CN207989662U - Multi-clutch module, clutch feed system and electric control hydraulic formula automatic transmission - Google Patents
Multi-clutch module, clutch feed system and electric control hydraulic formula automatic transmission Download PDFInfo
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- CN207989662U CN207989662U CN201820344239.4U CN201820344239U CN207989662U CN 207989662 U CN207989662 U CN 207989662U CN 201820344239 U CN201820344239 U CN 201820344239U CN 207989662 U CN207989662 U CN 207989662U
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- 239000003921 oil Substances 0.000 description 466
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D25/00—Fluid-actuated clutches
- F16D25/10—Clutch systems with a plurality of fluid-actuated clutches
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Abstract
本实用新型提供一种多离合器模块、离合器供油系统及电控液力式自动变速器。该多离合器模块,包括壳体结构,设置于壳体结构中的输入轴、第一行星排结构、第二行星排结构、第一离合器结构、第二离合器结构、第三离合器结构及制动器结构;第一行星排结构和第二行星排结构分别设置于输入轴两端,第一离合器结构连接于第二行星排结构和输入轴上,第二离合器结构连接于第二行星排结构和输入轴上,第三离合器结构连接于第一行星排结构和输入轴上,制动器结构连接于第二行星排结构和壳体结构上;第一离合器结构位于输入轴径向外侧,第二离合器结构和第三离合器结构并排位于第一离合器结构外侧,且制动器结构位于第二离合器结构和第三离合器结构外侧。本实用新型提供的多离合器模块,结构更紧凑,减小占用体积,简化结构降低装配要求。
The utility model provides a multi-clutch module, a clutch oil supply system and an electronically controlled hydraulic automatic transmission. The multi-clutch module includes a housing structure, an input shaft arranged in the housing structure, a first planetary row structure, a second planetary row structure, a first clutch structure, a second clutch structure, a third clutch structure, and a brake structure; The first planetary row structure and the second planetary row structure are respectively arranged at both ends of the input shaft, the first clutch structure is connected to the second planetary row structure and the input shaft, and the second clutch structure is connected to the second planetary row structure and the input shaft , the third clutch structure is connected to the first planetary row structure and the input shaft, the brake structure is connected to the second planetary row structure and the housing structure; the first clutch structure is located radially outside the input shaft, the second clutch structure and the third The clutch structures are located side-by-side outside the first clutch structure, and the brake structures are located outside the second and third clutch structures. The multi-clutch module provided by the utility model has a more compact structure, reduces occupied volume, simplifies the structure and reduces assembly requirements.
Description
技术领域technical field
本实用新型涉及汽车变速器技术领域,特别涉及一种多离合器模块、离合器供油系统及电控液力式自动变速器。The utility model relates to the technical field of automobile transmissions, in particular to a multi-clutch module, a clutch oil supply system and an electronically controlled hydraulic automatic transmission.
背景技术Background technique
电控液力自动变速器(AT)是在传统液力自动变速器的基础上增设电子控制系统而形成,能对不同负荷和车速选择最佳速比,使发动机工作在相应最佳转速。所有换档由变速器自行完成,驾驶员仅用加速踏板表达对车速变化的意图和通过选档杆选择要求的运行状态。这种电控液力式自动变速器一般通过包括多个离合器和制动器及行星排的行星齿轮变速机构实现变速,发动机的动力经液力变矩器后传入行星齿轮变速机构进行变速后输出。因此,自动变速器的体积、重量、效率以及承载能力直接与行星齿轮机构有关。而且,自动变速器传动系的挡位数越多,汽车的燃油消耗越低,经济性越好。但是随着挡位数的增加,离合器和制动器及行星排的数量也在增加,满足理论级比的设计更是难以实现。在传统技术中,电控液力自动变速器的湿式离合器和制动器一般采用离合器毂与钢片或摩擦片之间的花键进行配合传递扭矩及转速,湿式离合器和制动器对空间布置有一定的要求,对于拥有多个离合器总成和制动器的自动变速器,整体空间的要求加大,同时离合器系统组成较为复杂,装配的要求较高,成本较高。此外,拥有多个离合器总成和制动器的自动变速器,也需要多个油道提供油液,这就加大了供油系统的结构布置难度和工艺实现难度,以及提高了制造成本等。The electronically controlled hydraulic automatic transmission (AT) is formed by adding an electronic control system on the basis of the traditional hydraulic automatic transmission. It can select the optimal speed ratio for different loads and vehicle speeds, so that the engine can work at the corresponding optimal speed. All gear changes are completed by the transmission itself, and the driver only uses the accelerator pedal to express the intention of changing the vehicle speed and selects the required operating state through the gear selector. This electronically controlled hydraulic automatic transmission generally realizes gear shifting through a planetary gear transmission mechanism including multiple clutches, brakes and planetary rows. Therefore, the volume, weight, efficiency and carrying capacity of the automatic transmission are directly related to the planetary gear mechanism. Moreover, the more the number of gears in the transmission system of the automatic transmission, the lower the fuel consumption of the car and the better the economy. However, as the number of gears increases, the number of clutches, brakes, and planetary rows also increases, making it difficult to achieve a design that satisfies the theoretical step ratio. In traditional technology, wet clutches and brakes of electronically controlled hydraulic automatic transmissions generally use splines between the clutch hub and steel plates or friction plates to transmit torque and speed. Wet clutches and brakes have certain requirements for space layout. For automatic transmissions with multiple clutch assemblies and brakes, the overall space requirements are increased, and the clutch system is more complicated in composition, higher in assembly requirements, and higher in cost. In addition, an automatic transmission with multiple clutch assemblies and brakes also needs multiple oil passages to supply oil, which increases the difficulty of structural layout and process realization of the oil supply system, and increases the manufacturing cost.
实用新型内容Utility model content
基于此,为解决上述问题,本实用新型提供一种多离合器模块,结构更紧凑,减小占用体积,简化结构降低装配要求。Based on this, in order to solve the above problems, the utility model provides a multi-clutch module, which has a more compact structure, reduces the occupied volume, simplifies the structure and reduces assembly requirements.
本实用新型还提出一种离合器供油系统,可减少多离合器模块供油的通道的油路,简化结构复杂,降低加工难度。The utility model also proposes a clutch oil supply system, which can reduce the oil passage of the multi-clutch module oil supply channel, simplify the complex structure, and reduce the processing difficulty.
本实用新型还提出一种电控液力式自动变速器,其多离合器模块及离合器供油系统结构相对紧凑简单,能够实现较多的档位数,实现良好的经济性。The utility model also proposes an electronically controlled hydraulic automatic transmission, whose multi-clutch module and clutch oil supply system are relatively compact and simple in structure, can realize more gears, and realize good economy.
其技术方案如下:Its technical scheme is as follows:
一种多离合器模块,包括壳体结构,设置于所述壳体结构中的输入轴、第一行星排结构、第二行星排结构、第一离合器结构、第二离合器结构、第三离合器结构及制动器结构;A multi-clutch module, comprising a housing structure, an input shaft arranged in the housing structure, a first planetary row structure, a second planetary row structure, a first clutch structure, a second clutch structure, a third clutch structure and brake structure;
所述第一行星排结构和第二行星排结构分别设置于所述输入轴两端,所述第一离合器结构、第二离合器结构、第三离合器结构及制动器结构设置于所述第一行星排结构和第二行星排结构之间,且所述第一离合器结构连接于所述第二行星排结构和所述输入轴上,所述第二离合器结构连接于所述第二行星排结构和所述输入轴上,所述第三离合器结构连接于所述第一行星排结构和所述输入轴上,所述制动器结构连接于所述第二行星排结构和所述壳体结构上;The first planetary row structure and the second planetary row structure are respectively arranged at both ends of the input shaft, and the first clutch structure, the second clutch structure, the third clutch structure and the brake structure are arranged at the first planetary row structure and the second planetary row structure, and the first clutch structure is connected to the second planetary row structure and the input shaft, and the second clutch structure is connected to the second planetary row structure and the On the input shaft, the third clutch structure is connected to the first planetary row structure and the input shaft, and the brake structure is connected to the second planetary row structure and the housing structure;
所述第一离合器结构位于所述输入轴径向外侧,所述第二离合器结构和第三离合器结构并排位于所述第一离合器结构外侧,且所述制动器结构位于所述第二离合器结构和第三离合器结构外侧。The first clutch structure is located radially outside of the input shaft, the second clutch structure and the third clutch structure are located side by side outside the first clutch structure, and the brake structure is located between the second clutch structure and the third clutch structure Three-clutch structure outside.
下面对进一步技术方案进行说明:Further technical scheme is described below:
进一步地,所述第一行星排结构包括设置于所述输入轴一端的第一太阳轮和第一行星架,设置于所述第一行星架上、并与所述第一太阳轮啮合的第一行星轮,以及与所述第一行星轮啮合的第一齿圈;Further, the first planetary row structure includes a first sun gear and a first planet carrier arranged at one end of the input shaft, and a first planet carrier arranged on the first planet carrier and meshed with the first sun gear a planetary gear, and a first ring gear meshing with the first planetary gear;
所述第二行星排结构包括设置于所述输入轴另一端的第二太阳轮和第二行星架,设置于所述第二行星架上、并与所述第二太阳轮啮合的第二行星轮,以及与所述第二行星轮啮合的第二齿圈;The second planet row structure includes a second sun gear and a second planet carrier arranged at the other end of the input shaft, and a second planet arranged on the second planet carrier and meshed with the second sun gear wheel, and a second ring gear meshing with said second planetary gear;
所述第一离合器结构连接于所述输入轴和第二太阳轮上,所述第二离合器结构连接于所述输入轴和第二行星架上,所述第三离合器结构连接于所述第一齿圈和第二行星架上,所述制动器结构连接于所述壳体结构和第二太阳轮上、或连接于所述壳体结构和第二行星架上,所述第二齿圈隔设于所述第二离合器结构和制动器结构之间。The first clutch structure is connected to the input shaft and the second sun gear, the second clutch structure is connected to the input shaft and the second planet carrier, and the third clutch structure is connected to the first The ring gear and the second planet carrier, the brake structure is connected to the housing structure and the second sun gear, or connected to the housing structure and the second planet carrier, and the second ring gear is separated between the second clutch structure and the brake structure.
进一步地,所述第一离合器结构、所述第二离合器结构、所述第三离合器结构及所述制动器结构均设置为多片式湿式离合器。Further, the first clutch structure, the second clutch structure, the third clutch structure and the brake structure are all configured as multi-plate wet clutches.
