CN207991256U - A kind of vibration charging vehicle without resonance impact - Google Patents
A kind of vibration charging vehicle without resonance impact Download PDFInfo
- Publication number
- CN207991256U CN207991256U CN201820302850.0U CN201820302850U CN207991256U CN 207991256 U CN207991256 U CN 207991256U CN 201820302850 U CN201820302850 U CN 201820302850U CN 207991256 U CN207991256 U CN 207991256U
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- air spring
- charging vehicle
- vibration
- air
- vibration charging
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Abstract
The utility model discloses a kind of vibration charging vehicles without resonance impact, including chassis, inflation system, air spring system, groove body and vibrating body, inflation system, air spring system are mounted on chassis, inflation system is connect with air spring system, vibrating body is mounted on the top of air spring system, and groove body is mounted on above vibrating body.It has the following advantages：Effectiveness in vibration suppression is fully improved, noise pollution, protection vibration charging vehicle periphery employee's health are reduced; mitigate harmful effect of the vibration force to operating platform; it avoids operating platform from shattering or even shake to collapse, reduces production safety hidden danger, with good economic efficiency and social benefit.
Description
Technical field
The utility model is related to a kind of vibration charging vehicle more particularly to a kind of vibration charging vehicles without resonance impact.
Background technology
Everybody is responsible for environmental protection, can not be waited for when administering noise pollution.
General casting industry, electric melting furnace tonnage >=3 ton used/when, it is just fed, is being automated using charging vehicle
A little bit smaller electric melting furnace is also fed using charging vehicle in the high enterprise of degree, and charging vehicle charging is by mode of vibration by melting
Material is added in electric melting furnace, that is, uses vibration charging vehicle.
Traditional vibration charging vehicle eliminates vibration force to bad shadow caused by Equipment Foundations using steel wire compressed spring
It rings, still, before vibration terminates, vibration charging vehicle has of short duration high vibration（Resonance）, huge punching is generated to Equipment Foundations
It hits, but this of short duration high vibration（Resonance）It has the disadvantages that：
1, this high vibration（Resonance）Noise pollution is serious, and is difficult to eliminate, and influences vibration charging vehicle periphery employee's body
Body health；2, the electric melting furnace of casting industry is typically all that the appliances such as transformer, intermediate frequency cabinet, capacitor box are placed on underground
Layer, charging vehicle are mounted on reinforced concrete structure（Or steel construction）Operating platform on, operating platform is hanging layer, it is this acutely
Vibration（Resonance）Operating platform will be given（Hanging layer）Serious impact is caused, if things go on like this, there is the crisp armored concrete that shakes（Or it shakes and splits steel
Construction joint）Risk, and then operating platform is caused to there is the danger collapsed of shaking.
Utility model content
Problem to be solved in the utility model is to provide a kind of vibration charging without resonance impact for the above deficiency
Vehicle fully improves effectiveness in vibration suppression, reduces noise pollution, and protection vibration charging vehicle periphery employee's health mitigates vibration force pair
The harmful effect of operating platform avoids operating platform from shattering or even shake and collapses, reduces production safety hidden danger, has good economy
Benefit and social benefit.
To solve the above-mentioned problems, the utility model uses following technical scheme：
A kind of vibration charging vehicle without resonance impact, including chassis, inflation system, air spring system, groove body and shake
Kinetoplast, inflation system, air spring system are mounted on chassis, and inflation system is connect with air spring system, vibrating body installation
In the top of air spring system, groove body is mounted on above vibrating body；
The air spring individual point preceding group A and rear group B on chassis are fixed, air spring in preceding group of A and rear group B
Individual is symmetrical arranged, and preceding group of A is identical with air spring individual amount in rear group B.
Further, the bottom on the chassis is equipped with adhesion wheel and synchronous walking motor, and adhesion wheel is equipped with the
One gear has second gear on synchronous walking motor, the first tooth in the second gear and adhesion wheel on synchronous walking motor
Wheel engagement.
Further, the tray bottom is also equipped with driven wheel, and the bottom on chassis is equipped with track, adhesion wheel and from
It is in orbit that motor car wheel rides pressure.
