台即可安装;数显千分表通过磁力底座吸附在滑动V型铁上,满足于对轴各个位置的测量;The technical problem to be solved by this patent technology is to provide a coaxiality measuring tool with simple structure, convenient use, small space occupation, low environmental requirements, small use limitations, and multi-use function. In order to achieve the above purpose, V-shaped iron is used for the position of the shaft, and the whole material is made of stainless steel. The material is hard, does not rust, and is not easy to deform. It only needs a small platform to install; On the V-shaped iron, it is satisfied with the measurement of each position of the shaft;
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置底板和支撑块,能够准确测量转子轴同轴度,简化了维修工作,结构简单,占空小,环境要求不高,使用局限性小,应用范围广,可以应用于无机械加工的厂;1. The utility model can accurately measure the coaxiality of the rotor shaft by setting the bottom plate and the support block, which simplifies the maintenance work, has a simple structure, a small space, low environmental requirements, small use limitations, and a wide range of applications. It can be applied to Factory without mechanical processing;
2、通过支撑块上设置V型槽,接触面小,摩擦力小,放置上手动转动省力,误差小,不易磨损;2. The V-shaped groove is set on the support block, the contact surface is small, the friction force is small, the manual rotation is labor-saving, the error is small, and it is not easy to wear;
3、通过支撑块上设置V型槽,可以方便和简单的检测不同轴径以及在一个长轴上不同位置的同轴度,极大的降低了人力成本、时间成本、制造成本。3. By setting the V-shaped groove on the support block, it is convenient and simple to detect the coaxiality of different shaft diameters and different positions on a long axis, which greatly reduces labor costs, time costs, and manufacturing costs.
附图说明Description of drawings
图1是本实用新型的一实施例的立体结构示意图,Fig. 1 is the three-dimensional structure schematic diagram of an embodiment of the present utility model,
图2是本实用新型的一实施例的俯视结构示意图,Fig. 2 is a top view structure schematic diagram of an embodiment of the utility model,
图3实本实用新型的一实施例的支撑块的结构示意图。Fig. 3 is a schematic structural diagram of a support block according to an embodiment of the present invention.
图中:1、第一支撑块 2、底板 3、滑轨 4、固定板 5、固定槽 6、第二支撑块;In the figure: 1, the first support block 2, the bottom plate 3, the slide rail 4, the fixed plate 5, the fixed groove 6, the second support block;
3.1、燕尾滑轨 3.2、滑槽;3.1, dovetail slide rail 3.2, chute;
6.1、V型槽 6.2、辅助定位板 6.3、燕尾槽 6.4、透气槽 6.5、固定孔。6.1, V-groove 6.2, auxiliary positioning plate 6.3, dovetail groove 6.4, ventilation groove 6.5, fixing hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案作进一步进行清楚、完整地描述:The technical solutions in the embodiments of the present invention will be further clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention:
如图1~图2所示,本实用新型所述的同轴度检测工装,包括底板2,底板2上设有滑轨3,滑轨3上设有两个支撑块,其中一个支撑块固定设置于滑轨3一端,支撑块一侧设有与滑轨3平行的固定板4,固定板4上开设固定槽5,固定槽5为通槽,固定槽5内设有固定螺栓;支撑块上端开设V型槽6.1,滑轨3为燕尾滑轨3.1,支撑块底端开设与燕尾滑轨相配合的燕尾槽6.3。支撑块包括第一支撑块1和第二支撑块6,第一支撑块1固定设置,第二支撑块6可以沿滑轨滑动。第一支撑块可以为铁第一支撑块,第二支撑块可以为铁第二支撑块。As shown in Figures 1 to 2, the coaxiality detection tooling described in the utility model includes a base plate 2, a slide rail 3 is provided on the base plate 2, and two support blocks are provided on the slide rail 3, one of which is fixed Set at one end of the slide rail 3, one side of the support block is provided with a fixed plate 4 parallel to the slide rail 3, a fixed groove 5 is set on the fixed plate 4, the fixed groove 5 is a through groove, and a fixed bolt is arranged in the fixed groove 5; the support block A V-shaped groove 6.1 is provided at the upper end, the slide rail 3 is a dovetail slide rail 3.1, and a dovetail groove 6.3 matched with the dovetail slide rail is provided at the bottom of the support block. The support block includes a first support block 1 and a second support block 6, the first support block 1 is fixedly arranged, and the second support block 6 can slide along the slide rail. The first support block can be a first support block of iron, and the second support block can be a second support block of iron.