进一步地,所述第一离合器结构包括设置于所述输入轴和第二太阳轮上的第一离合器壳体,以及设置于所述第一离合器壳体中的第一离合器主体和第一离合器活塞结构;且所述第一离合器主体连接于所述第一离合器壳体上,所述第一离合器活塞结构一端与所述第一离合器主体对应、另一端与所述输入轴连接;Further, the first clutch structure includes a first clutch housing disposed on the input shaft and the second sun gear, and a first clutch main body and a first clutch piston disposed in the first clutch housing structure; and the first clutch main body is connected to the first clutch housing, one end of the first clutch piston structure corresponds to the first clutch main body, and the other end is connected to the input shaft;
所述第二离合器结构包括设置于所述输入轴和第二行星架上的第二离合器壳体,以及设置于所述第二离合器壳体中的第二离合器主体和第二离合器活塞结构,且所述第二离合器壳体位于所述第一离合器壳体外侧;且所述第二离合器主体连接于所述第二离合器壳体上,所述第二离合器活塞结构一端与所述第二离合器主体对应、另一端与所述第二行星架连接;the second clutch structure includes a second clutch housing disposed on the input shaft and the second planet carrier, and a second clutch body and a second clutch piston structure disposed in the second clutch housing, and The second clutch housing is located outside the first clutch housing; and the second clutch main body is connected to the second clutch housing, and one end of the second clutch piston structure is connected to the second clutch main body Correspondingly, the other end is connected to the second planet carrier;
所述第三离合器结构包括设置于所述第一齿圈和第二行星架上的第三离合器壳体,以及设置于所述第三离合器壳体中的第三离合器主体和第三离合器活塞结构,所述第三离合器壳体与所述第二离合器壳体并排设置;且所述第三离合器主体连接于所述第三离合器壳体上,所述第三离合器活塞结构一端与所述第三离合器主体对应、另一端与所述第二行星架连接;The third clutch structure includes a third clutch housing disposed on the first ring gear and the second planet carrier, and a third clutch main body and a third clutch piston structure disposed in the third clutch housing , the third clutch housing and the second clutch housing are arranged side by side; and the third clutch main body is connected to the third clutch housing, and one end of the third clutch piston structure is connected to the third The main body of the clutch is corresponding, and the other end is connected with the second planet carrier;
所述制动器结构包括设置于所述壳体结构和第二行星排结构上的制动器壳体,以及设置于所述制动器壳体中的制动器主体和制动器活塞结构,所述制动器壳体通过所述第二齿圈隔设于所述第二离合器壳体和第三离合器壳体的外侧;且所述制动器主体连接于所述制动器壳体上,所述制动器活塞结构一端与所述制动器主体对应、另一端与所述壳体结构连接。The brake structure includes a brake housing arranged on the housing structure and the second planetary row structure, and a brake main body and a brake piston structure arranged in the brake housing, and the brake housing passes through the first The second ring gear is separated from the outside of the second clutch housing and the third clutch housing; and the brake main body is connected to the brake housing, one end of the brake piston structure corresponds to the brake main body, and the other One end is connected with the shell structure.
进一步地,所述第一离合器壳体包括与所述第二太阳轮连接的第一离合器内毂,以及与所述输入轴连接、并位于所述第一离合器内毂外侧的第一离合器外毂;所述第一离合器主体包括设置于所述第一离合器内毂上的多片第一离合器摩擦片,以及设置于所述第一离合器外毂上的多片第一离合器钢片,且多片所述第一离合器摩擦片间隔设置于多片所述第一离合器钢片之间;Further, the first clutch housing includes a first clutch inner hub connected to the second sun gear, and a first clutch outer hub connected to the input shaft and located outside the first clutch inner hub ; The first clutch main body includes a plurality of first clutch friction plates arranged on the inner hub of the first clutch, and a plurality of first clutch steel plates arranged on the outer hub of the first clutch, and the plurality of plates The first clutch friction plates are spaced between a plurality of first clutch steel plates;
所述第二离合器壳体包括与所述输入轴连接的第二离合器内毂,以及与所述第二行星架连接、并位于所述第二离合器内毂外侧的第二离合器外毂,所述第二离合器内毂位于所述第一离合器外毂外侧或同侧;所述第二离合器主体包括设置于所述第二离合器内毂上的多片第二离合器摩擦片,以及设置于所述第二离合器外毂上的多片第二离合器钢片,且多片所述第二离合器摩擦片间隔设置于多片所述第二离合器钢片之间;The second clutch housing includes a second clutch inner hub connected to the input shaft, and a second clutch outer hub connected to the second planet carrier and located outside the second clutch inner hub, the The second clutch inner hub is located outside or on the same side as the first clutch outer hub; the second clutch main body includes a plurality of second clutch friction plates arranged on the second clutch inner hub, and arranged on the first clutch inner hub. A plurality of second clutch steel plates on the outer hub of the second clutch, and the plurality of second clutch friction plates are arranged at intervals between the plurality of second clutch steel plates;
所述第三离合器壳体包括与所述第一齿圈连接的第三离合器内毂,以及与所述第二行星架连接、并位于所述第三离合器内毂外侧的第三离合器外毂,所述第三离合器内毂位于所述第一离合器外毂的外侧或同侧;所述第三离合器主体包括设置于所述第三离合器内毂上的多片第三离合器摩擦片,以及设置于所述第三离合器外毂上的多片第三离合器钢片,且多片所述第三离合器摩擦片间隔设置于多片所述第三离合器钢片之间;The third clutch housing includes a third clutch inner hub connected to the first ring gear, and a third clutch outer hub connected to the second planet carrier and located outside the third clutch inner hub, The third clutch inner hub is located on the outside or on the same side of the first clutch outer hub; the third clutch main body includes a plurality of third clutch friction plates arranged on the third clutch inner hub, and arranged on A plurality of third clutch steel plates on the outer hub of the third clutch, and the plurality of third clutch friction plates are arranged at intervals between the plurality of third clutch steel plates;
所述制动器壳体包括与所述第二行星架或所述第二太阳轮连接的制动器内毂,以及与所述壳体结构连接、并位于所述制动器内毂外侧的制动器外毂,所述制动器内毂通过所述第二齿圈隔设于所述第三离合器外毂外侧;所述制动器主体包括设置于所述制动器内毂上的多片制动器摩擦片,以及设置于所述制动器外毂上的多片制动器钢片,且多片所述制动器摩擦片间隔设置于多片所述制动器钢片之间。The brake housing includes a brake inner hub connected to the second planet carrier or the second sun gear, and a brake outer hub connected to the housing structure and located outside the brake inner hub, the The brake inner hub is separated from the outer side of the third clutch outer hub through the second ring gear; the brake main body includes a plurality of brake friction plates arranged on the brake inner hub, and a plurality of brake friction plates arranged on the brake outer hub There are multiple pieces of brake steel plates, and the multiple pieces of the brake friction plates are arranged at intervals between the multiple pieces of the brake steel plates.
进一步地,所述第一离合器外毂同时设置为所述第二离合器内毂,所述第二离合器外毂同时设置为所述第三离合器外毂,所述第一齿圈同时设置为所述第三离合器内毂,所述壳体结构同时设置为所述制动器外毂。Further, the first clutch outer hub is simultaneously configured as the second clutch inner hub, the second clutch outer hub is simultaneously configured as the third clutch outer hub, and the first ring gear is simultaneously configured as the The third clutch inner hub, the housing structure is also configured as the brake outer hub.
进一步地,所述第一离合器活塞结构包括设置于所述第一离合器内毂和第一离合器外毂之间的第一离合器活塞杆体,所述第一离合器活塞杆体一端与所述第一离合器主体对应、另一端与所述输入轴密封连接;所述第一离合器活塞结构还包括连接于所述输入轴上、并位于所述第一离合器内毂和第一离合器外毂之间的第一离合器活塞腔盖和第一离合器平衡腔盖,且所述第一离合器活塞腔盖和第一离合器平衡腔盖分别密封连接于所述第一离合器活塞杆体两侧,以及连接于所述第一离合器活塞杆体和第一离合器平衡腔盖之间的第一回位弹簧组;Further, the first clutch piston structure includes a first clutch piston rod body arranged between the first clutch inner hub and the first clutch outer hub, one end of the first clutch piston rod body is connected to the first clutch main body Correspondingly, the other end is sealingly connected with the input shaft; the first clutch piston structure also includes a first clutch connected to the input shaft and located between the first clutch inner hub and the first clutch outer hub The piston chamber cover and the first clutch balance chamber cover, and the first clutch piston chamber cover and the first clutch balance chamber cover are respectively sealed and connected to both sides of the first clutch piston rod body, and connected to the first clutch piston The first return spring group between the rod body and the first clutch balance chamber cover;
所述第二离合器活塞结构包括设置于所述第二离合器内毂和第二离合器外毂之间的第二离合器活塞杆体,所述第二离合器活塞杆体一端与所述第二离合器主体对应、另一端与所述第二行星架密封连接;所述第二离合器活塞结构还包括连接于所述第二行星架上、并位于所述第二离合器内毂和第二离合器外毂之间的第二离合器活塞腔盖和第二离合器平衡腔盖,且所述第二离合器活塞腔盖和第二离合器平衡腔盖分别密封连接于所述第二离合器活塞杆体两侧,以及连接于所述第二离合器活塞杆体和第二离合器平衡腔盖之间的第二回位弹簧组;The second clutch piston structure includes a second clutch piston rod body arranged between the second clutch inner hub and the second clutch outer hub, one end of the second clutch piston rod body corresponds to the second clutch main body, and the other One end is sealingly connected with the second planet carrier; the second clutch piston structure also includes a second clutch connected to the second planet carrier and located between the second clutch inner hub and the second clutch outer hub. The clutch piston chamber cover and the second clutch balance chamber cover, and the second clutch piston chamber cover and the second clutch balance chamber cover are respectively sealed and connected to both sides of the second clutch piston rod body, and connected to the second clutch The second return spring group between the piston rod body and the second clutch balance chamber cover;
所述第三离合器活塞结构包括设置于所述第三离合器内毂和第三离合器外毂之间的第三离合器活塞杆体,所述第三离合器活塞杆体一端穿过所述第二离合器主体与所述第三离合器主体对应、另一端与所述第二行星架密封连接;所述第三离合器活塞结构还包括连接于所述第二行星架上、并位于所述第三离合器内毂和第三离合器外毂之间的第三离合器活塞腔盖和第三离合器平衡腔盖,且所述第三离合器活塞腔盖和第三离合器平衡腔盖分别密封连接于所述第三离合器活塞杆体两侧,以及连接于所述第三离合器活塞杆体和第三离合器平衡腔盖之间的第三回位弹簧组;The third clutch piston structure includes a third clutch piston rod body arranged between the third clutch inner hub and the third clutch outer hub, and one end of the third clutch piston rod body passes through the second clutch body and the second clutch body. The main body of the third clutch corresponds, and the other end is in sealing connection with the second planetary carrier; The third clutch piston chamber cover and the third clutch balance chamber cover between the clutch outer hubs, and the third clutch piston chamber cover and the third clutch balance chamber cover are respectively sealed and connected to both sides of the third clutch piston rod body, And a third return spring group connected between the third clutch piston rod body and the third clutch balance chamber cover;
所述制动器活塞结构还包括连接于所述壳体结构上的制动器活塞缸,设置于所述制动器活塞缸中的制动器活塞杆,以及设置于所述制动器活塞杆上并与所述壳体结构连接的制动器回位弹簧组,所述制动器活塞杆一端与所述制动器活塞缸连接、另一端与所述制动器主体对应。The brake piston structure also includes a brake piston cylinder connected to the housing structure, a brake piston rod disposed in the brake piston cylinder, and a brake piston rod disposed on the brake piston rod and connected to the housing structure A brake return spring set, one end of the brake piston rod is connected to the brake piston cylinder, and the other end corresponds to the brake main body.