Further, the air spring system includes several air spring individuals, and air spring individual includes air bullet
The both ends of spring, auxiliary tank, inflatable interface and air bag top plate, air spring are connect with auxiliary tank and air bag top plate respectively, empty
One end of gas spring is nested in the suitable for reading of auxiliary tank, and the other end of air spring is nested in the lower mouth of air bag top plate, and inflation connects
Mouth is located at the medium position of auxiliary tank.
Further, the air spring includes 1 bent capsule, then air bag girdle ring is not provided on air spring.
Further, the air spring includes 2-3 bent capsule, then air spring is equipped with air bag girdle ring, air bag girdle ring
Between two bent capsules, air bag girdle ring plays the role of reinforcing rib in bent capsule harmomegathus for setting.
Further, the lower end of the auxiliary tank is preceding by there is bolt group that air spring individual is fixed on chassis
Air spring individual amount at least two in group A and rear group B.
Further, the vibration charging vehicle further includes inflation system, and inflation system includes inflation quick change socket, unidirectional
Valve, valve cock, visual pressure caution cap, all the way loading line, two road loading lines, three road loading lines, four road loading lines,
Five road loading lines, which pass sequentially through, to be threaded togather；
The check valve constitutes double insurance with inflation quick change socket, prevents because of inflation quick change socket catastrophic failure leakage
Gas；
The visual pressure caution cap is turned round on valve cock, in visual pressure caution cap real-time display air spring system
Air pressure.
Further, the inflation system is mounted on by pipe clamp on chassis, in inflation system and air spring system
Inflatable interface is threadedly coupled；
The inflation system further includes inflation fast switching plug, and the compressed air that inflation fast switching plug one end is connected with workshop is soft
Pipe, the inflation fast switching plug other end are inserted into inflation quick change socket.
Further, the vibrating body both sides are separately installed with a synchronous vibration motor, groove body, vibrating body with synchronize shake
Move motor form vibration charging vehicle upper body；
Vibration charging vehicle upper body is mounted on two groups of air spring systems of preceding group of A of vibration charging vehicle intermediate, rear group B
The top of system, vibration charging vehicle upper body and the air bag top plate of two groups of air spring systems of preceding group of A, rear group B are tight by bolt group
Gu together, air spring is peripherally equipped with asbestos sheet, asbestos sheet is fixed on vibration charging vehicle upper body.
This patent has the following advantages compared with prior art：
The utility model uses the new concepts such as discontinuous inflation system, air pressure early warning, auxiliary tank, air spring vibration reduction,
Effectiveness in vibration suppression is fully improved, noise pollution is reduced, protection vibration charging vehicle periphery employee's health mitigates vibration force to operation
The harmful effect of platform avoids operating platform from shattering or even shake and collapses, and reduces production safety hidden danger, with good economic efficiency
And social benefit
Technical solutions of the utility model are described in detail with reference to the accompanying drawings and examples.
Description of the drawings
Attached drawing 1 is the vibration charging vehicle schematic diagram for not having resonance to impact in the utility model embodiment；
Attached drawing 2 is the D of attached drawing 1 in the utility model embodiment to schematic diagram；
Attached drawing 3 is the structural schematic diagram of inflation system in the utility model embodiment；
Attached drawing 4 is the schematic top plan view of attached drawing 3 in the utility model embodiment；
Attached drawing 5 is the structural schematic diagram of air spring system in the utility model embodiment；
Attached drawing 6 is the E of attached drawing 5 in the utility model embodiment to schematic diagram.
In figure：The chassis 1-, 11- adhesion wheels, 111- first gears, 12- driven wheels；2- synchronous walking motors, 21-
Two gears；3- inflation systems, 30- inflation fast switching plugs, 31- inflation quick change sockets, 32- check valves, 33- valve cocks, 34- are visual
Pressure caution cap, mono- road loading lines of 35-, bis- road loading lines of 36-, tri- road loading lines of 37-, tetra- road loading lines of 38-,
Five road loading lines of 39-, 4- air spring systems, 41- auxiliary tanks, 42- inflatable interfaces, 43- air springs, 44- air bag waists
Ring, 45- air bag top plates, 5- vibrating bodies, 6- synchronous vibration motors, 7- groove bodies, 8- melting material, 9- electric melting furnaces.