支撑块底端的燕尾槽6.3顶端开设透气槽6.4。对应透气槽6.4,燕尾滑轨3.1顶端开设滑槽3.2。Ventilation groove 6.4 is provided at the top of dovetail groove 6.3 at the bottom of the support block. Corresponding to the ventilation groove 6.4, a chute 3.2 is provided at the top of the dovetail slide rail 3.1.
支撑块底部两侧设有辅助定位板6.2。辅助定位板6.2底部与底板2相适应设置。Auxiliary positioning plates 6.2 are provided on both sides of the bottom of the support block. The bottom of the auxiliary positioning plate 6.2 is adapted to the base plate 2.
对应固定螺栓,辅助定位板6.2上设有固定孔6.5。固定孔6.5为螺纹孔。Corresponding to the fixing bolts, the auxiliary positioning plate 6.2 is provided with fixing holes 6.5. The fixing hole 6.5 is a threaded hole.
第一支撑块可以通过两个定位销和三个螺丝紧固在底板上;底板可以为不锈钢底板;滑轨3为燕尾滑轨,第二支撑块6沿燕尾滑轨滑动时,非常稳固,不会左右前后晃动,增大接触面积,提高其稳定性,减少误差;辅助定位板6.2可以保证第二支撑块与第一支撑块在同一个平面上,而且,可以用固定螺栓对第二支撑块进行固定,减小转子轴在第一支撑块和第二支撑块上转动时产生的误差。The first support block can be fastened on the bottom plate by two positioning pins and three screws; the bottom plate can be a stainless steel bottom plate; It will shake left and right, increase the contact area, improve its stability, and reduce errors; the auxiliary positioning plate 6.2 can ensure that the second support block and the first support block are on the same plane, and the second support block can be fixed with fixing bolts. Fixing is performed to reduce the error generated when the rotor shaft rotates on the first support block and the second support block.
工作过程或工作原理:Working process or working principle:
根据轴的长度,移动第二支撑块到适合位置,拧紧固定螺栓,将转子轴放置到两个支撑块的V型槽内固定好,数显千分表设置到第二支撑块上,数显千分表可以为磁吸式数显千分表,第二支撑块可以为铁第二支撑块,磁吸式数显千分表吸附到铁第二支撑块上,调节好磁吸式数显千分表与转子轴的位置,手工盘车,即手拿扳手转动转子轴,测量记录数据,确定其是否符合同轴度要求。According to the length of the shaft, move the second support block to a suitable position, tighten the fixing bolts, place the rotor shaft in the V-shaped groove of the two support blocks and fix it, and set the digital display dial indicator on the second support block. The dial indicator can be a magnetic suction digital display dial indicator, and the second support block can be an iron second support block. The magnetic suction digital display dial indicator is adsorbed to the second iron support block. Adjust the magnetic suction digital display The position of the dial indicator and the rotor shaft is manually turned, that is, the rotor shaft is turned with a wrench in hand, and the recorded data is measured to determine whether it meets the coaxiality requirements.
本实用新型中对结构的方向以及相对位置关系的描述,如前后左右上下的描述,不构成对本实用新型的限制,仅为描述方便。The description of the direction and relative position of the structure in the present invention, such as the description of front, back, left, right, up and down, does not constitute a limitation of the present invention, but is only for convenience of description.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820531215.XU CN207991440U (en) | 2018-04-13 | 2018-04-13 | Coaxiality detection tooling |
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| CN201820531215.XU CN207991440U (en) | 2018-04-13 | 2018-04-13 | Coaxiality detection tooling |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109373875A (en) * | 2018-10-31 | 2019-02-22 | 四川精通电气设备有限公司 | A kind of conductive shaft concentricity detecting tool |
| CN110285991A (en) * | 2019-07-03 | 2019-09-27 | 合肥工业大学 | A coaxial test bench |
-
2018
- 2018-04-13 CN CN201820531215.XU patent/CN207991440U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109373875A (en) * | 2018-10-31 | 2019-02-22 | 四川精通电气设备有限公司 | A kind of conductive shaft concentricity detecting tool |
| CN110285991A (en) * | 2019-07-03 | 2019-09-27 | 合肥工业大学 | A coaxial test bench |
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