进一步地,所述第三离合器平衡腔盖同时设置为所述第二离合器活塞腔盖,所述第三离合器外毂同时设置为所述第三离合器活塞腔盖。Further, the third clutch balance chamber cover is also set as the second clutch piston chamber cover, and the third clutch outer hub is also set as the third clutch piston chamber cover.
进一步地,所述第二太阳轮包括设置于所述输入轴的第二太阳轴部、以及与所述第二太阳轴部连接的第二太阳轮体,所述第二太阳轴部靠近所述第一行星排结构,所述第二行星轮与所述第二太阳轮体啮合;Further, the second sun gear includes a second sun shaft part arranged on the input shaft, and a second sun gear body connected to the second sun shaft part, and the second sun shaft part is close to the a first planetary row structure, the second planetary gear meshes with the second sun gear body;
所述第二行星架包括套设于所述第二太阳轴部上的行星架轴向部,以及与所述行星架轴向部垂直连接的行星架径向部,所述第二行星轮设置于所述行星架径向部上,所述第一离合器结构、第二离合器结构、第三离合器结构设置于所述第一行星排结构和所述行星架径向部之间;所述第一离合器外毂靠近所述第一行星排结构设置,所述第一离合器内毂连接于所述第二太阳轴部端部;所述第三离合器外毂连接于所述第二太阳轴部上,所述第二离合器活塞结构和第三离合器活塞结构均连接于所述行星架轴向部上。The second planet carrier includes a planet carrier axial portion sleeved on the second sun shaft portion, and a planet carrier radial portion vertically connected to the planet carrier axial portion, and the second planetary gear is set On the radial part of the planet carrier, the first clutch structure, the second clutch structure and the third clutch structure are arranged between the first planet row structure and the radial part of the planet carrier; the first The clutch outer hub is arranged close to the first planetary row structure, the first clutch inner hub is connected to the end of the second sun shaft; the third clutch outer hub is connected to the second sun shaft, Both the second clutch piston structure and the third clutch piston structure are connected to the axial portion of the planet carrier.
此外,本实用新型还提出一种离合器供油系统,包括如上所述的多离合器模块,以及设置于所述多离合器模块中的离合器油路结构;In addition, the utility model also proposes a clutch oil supply system, including the above-mentioned multi-clutch module, and a clutch oil circuit structure arranged in the multi-clutch module;
所述离合器油路结构包括主进油油路结构,以及分别与所述主进油油路结构连通的第一离合器油路、第二离合器油路、第三离合器油路及制动器油路,且所述第一离合器油路与所述第一离合器结构对应,所述第二离合器油路与所述第二离合器结构对应,所述第三离合器油路与第三离合器结构对应,所述制动器油路与所述制动器结构对应。The clutch oil passage structure includes a main oil inlet oil passage structure, and a first clutch oil passage, a second clutch oil passage, a third clutch oil passage and a brake oil passage respectively communicated with the main oil inlet oil passage structure, and The first clutch oil passage corresponds to the first clutch structure, the second clutch oil passage corresponds to the second clutch structure, the third clutch oil passage corresponds to the third clutch structure, and the brake oil The road corresponds to the structure of the brake.
进一步地,所述主进油油路结构包括分别轴向开设于所述输入轴中并相互独立的第一主油道、第二主油道、第三主油道及第四主油道;Further, the main oil inlet passage structure includes a first main oil passage, a second main oil passage, a third main oil passage and a fourth main oil passage axially opened in the input shaft and independent of each other;
所述第一离合器油路包括形成于所述第一离合器活塞腔盖和所述第一离合器活塞杆体之间的第一离合器活塞腔,以及形成于所述第一离合器平衡腔盖和所述第一离合器活塞杆体之间的第一离合器平衡腔,且所述第一离合器活塞腔与所述第一主油道连通,所述第一离合器平衡腔与所述第四主油道连通;The first clutch oil circuit includes a first clutch piston cavity formed between the first clutch piston cavity cover and the first clutch piston rod body, and a first clutch balance cavity formed between the first clutch balance cavity cover and the first clutch piston rod body. A first clutch balance chamber between the clutch piston rods, and the first clutch piston chamber communicates with the first main oil passage, and the first clutch balance chamber communicates with the fourth main oil passage;
所述第二离合器油路包括形成于所述第二离合器活塞腔盖和所述第二离合器活塞杆体之间的第二离合器活塞腔,以及形成于所述第二离合器平衡腔盖和所述第二离合器活塞杆体之间的第二离合器平衡腔,且所述第二离合器活塞腔与所述第二主油道连通,所述第二离合器平衡腔与所述第四主油道连通;The second clutch oil circuit includes a second clutch piston cavity formed between the second clutch piston cavity cover and the second clutch piston rod body, and a second clutch balance cavity cover formed between the second clutch balance cavity cover and the first clutch piston cavity. A second clutch balance chamber between the two clutch piston rods, and the second clutch piston chamber communicates with the second main oil passage, and the second clutch balance chamber communicates with the fourth main oil passage;
所述第三离合器油路包括形成于所述第三离合器活塞腔盖和所述第三离合器活塞杆体之间的第三离合器活塞腔,以及形成于所述第三离合器平衡腔盖和所述第三离合器活塞杆体之间的第三离合器平衡腔,且所述第三离合器活塞腔与所述第三主油道连通,所述第三离合器平衡腔与所述第四主油道连通。The third clutch oil circuit includes a third clutch piston cavity formed between the third clutch piston cavity cover and the third clutch piston rod body, and a third clutch balance cavity cover formed between the third clutch balance cavity cover and the first clutch piston cavity. The third clutch balance chamber between the three clutch piston rods, and the third clutch piston chamber communicates with the third main oil passage, and the third clutch balance chamber communicates with the fourth main oil passage.
进一步地,所述主进油油路结构还包括与所述输入轴连接的油道轴,以及分别开设于所述油道轴径向上的第一进油通道、第二进油通道、第三进油通道及第四进油通道;Further, the main oil inlet oil passage structure also includes an oil passage shaft connected to the input shaft, and a first oil inlet passage, a second oil inlet passage, a third The oil inlet channel and the fourth oil inlet channel;
还包括分别开设于所述输入轴径向上的第一连接油道、第二连接油道、第三连接油道及第四连接油道,且所述第一进油通道通过所述第一连接油道与所述第一主油道连通,所述第二进油通道通过所述第二连接油道与所述第二主油道连通,所述第三进油通道通过所述第三连接油道与所述第三主油道连通,所述第四进油通道通过所述第四连接油道与所述第四主油道连通。It also includes a first connecting oil passage, a second connecting oil passage, a third connecting oil passage and a fourth connecting oil passage respectively opened in the radial direction of the input shaft, and the first oil inlet passage passes through the first connecting oil passage The oil passage communicates with the first main oil passage, the second oil inlet passage communicates with the second main oil passage through the second connecting oil passage, and the third oil inlet passage communicates with the second main oil passage through the third connection The oil passage communicates with the third main oil passage, and the fourth oil inlet passage communicates with the fourth main oil passage through the fourth connecting oil passage.
进一步地,所述主进油油路结构还包括设置于所述油道轴上的第一缸套结构,以及设置于所述输入轴上多个第一密封圈;且所述第一缸套结构与所述输入轴对应,所述第一密封圈与所述第一缸套结构紧密接触,所述第一连接油道、第二连接油道、第三连接油道及第四连接油道分别隔设于两个所述第一密封圈之间;Further, the main oil inlet oil passage structure also includes a first cylinder liner structure disposed on the oil passage shaft, and a plurality of first sealing rings disposed on the input shaft; and the first cylinder liner The structure corresponds to the input shaft, the first sealing ring is in close contact with the first cylinder liner structure, the first connecting oil passage, the second connecting oil passage, the third connecting oil passage and the fourth connecting oil passage respectively arranged between the two first sealing rings;
所述第一缸套结构上开设有多个第一缸套油道,所述第一进油通道和第一连接油道之间、所述第二进油通道和第二连接油道之间、所述第三进油通道和第三连接油道之间、所述第四进油通道和第四连接油道之间均通过一个所述第一缸套油道对应连通。The first cylinder liner structure is provided with a plurality of first cylinder liner oil passages, between the first oil inlet passage and the first connecting oil passage, between the second oil inlet passage and the second connecting oil passage , The third oil inlet passage and the third connecting oil passage, and the fourth oil inlet passage and the fourth connecting oil passage are all communicated through one of the first cylinder liner oil passages.