Specific implementation mode
Embodiment 1, as shown in Figures 1 to 6, a kind of vibration charging vehicle without resonance impact, including chassis 1,1 bottom of chassis
Portion is equipped with adhesion wheel 11 and synchronous walking motor 2, and adhesion wheel 11 is equipped with first gear 111, and adhesion wheel 11 is 2
It is a；It is 2 to have second gear 21, synchronous walking motor 2 on synchronous walking motor 2, the second gear 21 on synchronous walking motor 2
It is engaged with the first gear 111 on adhesion wheel 11, the power of synchronous walking motor 2 is passed into adhesion wheel 11；1 bottom of chassis
Portion is also equipped with driven wheel 12, and driven wheel 12 is 2.The bottom on chassis 1 is equipped with track, adhesion wheel 11 and driven wheel
12, it is in orbit to ride pressure.Chassis 1, adhesion wheel 11, driven wheel 12 and synchronous walking motor 2 form vibration charging vehicle lower body.
The vibration charging vehicle further includes air spring system 4, and air spring system 4 includes several air springs individual,
Air spring individual includes air spring 43, auxiliary tank 41, inflatable interface 42 and air bag top plate 45, the both ends of air spring 43
It is connect respectively with auxiliary tank 41 and air bag top plate 45, one end of air spring 43 is nested in the suitable for reading of auxiliary tank 41, air
The other end of spring 43 is nested in the lower mouth of air bag top plate 45, and inflatable interface 42 is located at the medium position of auxiliary tank 41.
The air spring 43 realizes that vibration damping, auxiliary tank 41 are that air spring 43 lays in compressed air, envelope by harmomegathus
Lower mouth, the connection vibration charging vehicle lower body of stifled air spring 43, air bag top plate 45 plays for air spring 43 to be blocked suitable for reading and connects
Connect the effect of vibration charging vehicle upper body.
The air spring 43 includes 1-3 bent capsule, if air spring 43 includes 2-3 bent capsule, on air spring 43
Equipped with air bag girdle ring 44, for the setting of air bag girdle ring 44 between two bent capsules, air bag girdle ring 44 plays reinforcing rib in bent capsule harmomegathus
Effect；If air spring 43 includes 1 bent capsule, it is not provided with air bag girdle ring 44 on air spring 43, it can be according to vibration charging vehicle
Model（Bearing capacity）Carry out the selection setting of 43 model of air spring and quantity.
The lower end of the auxiliary tank 41 is by there is bolt group that air spring individual is fixed on chassis 1, air spring
Individual point preceding group A and rear group B on chassis 1 are fixed, and air spring individual is symmetrical arranged in preceding group of A and rear group B, preceding group of A
It is identical with air spring individual amount in rear group of B, air spring individual amount at least two in preceding group of A and afterwards group B.
The vibration charging vehicle further includes inflation system 3, and inflation system 3 includes inflation quick change socket 31, check valve 32, gas
Door mouth 33, visual pressure caution cap 34, all the way loading line 35, two road loading lines 36, three road loading lines 37, the inflation of four tunnels
Pipeline 38, five road loading lines 39 are passed sequentially through and are threaded togather.
The inflation system 3 is mounted on by pipe clamp on chassis 1, and inflation system 3 connects with the inflation in air spring system 4
Mouth 42 is threadedly coupled, and inflation system 3 and air spring system 4 are linked together, vibration charging vehicle intermediate is just constituted.
The inflation system 3 further includes inflation fast switching plug 30, and 30 one end of inflation fast switching plug is connected with the compression in workshop
Air hose, inflation 30 other end of fast switching plug are inserted into inflation quick change socket 31, compressed air by check valve 32, all the way
Loading line 35, two road loading lines 36, three road loading lines 37, four road loading lines 38, five road loading lines 39, inflation connect
Compressed air is filled in the air spring individual of preceding group of A in air spring system 4, rear group B by mouth 42.