进一步地,所述主进油油路结构还包括分别开设于所述输入轴径向上的第一活塞油道、第一平衡油道、第二活塞油道、第二平衡油道、第三活塞油道、第三平衡油道;Further, the main oil inlet oil passage structure also includes a first piston oil passage, a first balance oil passage, a second piston oil passage, a second balance oil passage, a third piston oil passage respectively opened in the radial direction of the input shaft. Oil passage, the third balance oil passage;
所述第一活塞油道连通所述第一离合器活塞腔和第一主油道,所述第一平衡油道连通所述第一离合器平衡腔和所述第四主油道;所述第二活塞油道连通所述第二离合器活塞腔和第二主油道,所述第二平衡油道连通所述第二离合器平衡腔和所述第四主油道;所述第三活塞油道连通所述第三离合器活塞腔和第三主油道,所述第三平衡油道连通所述第三离合器平衡腔和所述第四主油道,且所述第三平衡油道与所述第二平衡油道连通。The first piston oil passage communicates with the first clutch piston cavity and the first main oil passage, and the first balance oil passage communicates with the first clutch balance chamber and the fourth main oil passage; the second The piston oil passage communicates with the second clutch piston chamber and the second main oil passage, and the second balance oil passage communicates with the second clutch balance chamber and the fourth main oil passage; the third piston oil passage communicates with The third clutch piston chamber and the third main oil passage, the third balance oil passage communicates with the third clutch balance chamber and the fourth main oil passage, and the third balance oil passage is connected to the first The two balance oil passages are connected.
进一步地,所述主进油油路结构还包括分别开设于所述第二太阳轮径向上的第二活塞辅助通道、第二平衡辅助通道、第三活塞辅助通道、第三平衡辅助通道;Further, the main oil inlet oil passage structure also includes a second piston auxiliary channel, a second balance auxiliary channel, a third piston auxiliary channel, and a third balance auxiliary channel respectively opened in the radial direction of the second sun gear;
所述第二活塞辅助通道连通所述第二离合器活塞腔和第二活塞油道,所述第二平衡辅助通道连通所述第二离合器平衡腔和所述第二平衡油道;所述第三活塞辅助通道连通所述第三离合器活塞腔和第三活塞油道,所述第三平衡辅助通道连通所述第三离合器平衡腔和所述第三平衡油道,且所述第三平衡辅助通道与所述第二平衡辅助通道连通,所述第三平衡油道与所述第二平衡油道重合。The second piston auxiliary passage communicates with the second clutch piston chamber and the second piston oil passage, and the second balance auxiliary passage communicates with the second clutch balance chamber and the second balance oil passage; the third The auxiliary piston passage communicates with the third clutch piston chamber and the third piston oil passage, the third balance auxiliary passage communicates with the third clutch balance chamber and the third balance oil passage, and the third balance auxiliary passage It communicates with the second balance auxiliary passage, and the third balance oil passage coincides with the second balance oil passage.
进一步地,所述主进油油路结构还包括分别开设于所述第二行星架径向上的第二活塞过渡通道、第二平衡过渡通道、第三活塞过渡通道、第三平衡过渡通道;Further, the main oil inlet oil passage structure also includes a second piston transition channel, a second balance transition channel, a third piston transition channel, and a third balance transition channel respectively opened in the radial direction of the second planet carrier;
所述第二活塞过渡通道连通所述第二离合器活塞腔和第二活塞辅助通道,所述第二平衡过渡通道连通所述第二离合器平衡腔和所述第二平衡辅助通道;所述第三活塞过渡通道连通所述第三离合器活塞腔和第三活塞辅助通道,所述第三平衡过渡通道连通所述第三离合器平衡腔和所述第三平衡辅助通道;且所述第三平衡过渡通道与所述第二平衡过渡通道连通,所述第三平衡辅助通道与所述第二平衡辅助通道重合。The second piston transition channel communicates with the second clutch piston cavity and the second piston auxiliary channel, and the second balance transition channel communicates with the second clutch balance cavity and the second balance auxiliary channel; the third The piston transition channel communicates with the third clutch piston cavity and the third piston auxiliary channel, and the third balance transition channel communicates with the third clutch balance cavity and the third balance auxiliary channel; and the third balance transition channel In communication with the second balanced transition channel, the third balanced auxiliary channel coincides with the second balanced auxiliary channel.
进一步地,所述主进油油路结构还包括设置于所述第二太阳轮上的第二缸套结构,以及设置于所述输入轴上多个第二密封圈;且所述第二缸套结构与所述输入轴对应,所述第二密封圈与所述第二缸套结构紧密接触,所述第二活塞辅助通道、第二平衡辅助通道、第三活塞辅助通道、第三平衡辅助通道分别隔设于两个所述第二密封圈之间;Further, the main oil inlet oil passage structure also includes a second cylinder liner structure arranged on the second sun gear, and a plurality of second sealing rings arranged on the input shaft; and the second cylinder The sleeve structure corresponds to the input shaft, the second sealing ring is in close contact with the second cylinder liner structure, the second piston auxiliary passage, the second balance auxiliary passage, the third piston auxiliary passage, the third balance auxiliary passage The channels are separated between the two second sealing rings;
所述第二缸套结构上开设有多个第二缸套油道,所述第二活塞辅助通道与第二活塞过渡通道之间、第二平衡辅助通道与第二平衡过渡通道之间、第三活塞辅助通道与第三活塞过渡通道之间、第三平衡辅助通道与第三平衡过渡通道之间均通过一个所述第二缸套油道对应连通。The second cylinder liner structure is provided with a plurality of second cylinder liner oil passages, between the second piston auxiliary passage and the second piston transition passage, between the second balance auxiliary passage and the second balance transition passage, and between the second piston auxiliary passage and the second balance transition passage. The three-piston auxiliary passages communicate with the third piston transition passage, and the third balance auxiliary passage and the third balance transition passage communicate through one of the second cylinder liner oil passages.
进一步地,所述主进油油路结构还包括设置于所述第二行星架外的第三缸套结构,以及设置于所述第二太阳轮上多个第三密封圈;且所述第三缸套结构与所述第二太阳轮对应,所述第三密封圈与所述第三缸套结构紧密接触,所述第二活塞过渡通道、第二平衡过渡通道、第三活塞过渡通道、第三平衡过渡通道分别隔设于两个所述第二密封圈之间;Further, the main oil inlet oil passage structure also includes a third cylinder liner structure arranged outside the second planet carrier, and a plurality of third sealing rings arranged on the second sun gear; and the first The three-cylinder liner structure corresponds to the second sun gear, the third sealing ring is in close contact with the third cylinder liner structure, the second piston transition passage, the second balance transition passage, the third piston transition passage, The third balanced transition channel is separated between the two second sealing rings;
所述第三缸套结构上开设有多个第三缸套油道,所述第二离合器活塞腔与第二活塞过渡通道之间、第二离合器平衡腔与第二平衡过渡通道之间、第三离合器活塞腔与第三活塞过渡通道之间、第三离合器平衡腔与第三平衡过渡通道之间均通过一个所述第三缸套油道对应连通。The third cylinder liner structure is provided with a plurality of third cylinder liner oil passages, between the second clutch piston chamber and the second piston transition passage, between the second clutch balance chamber and the second balance transition passage, the first The three-clutch piston cavity and the third piston transition channel, and the third clutch balance cavity and the third balance transition channel are in corresponding communication through one third cylinder liner oil channel.
进一步地,所述主进油油路结构还包括分别开设于所述输入轴径向上的行星排润滑通道,所述行星排润滑通道连通所述第四主油道和所述第一行星排结构。Further, the main oil inlet oil passage structure also includes planetary row lubrication passages opened in the radial direction of the input shaft, and the planetary row lubrication passages communicate with the fourth main oil passage and the first planetary row structure .
进一步地,所述第一主油道、第二主油道、第三主油道及第四主油道均设置为一端开口一端封闭的盲孔,且所述第一主油道、第二主油道、第三主油道及第四主油道的开口端均通过密封球过盈密封。Further, the first main oil passage, the second main oil passage, the third main oil passage and the fourth main oil passage are all set as blind holes with one end open and one end closed, and the first main oil passage, the second main oil passage The opening ends of the main oil passage, the third main oil passage and the fourth main oil passage are all interference-sealed by sealing balls.
进一步地,所述第一离合器油路包括形成于所述第一离合器外毂和第一离合器内毂之间的第一离合器润滑冷却腔,以及开设于所述第一离合器内毂上并与所述第一离合器主体对应的第一内毂润滑冷却通道,且所述第一内毂润滑冷却通道通过所述第一离合器润滑冷却腔与所述第四主油道连通;Further, the first clutch oil circuit includes a first clutch lubricating and cooling cavity formed between the first clutch outer hub and the first clutch inner hub, and a cavity opened on the first clutch inner hub and connected to the first clutch inner hub. The first inner hub lubricating cooling channel corresponding to the first clutch body, and the first inner hub lubricating cooling channel communicates with the fourth main oil channel through the first clutch lubricating cooling cavity;
所述第二离合器油路包括开设于所述第二离合器内毂上并与所述第二离合器主体对应的第二内毂润滑冷却通道,以及开设于所述第一离合器外毂上的第一外毂润滑冷却通道,且所述第二内毂润滑冷却通道通过所述第一外毂润滑冷却通道、第一内毂润滑冷却通道及第一离合器润滑冷却腔与所述第四主油道连通;The second clutch oil circuit includes a second inner hub lubricating and cooling passage opened on the second clutch inner hub and corresponding to the second clutch main body, and a first inner hub lubricating and cooling passage opened on the first clutch outer hub. The outer hub lubricating cooling channel, and the second inner hub lubricating cooling channel communicates with the fourth main oil channel through the first outer hub lubricating cooling channel, the first inner hub lubricating cooling channel and the first clutch lubricating cooling cavity ;
所述第三离合器油路包括开设于所述第三离合器内毂上并与所述第三离合器主体对应的第三内毂润滑冷却通道,且所述第三内毂润滑冷却通道通过所述第一外毂润滑冷却通道、第一内毂润滑冷却通道及第一离合器润滑冷却腔与所述第四主油道连通。The third clutch oil passage includes a third inner hub lubricating and cooling passage opened on the third clutch inner hub and corresponding to the third clutch main body, and the third inner hub lubricating and cooling passage passes through the third inner hub lubricating and cooling passage. An outer hub lubricating and cooling passage, a first inner hub lubricating and cooling passage and a first clutch lubricating and cooling cavity communicate with the fourth main oil passage.
进一步地,所述主进油油路结构还包括开设于所述壳体结构上的第五主油道;Further, the main oil inlet oil passage structure also includes a fifth main oil passage opened on the housing structure;
所述制动器油路包括形成于所述制动器活塞缸和制动器活塞杆之间的制动器活塞腔,开设于所述制动器内毂上并与所述制动器主体对应的制动器润滑冷却通道,开设于所述第二离合器外毂上的第二外毂润滑冷却通道,开设于所述第三离合器外毂上的第三外毂润滑冷却通道,以及开设于所述第二齿圈上的齿圈润滑冷却通道;且所述制动器活塞腔与所述第五主油道连通,所述制动器润滑冷却通道通过所述齿圈润滑冷却通道、第二外毂润滑冷却通道、第三外毂润滑冷却通道与所述第三内毂润滑冷却通道和所述第二内毂润滑冷却通道连通。The brake oil circuit includes a brake piston cavity formed between the brake piston cylinder and the brake piston rod, a brake lubricating and cooling passage opened on the brake inner hub and corresponding to the brake main body, opened in the first The second outer hub lubricating and cooling channel on the second clutch outer hub, the third outer hub lubricating and cooling channel opened on the third clutch outer hub, and the ring gear lubricating and cooling channel opened on the second ring gear; And the brake piston cavity communicates with the fifth main oil passage, and the brake lubrication cooling passage passes through the ring gear lubrication cooling passage, the second outer hub lubrication cooling passage, the third outer hub lubrication cooling passage and the first The three inner hub lubricating and cooling passages communicate with the second inner hub lubricating and cooling passage.
此外,本实用新型还提出一种电控液力式自动变速器,包括如上所述的离合器供油系统。In addition, the utility model also proposes an electronically controlled hydraulic automatic transmission, including the above-mentioned clutch oil supply system.
本实用新型具有如下突出的优点:The utility model has the following outstanding advantages:
1、多离合器模块通过内外嵌套巢式结构的合理组合布置,实现三个湿式离合器结构和一个制动器结构的模块化集成设计,使得所占轴向尺寸较短,结构紧凑,更有利于电控液压式自动变速器的整机布置;1. The multi-clutch module realizes the modular integrated design of three wet clutch structures and one brake structure through the reasonable combination and arrangement of inner and outer nested structures, which makes the occupied axial dimension shorter, compact in structure, and more conducive to electronic control The overall layout of the hydraulic automatic transmission;
2、多离合器模块具有新型的离合器供油系统,分别可实现三个离合器结构和一个制动器结构的活塞腔、平衡腔及润滑冷却的供油;2. The multi-clutch module has a new type of clutch oil supply system, which can respectively realize the oil supply for the piston cavity, balance cavity and lubrication and cooling of three clutch structures and one brake structure;
3、多离合器模块轴向尺寸短,整体结构紧凑,因此可灵活应用于六档电控液压式自动变速器;另外,在该多离合器模块的基础上,通过在其前端或后端增加行星排,和在其径向外端增加制动器或单向离合器,可实现在更多档位如八档或九档电控液压式自动变速器中的应用;3. The multi-clutch module has a short axial dimension and a compact overall structure, so it can be flexibly applied to six-speed electronically controlled hydraulic automatic transmissions; in addition, on the basis of the multi-clutch module, by adding a planetary row at the front or rear end, And adding a brake or one-way clutch at its radially outer end can realize the application in more gears such as eight-speed or nine-speed electronically controlled hydraulic automatic transmission;
4、多离合器模块结构更紧凑,更有利于缩短轴向空间,有利于轻量化设计,有利于降低成本;4. The multi-clutch module has a more compact structure, which is more conducive to shortening the axial space, is conducive to lightweight design, and is conducive to reducing costs;
5、多离合器模块的离合器供油系统充分利用了多离合器模块本身零部件结构优势,布置了活塞腔和平衡腔以及润滑冷却所需的不同油道,多离合器模块本身不需要增加额外的油道零部件结构,降低了制造成本;5. The clutch oil supply system of the multi-clutch module makes full use of the structural advantages of the multi-clutch module itself, and arranges the piston chamber, balance chamber and different oil passages required for lubrication and cooling. The multi-clutch module itself does not need to add additional oil passages The structure of parts reduces the manufacturing cost;
6、多离合器模块的离合器供油系统利用一个输入轴,通过布置多个轴向油道和径向油道,形成多路相互独立的油道,实现了多离合器模块多路油路供油的需求,且该输入轴为为车辆变速器中常见类型的细长型轴,结构易实现,工艺简单,降低了制造成本。6. The clutch oil supply system of the multi-clutch module uses one input shaft to form multiple independent oil passages by arranging multiple axial oil passages and radial oil passages, and realizes the multi-channel oil supply of the multi-clutch module. requirements, and the input shaft is a slender shaft of a common type in vehicle transmissions, the structure is easy to realize, the process is simple, and the manufacturing cost is reduced.
附图说明Description of drawings
图1是本实用新型实施例所述多离合器模块的剖视结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a multi-clutch module according to an embodiment of the present invention;
图2是本实用新型实施例所述离合器供油系统的剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of the clutch oil supply system according to the embodiment of the present invention;
图3是本实用新型实施例所述离合器供油系统的输入轴的立体结构示意图一;Fig. 3 is a three-dimensional structural schematic diagram 1 of the input shaft of the clutch oil supply system according to the embodiment of the present invention;
图4是本实用新型实施例所述离合器供油系统的输入轴的立体结构示意图二。Fig. 4 is a second perspective view of the input shaft of the clutch oil supply system according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-第一离合器结构,11-第一离合器摩擦片,12-第一离合器钢片,13-第一离合器末端钢片,14-第一离合器卡环,15-第一离合器活塞杆体,16-第一离合器活塞腔盖,17-第一回位弹簧组,18-第一离合器平衡腔盖,19-第一离合器腔盖卡环,20-第一离合器活塞密封环,21-第一离合器内毂,22-第一离合器外毂(第二离合器内毂),3-第二离合器结构,31-第二离合器摩擦片,32-第二离合器钢片,33-第二离合器末端钢片,34-第二离合器卡环,35-第二离合器活塞杆体,36-第二回位弹簧组,37-第二离合器平衡腔盖,38-第二离合器腔盖卡环,39-第二离合器外毂(第三离合器外毂),40-油道轴,41-第一缸套结构,5-第三离合器结构,51-第三离合器摩擦片,52-第三离合器钢片,53-第三离合器末端钢片,54-第三离合器卡环,55-第三离合器活塞杆体,56-第三回位弹簧组,57-第三离合器平衡腔盖,58-第三离合器内毂(第一齿圈),6-制动器结构,61-制动器摩擦片,62-制动器钢片,63-制动器末端钢片,64-制动器钢片卡环,65-制动器活塞杆体,66-制动器活塞缸,67-制动器活塞缸卡环,68-制动器回位弹簧组,69-制动器内毂,7-第一行星排结构,71-第一太阳轮,72-第一行星架,73-第一齿轮垫片,74-第一齿轮滚针,75-第一行星轮,8-第二行星排结构,81-第二太阳轮,82-第二行星轮,83-第二齿轮滚针,84-第二齿轮垫片,85-第二行星架,86-第二齿圈,9-输入轴,10-壳体结构,(91,92)-第一轴承,93-第二轴承,94-第三轴承,95-第三密封圈,96-第二密封圈,97-第三缸套结构,98-第二缸套结构,99-第一密封圈,(101,102,103,104)-密封球,f1-第一油道,f2-第二油道,f3-第三油道,f4-第四油道,1a-第一离合器活塞腔,1b-第一离合器平衡腔,3a-第二离合器活塞腔,3b-第二离合器平衡腔,5a-第三离合器活塞腔,5b-第三离合器平衡腔,6a-制动器活塞腔,8b-第二活塞辅助通道,8a-第二平衡辅助通道(第三平衡辅助通道),8c-第三活塞辅助通道,8e-第二活塞过渡通道,8d-第二平衡过渡通道,8h-第三活塞过渡通道,8f-第三平衡过渡通道,8g-第四辅助过渡通道,9c-第一主油道,9h-第二主油道,9j-第三主油道,9a-第四主油道,9m-第一连接油道,9n-第二连接油道,9p第三连接油道,9r-第四连接油道,9d-第一活塞油道,9e-第一平衡油道,9i-第二活塞油道,9g-第二平衡油道(第三平衡油道),9k-第三活塞油道,10a-第五主油道,21a-第一内毂润滑冷却通道,22a-第二内毂润滑冷却通道(第一外毂润滑冷却通道),39a-第三外毂润滑冷却通道,39b-第二外毂润滑冷却通道,40b-第一进油通道,40c-第二进油通道,40d-第三进油通道,40a-第四进油通道,(41b,41c,41d,41a)-第一缸套油道,58a-第三内毂润滑冷却通道,66a-活塞缸油道,69a-制动器润滑冷却通道,86a-齿圈润滑冷却通道,(97a,97b)-第三缸套油道,(98a,98b,98c)-第二缸套油道。1-first clutch structure, 11-first clutch friction plate, 12-first clutch steel plate, 13-first clutch end steel plate, 14-first clutch snap ring, 15-first clutch piston rod body, 16- The first clutch piston chamber cover, 17-the first return spring set, 18-the first clutch balance chamber cover, 19-the first clutch chamber cover snap ring, 20-the first clutch piston seal ring, 21-the inside of the first clutch Hub, 22-first clutch outer hub (second clutch inner hub), 3-second clutch structure, 31-second clutch friction plate, 32-second clutch steel plate, 33-second clutch end steel plate, 34 -second clutch snap ring, 35-second clutch piston rod body, 36-second return spring set, 37-second clutch balance chamber cover, 38-second clutch chamber cover snap ring, 39-second clutch outer hub (third clutch outer hub), 40-oil passage shaft, 41-first cylinder liner structure, 5-third clutch structure, 51-third clutch friction plate, 52-third clutch steel plate, 53-third clutch End steel plate, 54-third clutch snap ring, 55-third clutch piston rod body, 56-third return spring group, 57-third clutch balance chamber cover, 58-third clutch inner hub (first ring gear ), 6-brake structure, 61-brake friction plate, 62-brake steel plate, 63-brake end steel plate, 64-brake steel plate snap ring, 65-brake piston rod body, 66-brake piston cylinder, 67-brake piston Cylinder snap ring, 68-brake return spring set, 69-brake inner hub, 7-first planetary row structure, 71-first sun gear, 72-first planet carrier, 73-first gear spacer, 74- The needle roller of the first gear, 75-the first planetary wheel, 8-the second planetary row structure, 81-the second sun gear, 82-the second planetary wheel, 83-the needle roller of the second gear, 84-the spacer of the second gear , 85-second planet carrier, 86-second ring gear, 9-input shaft, 10-housing structure, (91,92)-first bearing, 93-second bearing, 94-third bearing, 95- The third sealing ring, 96-the second sealing ring, 97-the third cylinder liner structure, 98-the second cylinder liner structure, 99-the first sealing ring, (101,102,103,104)-seal ball, f1-the first Oil passage, f2-second oil passage, f3-third oil passage, f4-fourth oil passage, 1a-first clutch piston chamber, 1b-first clutch balance chamber, 3a-second clutch piston chamber, 3b- Second clutch balance chamber, 5a-third clutch piston chamber, 5b-third clutch balance chamber, 6a-brake piston chamber, 8b-second piston auxiliary channel, 8a-second balance auxiliary channel (third balance auxiliary channel) , 8c-third piston auxiliary channel, 8e-second piston transition channel, 8d-second balance transition channel, 8h-third piston transition channel, 8f-third balance transition channel, 8g-fourth auxiliary transition channel, 9c -1st main oil gallery, 9h-second main oil gallery, 9j-third Main oil passage, 9a-fourth main oil passage, 9m-first connecting oil passage, 9n-second connecting oil passage, 9p third connecting oil passage, 9r-fourth connecting oil passage, 9d-first piston oil passage , 9e-first balance oil passage, 9i-second piston oil passage, 9g-second balance oil passage (third balance oil passage), 9k-third piston oil passage, 10a-fifth main oil passage, 21a- The first inner hub lubricating and cooling channel, 22a-the second inner hub lubricating and cooling channel (the first outer hub lubricating and cooling channel), 39a-the third outer hub lubricating and cooling channel, 39b-the second outer hub lubricating and cooling channel, 40b-the first One oil inlet passage, 40c-the second oil inlet passage, 40d-the third oil inlet passage, 40a-the fourth oil inlet passage, (41b, 41c, 41d, 41a)-the first cylinder liner oil passage, 58a-the third Inner hub lubricating and cooling channel, 66a-piston cylinder oil channel, 69a-brake lubricating and cooling channel, 86a-ring gear lubricating and cooling channel, (97a, 97b)-third cylinder liner oil channel, (98a, 98b, 98c)-the first Two-cylinder liner oil passage.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中各图中相同的标号表示相同的部分。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same reference numerals in the various drawings represent the same parts. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but not to be construed as limiting the present utility model.