The check valve 32 constitutes double insurance with inflation quick change socket 31, prevent from happening suddenly because of inflation quick change socket 31 therefore
The phenomenon that hindering gas leakage, vibration damping is caused to fail, causing accident occurs.
With vehicle tire pressure table by valve cock 33, the air pressure size of air spring system 4 is checked by universal method, properly
Afterwards, inflation fast switching plug 30 is extracted, inflation fast switching plug 30 is packed up in company with workshop compressed-air hose, is stored in specific bit
It sets, spare, such gas replenishment process just finishes, and air spring system has operating condition, before vibration charging vehicle is along track
After move, do not have to loading line in tow.
The visual pressure caution cap 34 is turned round on valve cock 33,34 real-time display air spring system of visual pressure caution cap
Air pressure in system 4, if visual pressure caution cap 34 display green, then it represents that normal；If visual pressure caution cap 34 shows yellow,
It then indicates to need to inflate；If visual pressure caution cap 34 is displayed in red, then it represents that could be used after must inflating.
The vibration charging vehicle further includes groove body 7 and vibrating body 5, and groove body 7 is mounted on 5 top of vibrating body, 5 both sides of vibrating body
It is separately installed with a synchronous vibration motor 6, groove body 7, vibrating body 5 and synchronous vibration motor 6 constitute vibration charging vehicle upper body.
Vibration charging vehicle upper body is mounted on two groups of air spring systems of preceding group of A of vibration charging vehicle intermediate, rear group B
The top of system 4, vibration charging vehicle upper body and the air bag top plate 45 of two groups of air spring systems 4 of preceding group of A, rear group B pass through bolt
Group tightens together, and air spring 43 is peripherally equipped with asbestos sheet, and asbestos sheet is fixed on by bolt group on vibration charging vehicle
On body, anti-scald protection is carried out to air spring system 4.
The vibration charging vehicle services for electric melting furnace 9, and electric melting furnace 9 is arranged below platform front end, vibration charging vehicle
After reaching discharge zone, the discharge port of groove body 7 is corresponding up and down with 9 fire door of electric melting furnace, ensures that melting material 8 is fallen into electric melting furnace 9.
It connects with the mains, connects master operation screen.
More than, the vibration charging vehicle for impact of not resonating just is completed.
Do not resonate impact vibration charging vehicle implementation method it is as follows：
After melting material 8 is filled groove body 7, under the action of 2 synchronous walking motors 2, two adhesion wheels 11 and two
Driven wheel 12 carries vibration charging vehicle and integrally advances along track, reaches stop motion after discharge position.
When electric melting furnace 9 needs that melting material 8 is added, 2 synchronous vibration motors 6 are started to work, and so that vibrating body 5 is vibrated, are shaken
Kinetoplast 5 drives groove body 7 to vibrate together, and by the vibration effect of groove body 7, melting material 8 is moved along, and is fallen into electric melting furnace 9, melting
8 melting of melting material is iron liquid or molten steel by electric furnace 9.
When electric melting furnace 9 needs to stop that melting material 8 is added, 2 synchronous vibration motors 6 are stopped, then, vibrating body 5
Stop vibrating with groove body 7, melting material 8 is no longer moved along, no longer falls into electric melting furnace 9.
When the addition of melting material 8 in groove body 7 finishes, 2 synchronous vibration motors 6 are stopped, then, vibrating body 5 and slot
Body 7 stops vibration, and under the action of 2 synchronous walking motors 2, two adhesion wheels 11 and two driven wheels 12 carry and shake
Dynamic charging vehicle is integrally retreated along track to loading area, is fed, and after 8 charging of refining material, vibration charging vehicle is integrally etc.
Wait Order enters next cycle.
When 2 start-up operations of synchronous vibration motors 6, vibrating body 5 is made to vibrate, when vibrating body 5 drives groove body 7 to vibrate together,
In order not to allow the vibration force of vibration charging vehicle upper body to pass to vibration charging vehicle lower body, and then charging vehicle platform is passed to, shaken
The dynamic spring system that is provided between charging vehicle upper body and vibration charging vehicle lower body carries out vibration damping, has cut off the transmission of vibration force, and
In order to solve steel wire compressed spring resonance shock problem, spring system uses air spring system 4.
When air spring system 4 works, the inner cavity of air spring is filled with compressed air, forms a compressed air air column,
With the increase of oscillating load amount, the height of air spring reduces, and cavity volume reduces, and rigidity increases, the inner cavity of air spring
The effective bearing area of air column increases, and the bearing capacity of air spring increases at this time.
When oscillating load amount reduces, the height of air spring increases, and the cavity volume of air spring increases, and rigidity subtracts
Small, the effective bearing area of inner cavity air column reduces, and the bearing capacity of air spring reduces at this time.
So height of the air spring in effective travel, cavity volume, bearing capacity with oscillating load be incremented by with
Reduce and smoothly flexible transmission, the efficient control of amplitude and shock loads have occurred, the method for increasing, subtracting aeration quantity can also be used,
Adjust the size of the rigidity and bearing capacity of spring.
Air spring is not had due to its special material and unique structure, thus with metal spring and rubber spring
The characteristics of：
1, air spring has excellent non-linear hard characteristic, can effectively limit amplitude, avoid resonating, prevent from impacting,
The Nonlinear Characteristic Curve of air spring can carry out ideal design according to actual needs, and appearing as has near rated load
Lower rigidity value；
2, it since medium used by air spring is mainly air, thus is easy to implement active control；
3, the rigidity of air spring becomes with load, so under different loads, vibrating isolation system intrinsic frequency is hardly
Become, vibration isolating effect is also almost unchanged.
Design concept：
1. air spring selection principle：According to the model of oscillating batch charger（Load-bearing）Difference selects different bent capsule numbers
（1-3）Air spring and different number air spring individual.
2. be designed with auxiliary tank, realize automatic control adjusting, vibration charging vehicle do not have in tow loading line, prevent iron is funny from flying
It splashes the asbestos sheet of scald air spring, have air pressure alarm function.
According to the vibration charging vehicle for not having resonance to impact made of this design principle, effectiveness in vibration suppression is best, social benefit
It is maximum.
The above is the citing of the utility model preferred forms, wherein the part that do not address in detail is this field
The common knowledge of those of ordinary skill.The scope of protection of the utility model is based on the contents of the claims, any to be based on this reality
The equivalent transformation carried out with novel technical inspiration is also within the protection scope of the utility model.
Claims (10)
1. a kind of vibration charging vehicle without resonance impact, it is characterised in that：Including chassis（1）, inflation system（3）, air bullet
Spring system（4）, groove body（7）And vibrating body（5）, inflation system（3）, air spring system（4）Mounted on chassis（1）On, inflation
System（3）With air spring system（4）Connection, vibrating body（5）Mounted on air spring system（4）Top, groove body（7）Installation
In vibrating body（5）Top；
The air spring system（4）Including several air springs individual, air spring individual is on chassis（1）Before upper point group A and
Group B is fixed afterwards, and air spring individual is symmetrical arranged in preceding group of A and rear group B, air spring number of individuals in preceding group of A and afterwards group B
It measures identical.
2. a kind of vibration charging vehicle without resonance impact as described in claim 1, it is characterised in that：The chassis（1）'s
Bottom is equipped with adhesion wheel（11）With synchronous walking motor（2）, adhesion wheel（11）It is equipped with first gear（111）, synchronous
Movable motor（2）On have second gear（21）, synchronous walking motor（2）On second gear（21）With adhesion wheel（11）On
First gear（111）Engagement.
3. a kind of vibration charging vehicle without resonance impact as claimed in claim 2, it is characterised in that：The chassis（1）Bottom
Portion is also equipped with driven wheel（12）, chassis（1）Bottom be equipped with track, adhesion wheel（11）And driven wheel（12）It rides and is pressed in
On track.