如图1所示,本实用新型提出一种多离合器模块,包括壳体结构10,设置于该壳体结构10中的输入轴9、第一行星排结构7、第二行星排结构8、第一离合器结构1、第二离合器结构3、第三离合器结构5及制动器结构6。多个离合器结构、制动器结构及行星排结构构成的上述多离合器模块,通过不同离合器结构的接合和分离,可实现不同档位的切换。而且,通过设置多个离合器结构、制动器结构及行星排结构,可以增多挡位数,使得汽车的燃油消耗更低,经济性更好。As shown in Figure 1, the utility model proposes a multi-clutch module, including a housing structure 10, an input shaft 9, a first planetary row structure 7, a second planetary row structure 8, a A clutch structure 1 , a second clutch structure 3 , a third clutch structure 5 and a brake structure 6 . The above-mentioned multi-clutch module composed of multiple clutch structures, brake structures and planetary row structures can realize the switching of different gears through the engagement and separation of different clutch structures. Moreover, by arranging multiple clutch structures, brake structures and planetary row structures, the number of gears can be increased, so that the fuel consumption of the car is lower and the economy is better.
而且,上述第一行星排结构7和第二行星排结构8分别设置于该输入轴9两端,该第一离合器结构1、第二离合器结构3、第三离合器结构5及制动器结构6设置于该第一行星排结构7和第二行星排结构8之间,且该第一离合器结构1连接于该第二行星排结构8和输入轴9上,该第二离合器结构3连接于第二行星排结构8和输入轴9上,该第三离合器结构5连接于第一行星排结构7和输入轴9上,该制动器结构6连接于第二行星排结构8和壳体结构10上。这样,便于将上述多个离合器结构和制动器结构与两侧的行星排结构进行连接,也便于将多个离合器结构和制动器结构进行集中布置。而且,该第一离合器结构1位于输入轴9径向外侧,该第二离合器结构3和第三离合器结构5并排位于第一离合器结构1外侧,且该制动器结构6位于第二离合器结构3和第三离合器结构5外侧。这样,就能够将三个离合器结构和一个制动器结构采用内外嵌套的巢式结构集成设计在一块,即使得多个离合器结构和制动器结构更可能地相对集中,从而使得多个离合器结构和制动器结构能够做到充分的嵌套布置,从而使得离合器结构和制动器结构的布置实现高度的集成。如此,轴向所占尺寸不大于两个离合器结构单独轴向布置时所占尺寸,更有效地缩短了轴向空间,使得轴向结构更紧凑,更有利于变速器在前置前驱横置车辆上的整机布置。Moreover, the above-mentioned first planetary row structure 7 and second planetary row structure 8 are respectively arranged at both ends of the input shaft 9, and the first clutch structure 1, the second clutch structure 3, the third clutch structure 5 and the brake structure 6 are arranged on Between the first planetary row structure 7 and the second planetary row structure 8, and the first clutch structure 1 is connected to the second planetary row structure 8 and the input shaft 9, and the second clutch structure 3 is connected to the second planetary row structure The third clutch structure 5 is connected to the first planetary row structure 7 and the input shaft 9 , and the brake structure 6 is connected to the second planetary row structure 8 and the housing structure 10 . In this way, it is convenient to connect the above-mentioned multiple clutch structures and brake structures with the planetary row structures on both sides, and it is also convenient to centrally arrange the multiple clutch structures and brake structures. Moreover, the first clutch structure 1 is located radially outside of the input shaft 9, the second clutch structure 3 and the third clutch structure 5 are located side by side outside the first clutch structure 1, and the brake structure 6 is located between the second clutch structure 3 and the second clutch structure. Three-clutch structure 5 outside. In this way, three clutch structures and one brake structure can be integrated and designed in a nested structure inside and outside, that is, multiple clutch structures and brake structures are more likely to be relatively concentrated, so that multiple clutch structures and brake structures A fully nested arrangement can be achieved, so that the arrangement of the clutch structure and the brake structure can be highly integrated. In this way, the size occupied by the axial direction is not larger than the size occupied when the two clutch structures are separately arranged axially, which more effectively shortens the axial space, makes the axial structure more compact, and is more conducive to the use of the transmission on a front-front drive transverse vehicle machine layout.
进一步地,上述第一行星排结构7包括设置于输入轴9一端的第一太阳轮71和第一行星架72,设置于第一行星架72上、并与第一太阳轮71啮合的第一行星轮75,以及与第一行星轮75啮合的第一齿圈58。第一太阳轮71可驱动第一行星轮75转动,从而驱动第一齿圈58转动。而且,该第一行星排结构7还包括设置于第一行星架72和第一行星轮75径向之间的第一齿轮垫片73,用于对二者之间的径向间隙进行填充。该第一行星排结构7还包括设置于第一行星架72和第一行星轮75轴向之间的第一齿轮滚针74,一方面可以对二者之间的轴向间隙进行填充,另一方面还便于二者相对转动。此外,该第一行星排结构7还包括设置于第一太阳轮71和第一齿圈之间、第一齿圈与第一离合器结构之间的第一轴承(91,92),可以保证第一太阳轮71和第一齿圈之间、第一齿圈与第一离合器结构之间均可相对转动。Further, the above-mentioned first planet row structure 7 includes a first sun gear 71 and a first planet carrier 72 arranged at one end of the input shaft 9 , and a first planet carrier 72 arranged on the first planet carrier 72 and meshed with the first sun gear 71 The planetary gear 75, and the first ring gear 58 meshing with the first planetary gear 75. The first sun gear 71 can drive the first planetary gear 75 to rotate, thereby driving the first ring gear 58 to rotate. Moreover, the first planetary row structure 7 further includes a first gear spacer 73 arranged radially between the first planet carrier 72 and the first planetary gear 75 for filling the radial gap therebetween. The first planet row structure 7 also includes a first gear needle roller 74 arranged axially between the first planet carrier 72 and the first planet wheel 75, on the one hand, it can fill the axial gap between the two, and on the other hand On the one hand, it is also convenient for the relative rotation of the two. In addition, the first planetary row structure 7 also includes first bearings (91, 92) arranged between the first sun gear 71 and the first ring gear, and between the first ring gear and the first clutch structure, which can ensure that the first Both the sun gear 71 and the first ring gear, and between the first ring gear and the first clutch structure can rotate relative to each other.
此外,所述第二行星排结构8包括设置于所述输入轴9另一端的第二太阳轮81和第二行星架85,设置于第二行星架85上、并与第二太阳轮81啮合的第二行星轮82,以及与第二行星轮82啮合的第二齿圈86。第二太阳轮81可驱动第二行星轮82转动,从而驱动第二齿圈86转动。而且,该第二行星排结构8还包括设置于第二行星架85和第二行星轮82径向之间的第二齿轮垫片84,用于对二者之间的径向间隙进行填充。该第二行星排结构8还包括设置于第二行星架85和第二行星轮82轴向之间的第二齿轮滚针83,一方面可以对二者之间的轴向间隙进行填充,另一方面还便于二者相对转动。此外,第二行星架85与第二太阳轮81之间还设置有第二轴承93,保证二者可以相对转动;第二太阳轮81和输入轴9之间设置有第三轴承94,也可以保证二者可以相对转动。In addition, the second planetary row structure 8 includes a second sun gear 81 and a second planet carrier 85 arranged on the other end of the input shaft 9 , arranged on the second planet carrier 85 and meshed with the second sun gear 81 The second planetary gear 82 and the second ring gear 86 meshing with the second planetary gear 82 . The second sun gear 81 can drive the second planetary gear 82 to rotate, thereby driving the second ring gear 86 to rotate. Moreover, the second planetary row structure 8 also includes a second gear spacer 84 arranged radially between the second planetary carrier 85 and the second planetary gear 82 , for filling the radial gap therebetween. The second planetary row structure 8 also includes a second gear needle roller 83 arranged between the second planetary carrier 85 and the second planetary wheel 82 in the axial direction. On the one hand, the axial gap between the two can be filled, and on the other hand On the one hand, it is also convenient for the relative rotation of the two. In addition, a second bearing 93 is also provided between the second planet carrier 85 and the second sun gear 81 to ensure that the two can rotate relative to each other; a third bearing 94 is provided between the second sun gear 81 and the input shaft 9, which can also be Ensure that the two can rotate relative to each other.