4. a kind of vibration charging vehicle without resonance impact as described in claim 1, it is characterised in that：The air spring
Body includes air spring（43）, auxiliary tank（41）, inflatable interface（42）With air bag top plate（45）, air spring（43）Both ends
Respectively with auxiliary tank（41）With air bag top plate（45）Connection, air spring（43）One end be nested in auxiliary tank（41）It is upper
Mouthful, air spring（43）The other end be nested in air bag top plate（45）Lower mouth, inflatable interface（42）It is located at auxiliary tank（41）
Medium position.
5. a kind of vibration charging vehicle without resonance impact as claimed in claim 4, it is characterised in that：The air spring
（43）Including 1 bent capsule, then air spring（43）On be not provided with air bag girdle ring（44）.
6. a kind of vibration charging vehicle without resonance impact as claimed in claim 4, it is characterised in that：The air spring
（43）Including 2-3 bent capsule, then air spring（43）It is equipped with air bag girdle ring（44）, air bag girdle ring（44）Setting is in two bent capsules
Between, air bag girdle ring（44）In bent capsule harmomegathus, play the role of reinforcing rib.
7. a kind of vibration charging vehicle without resonance impact as claimed in claim 4, it is characterised in that：The auxiliary tank
（41）Lower end by there is bolt group that air spring individual is fixed on chassis（1）On, air spring in preceding group of A and afterwards group B
Body quantity at least two.
8. a kind of vibration charging vehicle without resonance impact as claimed in claim 4, it is characterised in that：The vibration charging vehicle
It further include inflation system（3）, inflation system（3）Including inflating quick change socket（31）, check valve（32）, valve cock（33）, it is visual
Pressure caution cap（34）, loading line all the way（35）, two road loading lines（36）, three road loading lines（37）, four road gas tubes
Road（38）, five road loading lines（39）It passes sequentially through and is threaded togather；
The check valve（32）With inflation quick change socket（31）Double insurance is constituted, is prevented because inflating quick change socket（31）Burst
The phenomenon that failure gas leakage, causes vibration damping to fail, initiation accident occurs；
The visual pressure caution cap（34）It turns round in valve cock（33）On, visual pressure caution cap（34）Real-time display air spring
System（4）In air pressure.
9. a kind of vibration charging vehicle without resonance impact as claimed in claim 8, it is characterised in that：The inflation system
（3）It is mounted on chassis by pipe clamp（1）On, inflation system（3）With air spring system（4）In inflatable interface（42）Use screw thread
Connection；
The inflation system（3）It further include inflation fast switching plug（30）, inflate fast switching plug（30）One end is connected with the pressure in workshop
Contracting air hose inflates fast switching plug（30）The other end is inserted into inflation quick change socket（31）It is interior.
10. a kind of vibration charging vehicle without resonance impact as claimed in claim 4, it is characterised in that：The vibrating body（5）
Both sides are separately installed with a synchronous vibration motor（6）, groove body（7）, vibrating body（5）With synchronous vibration motor（6）It constitutes and shakes
Dynamic charging vehicle upper body；
Vibration charging vehicle upper body is mounted on two groups of air spring systems of preceding group of A of vibration charging vehicle intermediate, rear group B
（4）Top, vibration charging vehicle upper body and preceding group of A, rear group B two groups of air spring systems（4）Air bag top plate（45）Pass through
Bolt group tightens together, air spring（43）It is peripherally equipped with asbestos sheet, asbestos sheet is fixed on vibration charging vehicle upper body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820302850.0U CN207991256U (en) | 2018-03-06 | 2018-03-06 | A kind of vibration charging vehicle without resonance impact |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820302850.0U CN207991256U (en) | 2018-03-06 | 2018-03-06 | A kind of vibration charging vehicle without resonance impact |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207991256U true CN207991256U (en) | 2018-10-19 |
Family
ID=63826335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820302850.0U Expired - Fee Related CN207991256U (en) | 2018-03-06 | 2018-03-06 | A kind of vibration charging vehicle without resonance impact |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207991256U (en) |
-
2018
- 2018-03-06 CN CN201820302850.0U patent/CN207991256U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181019 Termination date: 20200306 |