而且,上述第一离合器结构1连接于输入轴9和第二太阳轮81上,通过第一离合器结构1可实现输入轴9和第二太阳轮81的结合和分离,可实现一种换挡形式;上述第二离合器结构5连接于输入轴9和第二行星架85上,通过第二离合器结构3可实现输入轴9和第二行星架85的结合和分离,可实现另一种换挡形式;上述第三离合器结构5连接于第一齿圈58和第二行星架85上,通过第三离合器结构5可实现第一齿圈58和第二行星架85的结合和分离,可实现另一种换挡形式;上述制动器结构6连接于壳体结构10和第二太阳轮81上、或连接于壳体结构10和第二行星架85上,第二齿圈86隔设于第二离合器结构3和制动器结构6之间,通过该制动器结构6可实现对第二太阳轮81或第二行星架85的制动。Moreover, the above-mentioned first clutch structure 1 is connected to the input shaft 9 and the second sun gear 81, the combination and separation of the input shaft 9 and the second sun gear 81 can be realized through the first clutch structure 1, and a gear shifting form can be realized The above-mentioned second clutch structure 5 is connected to the input shaft 9 and the second planet carrier 85, the combination and separation of the input shaft 9 and the second planet carrier 85 can be realized through the second clutch structure 3, and another shifting form can be realized The above-mentioned third clutch structure 5 is connected on the first ring gear 58 and the second planet carrier 85, the combination and separation of the first ring gear 58 and the second planet carrier 85 can be realized through the third clutch structure 5, and another A shifting form; the above-mentioned brake structure 6 is connected to the housing structure 10 and the second sun gear 81, or connected to the housing structure 10 and the second planet carrier 85, and the second ring gear 86 is separated from the second clutch structure 3 and the brake structure 6, the second sun gear 81 or the second planet carrier 85 can be braked through the brake structure 6.
此外,上述第一离合器结构1、第二离合器结构3、第三离合器结构5及制动器结构均可设置为多片式湿式离合器。进一步地,该第一离合器结构1包括设置于输入轴9和第二太阳轮81上的第一离合器壳体,以及设置于第一离合器壳体中的第一离合器主体和第一离合器活塞结构;且第一离合器主体连接于第一离合器壳体上,第一离合器活塞结构一端与第一离合器主体对应、另一端与输入轴9连接。通过第一离合器活塞结构可以驱动第一离合器主体及第一离合器壳体结合或分离,从而实现与第一离合器壳体连接的输入轴9和第二太阳轮81的结合或分离。In addition, the first clutch structure 1 , the second clutch structure 3 , the third clutch structure 5 and the brake structure can all be configured as multi-plate wet clutches. Further, the first clutch structure 1 includes a first clutch housing disposed on the input shaft 9 and the second sun gear 81, and a first clutch main body and a first clutch piston structure disposed in the first clutch housing; And the first clutch main body is connected to the first clutch housing, one end of the first clutch piston structure corresponds to the first clutch main body, and the other end is connected to the input shaft 9 . Through the structure of the first clutch piston, the first clutch main body and the first clutch housing can be driven to combine or separate, so as to realize the combination or separation of the input shaft 9 connected with the first clutch housing and the second sun gear 81 .
进一步地,上述第一离合器壳体包括与第二太阳轮81连接的第一离合器内毂21,以及与输入轴9连接、并位于第一离合器内毂21外侧(指远离输入轴径向的一侧)的第一离合器外毂22;上述第一离合器主体包括设置于第一离合器内毂21上的多片第一离合器摩擦片11,以及设置于第一离合器外毂22上的多片第一离合器钢片12,且多片第一离合器摩擦片11间隔设置于多片第一离合器钢片12之间。通过第一离合器活塞结构可以驱动第一离合器摩擦片11与第一离合器钢片12夹紧,可将整个第一离合器主体夹紧为一体,从而将与第一离合器摩擦片11连接的第一离合器内毂21、以及与第一离合器钢片12连接的第一离合器外毂22连接在一起,从而将输入轴9和第二太阳轮81连接在一起。此外,该第一离合器主体还包括设置于最外侧(指远离第一离合器活塞结构的一侧)的第一离合器末端钢片13,以及设置于第一离合器末端钢片13和第一离合器外毂22之间的第一离合器卡环14,便于将整个第一离合器主体卡紧。而且,第一离合器内毂21与第二太阳轮81可通过焊接方式固性连接,第一离合器外毂22可与输入轴9通过焊接方式固性连接,第一离合器摩擦片11与第一离合器内毂21可通过间隙配合的花键连接,第一离合器钢片12和第一离合器末端钢片13均可与第一离合器外毂22通过间隙配合的花键连接。Further, the above-mentioned first clutch housing includes a first clutch inner hub 21 connected to the second sun gear 81, and connected to the input shaft 9 and located outside the first clutch inner hub 21 (referring to a radial direction away from the input shaft). side) of the first clutch outer hub 22; the above-mentioned first clutch body includes a plurality of first clutch friction plates 11 arranged on the first clutch inner hub 21, and a plurality of first clutch friction plates arranged on the first clutch outer hub 22. Clutch steel plates 12 , and multiple first clutch friction plates 11 are arranged at intervals between the multiple first clutch steel plates 12 . Through the first clutch piston structure, the first clutch friction plate 11 can be driven to be clamped with the first clutch steel plate 12, and the entire first clutch main body can be clamped as one, so that the first clutch connected with the first clutch friction plate 11 The inner hub 21 and the first clutch outer hub 22 connected to the first clutch steel plate 12 are connected together, so as to connect the input shaft 9 and the second sun gear 81 together. In addition, the first clutch main body also includes a first clutch end steel plate 13 disposed on the outermost side (referring to the side away from the first clutch piston structure), and a first clutch end steel plate 13 and a first clutch outer hub The first clutch snap ring 14 between 22 is convenient to fasten the whole first clutch main body. Moreover, the first clutch inner hub 21 and the second sun gear 81 can be solidly connected by welding, the first clutch outer hub 22 can be solidly connected with the input shaft 9 by welding, the first clutch friction plate 11 and the first clutch The inner hub 21 can be splined with loose fit, and the first clutch steel plate 12 and the first clutch end steel plate 13 can be connected with the first clutch outer hub 22 through splines with loose fit.
而且,上述第一离合器活塞结构包括设置于第一离合器内毂21和第一离合器外毂22之间的第一离合器活塞杆体15,该第一离合器活塞杆体15一端与第一离合器主体对应、另一端与输入轴9密封连接(即在输入轴9与第一离合器活塞杆体15之间设置第一离合器活塞密封环20进行密封连接,使得第一离合器活塞杆15能够与输入轴9之间保持密封,同时还能沿着输入轴9表面滑动),使得第一离合器活塞杆体15可以向两侧移动,从而将第一离合器主体夹紧(即结合)或放松(即分离)。而且,上述第一离合器活塞结构还包括连接于输入轴9上、并位于第一离合器内毂21和第一离合器外毂22之间的第一离合器活塞腔盖16(第一离合器活塞腔盖16的一端直接固定在输入轴9上)和第一离合器平衡腔盖18(通过第一离合器腔盖卡环19卡固在输入轴9上),且第一离合器活塞腔盖16和第一离合器平衡腔盖18分别密封连接(即通过密封圈或密封垫进行密封连接,二者没有固定死)于第一离合器活塞杆体15两侧,以及连接于第一离合器活塞杆体15和第一离合器平衡腔盖18之间的第一回位弹簧组17。第一离合器活塞杆体15可在液压力作用下向靠近或远离第一离合器主体的方向移动,使第一离合器主体结合或分离。而且,第一离合器活塞腔盖16和第一离合器平衡腔盖18可从两侧对第一离合器活塞杆体15进行支撑(但是不会将第一离合器活塞杆体15固定死),使第一离合器活塞杆体15稳定可靠,还能自由移动。Moreover, the above-mentioned first clutch piston structure includes a first clutch piston rod body 15 arranged between the first clutch inner hub 21 and the first clutch outer hub 22, one end of the first clutch piston rod body 15 corresponds to the first clutch main body, and the other One end is sealingly connected with the input shaft 9 (that is, the first clutch piston seal ring 20 is set between the input shaft 9 and the first clutch piston rod body 15 for sealing connection, so that the first clutch piston rod 15 can be sealed with the input shaft 9. , while sliding along the surface of the input shaft 9), so that the first clutch piston rod body 15 can move to both sides, thereby clamping (that is, coupling) or loosening (that is, separating) the first clutch main body. Moreover, the above-mentioned first clutch piston structure also includes a first clutch piston chamber cover 16 (the first clutch piston chamber cover 16) that is connected on the input shaft 9 and is positioned between the first clutch inner hub 21 and the first clutch outer hub 22. One end of which is directly fixed on the input shaft 9) and the first clutch balance chamber cover 18 (fastened on the input shaft 9 through the first clutch chamber cover snap ring 19), and the first clutch piston chamber cover 16 and the first clutch balance The chamber cover 18 is respectively hermetically connected (i.e., is sealed and connected by a sealing ring or a gasket, and the two are not fixed) to both sides of the first clutch piston rod body 15, and is connected to the first clutch piston rod body 15 and the first clutch balance chamber cover The first return spring group 17 between 18. The first clutch piston rod body 15 can move toward or away from the first clutch main body under the action of hydraulic pressure, so as to make the first clutch main body engage or disengage. Moreover, the first clutch piston chamber cover 16 and the first clutch balance chamber cover 18 can support the first clutch piston rod body 15 from both sides (but the first clutch piston rod body 15 will not be fixed), so that the first clutch piston The rod body 15 is stable and reliable, and can also move freely.
此外,上述第二离合器结构3包括设置于所述输入轴9和第二行星架85上的第二离合器壳体,以及设置于第二离合器壳体中的第二离合器主体和第二离合器活塞结构,且第二离合器壳体位于第一离合器壳体外侧(指远离输入轴9径向的一侧);且第二离合器主体连接于第二离合器壳体上,第二离合器活塞结构一端与第二离合器主体对应、另一端与所述第二行星架85连接。通过第二离合器活塞结构可以驱动第二离合器主体及第二离合器壳体结合或分离,从而实现与第二离合器壳体连接的输入轴9和第二行星架85的结合或分离。In addition, the above-mentioned second clutch structure 3 includes a second clutch housing arranged on the input shaft 9 and the second planet carrier 85, and a second clutch main body and a second clutch piston structure arranged in the second clutch housing , and the second clutch housing is located outside the first clutch housing (referring to the side away from the radial direction of the input shaft 9); and the second clutch main body is connected to the second clutch housing, and one end of the second clutch piston structure is connected to the second The main body of the clutch is corresponding and the other end is connected with the second planet carrier 85 . The structure of the second clutch piston can drive the second clutch main body and the second clutch housing to combine or separate, so as to realize the combination or separation of the input shaft 9 connected with the second clutch housing and the second planet carrier 85 .
而且,第二离合器壳体包括与输入轴9连接的第二离合器内毂,以及与第二行星架85连接、并位于第二离合器内毂外侧的第二离合器外毂,第二离合器内毂位于第一离合器外毂22外侧或同侧;第二离合器主体包括设置于第二离合器内毂上的多片第二离合器摩擦片31,以及设置于第二离合器外毂上的多片第二离合器钢片32,且多片第二离合器摩擦片31间隔设置于多片第二离合器钢片32之间。通过第二离合器活塞结构可以驱动第二离合器摩擦片31与第二离合器钢片32夹紧,可将整个第二离合器主体夹紧为一体,从而将与第二离合器摩擦片31连接的第二离合器内毂、以及与第二离合器钢片32连接的第二离合器外毂连接在一起,从而将输入轴9和第二行星架85连接在一起。此外,该第二离合器主体还包括设置于最外侧(指远离第二离合器活塞结构的一侧)的第二离合器末端钢片33,以及设置于第二离合器末端钢片33和第二离合器外毂之间的第二离合器卡环34,便于将整个第二离合器主体卡紧。而且,第二离合器外毂39与第二行星架85通过焊接方式固性连接,第二离合器摩擦片31与第一离合器外毂22通过间隙配合的花键连接,第二离合器钢片32和第二离合器末端钢片33均与第二离合器外毂39通过间隙配合的花键连接。Moreover, the second clutch housing includes a second clutch inner hub connected with the input shaft 9, and a second clutch outer hub connected with the second planet carrier 85 and positioned outside the second clutch inner hub, the second clutch inner hub is located at The outer side or the same side of the first clutch outer hub 22; the second clutch main body includes a plurality of second clutch friction plates 31 arranged on the second clutch inner hub, and a plurality of second clutch steel plates arranged on the second clutch outer hub plates 32 , and multiple second clutch friction plates 31 are spaced between multiple second clutch steel plates 32 . The second clutch friction plate 31 can be driven to be clamped with the second clutch steel plate 32 through the structure of the second clutch piston, and the whole second clutch main body can be clamped as one, so that the second clutch connected with the second clutch friction plate 31 The inner hub and the second clutch outer hub connected with the second clutch steel plate 32 are connected together, so as to connect the input shaft 9 and the second planet carrier 85 together. In addition, the second clutch main body also includes a second clutch end steel plate 33 disposed on the outermost side (referring to the side away from the second clutch piston structure), and a second clutch end steel plate 33 and a second clutch outer hub The second clutch snap ring 34 between them is convenient for clamping the whole second clutch main body. Moreover, the second clutch outer hub 39 is solidly connected to the second planetary carrier 85 by welding, the second clutch friction plate 31 is connected to the first clutch outer hub 22 through splines with loose fit, and the second clutch steel plate 32 and the second The steel plates 33 at the end of the two clutches are all connected to the second clutch outer hub 39 by splines with clearance fit.
上述第二离合器活塞结构包括设置于第二离合器内毂和第二离合器外毂39之间的第二离合器活塞杆体35,第二离合器活塞杆体35一端与第二离合器主体对应、另一端与第二行星架85密封连接(即在第二行星架85与第二离合器活塞杆体35之间设置第二离合器活塞密封环进行密封连接,使得第二离合器活塞杆35能够与第二行星架85之间保持密封,同时还能沿着第二行星架85表面滑动),使得第二离合器活塞杆体35可以向两侧移动,从而将第二离合器主体夹紧(即结合)或放松(即分离)。第二离合器活塞结构还包括连接于第二行星架85上、并位于第二离合器内毂和第二离合器外毂之间的第二离合器活塞腔盖(第二离合器活塞腔盖的一端可直接固定在第二行星架85上)和第二离合器平衡腔盖37(通过第二离合器腔盖卡环38卡固在第二行星架85上),且第二离合器活塞腔盖和第二离合器平衡腔盖37分别密封连接(即通过密封圈或密封垫进行密封连接,二者没有固定死)于第二离合器活塞杆体35两侧,以及连接于第二离合器活塞杆体35和第二离合器平衡腔盖37之间的第二回位弹簧组36。第二离合器活塞杆体35可在液压力作用下向靠近或远离第二离合器主体的方向移动,使第二离合器主体结合或分离。而且,第二离合器活塞腔盖和第二离合器平衡腔盖37可从两侧对第二离合器活塞杆体35进行支撑(但是不会将第二离合器活塞杆体35固定死),使第二离合器活塞杆体35稳定可靠,还能自由移动。The above-mentioned second clutch piston structure includes a second clutch piston rod body 35 arranged between the second clutch inner hub and the second clutch outer hub 39, one end of the second clutch piston rod body 35 corresponds to the second clutch main body, and the other end corresponds to the second clutch body. The planet carrier 85 is sealed and connected (that is, the second clutch piston sealing ring is set between the second planet carrier 85 and the second clutch piston rod body 35 to carry out the sealing connection, so that the second clutch piston rod 35 can maintain the contact between the second planet carrier 85 and the second planet carrier 85. sealing, and can also slide along the surface of the second planetary carrier 85), so that the second clutch piston rod body 35 can move to both sides, thereby clamping (that is, coupling) or loosening (that is, separating) the second clutch main body. The second clutch piston structure also includes a second clutch piston chamber cover (one end of the second clutch piston chamber cover can be directly fixed) that is connected on the second planet carrier 85 and is positioned between the second clutch inner hub and the second clutch outer hub. on the second planet carrier 85) and the second clutch balance chamber cover 37 (fastened on the second planet carrier 85 by the second clutch chamber cover snap ring 38), and the second clutch piston chamber cover and the second clutch balance chamber The cover 37 is respectively hermetically connected (i.e. through a seal ring or gasket, the two are not fixed) to both sides of the second clutch piston rod body 35, and connected to the second clutch piston rod body 35 and the second clutch balance chamber cover 37 Between the second return spring group 36. The second clutch piston rod body 35 can move toward or away from the second clutch main body under the action of hydraulic pressure, so as to make the second clutch main body engage or disengage. Moreover, the second clutch piston chamber cover and the second clutch balance chamber cover 37 can support the second clutch piston rod body 35 from both sides (but the second clutch piston rod body 35 will not be fixed), so that the second clutch piston rod body 35 is stable and reliable, and can move freely.
此外,上述第三离合器结构5包括设置于第一齿圈58和第二行星架85上的第三离合器壳体,以及设置于第三离合器壳体中的第三离合器主体和第三离合器活塞结构。且第三离合器主体连接于第三离合器壳体上,第三离合器活塞结构一端与第三离合器主体对应、另一端与第二行星架85连接。通过第三离合器活塞结构可以驱动第三离合器主体及第三离合器壳体结合或分离,从而实现与第三离合器壳体连接的第一齿圈58和第二行星架85的结合或分离。而且,第三离合器壳体与第二离合器壳体并排设置,从而使得第二离合器结构与第三离合器结构并排设置在输入轴9的轴向方向上,这样可以合理利用输入轴9的径向和轴向空间,使得三个离合器结构和一个制动器结构布置紧凑合理,不会使得径向占用空间过大。In addition, the above-mentioned third clutch structure 5 includes a third clutch housing arranged on the first ring gear 58 and the second planet carrier 85, and a third clutch main body and a third clutch piston structure arranged in the third clutch housing . And the third clutch body is connected to the third clutch housing, one end of the third clutch piston structure corresponds to the third clutch body, and the other end is connected to the second planet carrier 85 . Through the structure of the third clutch piston, the third clutch main body and the third clutch housing can be driven to combine or separate, so as to realize the combination or separation of the first ring gear 58 connected with the third clutch housing and the second planet carrier 85 . Moreover, the third clutch housing and the second clutch housing are arranged side by side, so that the second clutch structure and the third clutch structure are arranged side by side in the axial direction of the input shaft 9, so that the radial and radial directions of the input shaft 9 can be reasonably utilized. The axial space makes the structure of three clutches and one brake compact and reasonable, and does not occupy too much space in the radial direction.
而且,第三离合器壳体包括与第一齿圈58连接的第三离合器内毂,以及与第二行星架85连接、并位于第三离合器内毂外侧(指远离输入轴9径向的一侧)的第三离合器外毂,第三离合器内毂位于第一离合器外毂的外侧或同侧;第三离合器主体包括设置于第三离合器内毂上的多片第三离合器摩擦片51,以及设置于第三离合器外毂上的多片第三离合器钢片52,且多片第三离合器摩擦片51间隔设置于多片第三离合器钢片52之间。通过第三离合器活塞结构可以驱动第三离合器摩擦片51与第三离合器钢片52夹紧,可将整个第三离合器主体夹紧为一体,从而将与第三离合器摩擦片51连接的第三离合器内毂、以及与第三离合器钢片52连接的第三离合器外毂连接在一起,从而将第一齿圈58和第二行星架85连接在一起。此外,该第三离合器主体还包括设置于最外侧(指远离第三离合器活塞结构的一侧)的第三离合器末端钢片53,以及设置于第三离合器末端钢片53和第三离合器外毂之间的第三离合器卡环54,便于将整个第三离合器主体卡紧。而且,第三离合器摩擦片51与第三离合器内毂58通过间隙配合的花键连接,第三离合器钢片52和第三离合器末端钢片53均与第三离合器外毂通过间隙配合的花键连接。Moreover, the third clutch housing includes a third clutch inner hub connected with the first ring gear 58, and is connected with the second planet carrier 85 and is located outside the third clutch inner hub (referring to the side away from the radial direction of the input shaft 9). ) of the third clutch outer hub, the third clutch inner hub is located on the outside or the same side of the first clutch outer hub; the third clutch main body includes a plurality of third clutch friction plates 51 arranged on the third clutch inner hub, and the setting A plurality of third clutch steel plates 52 on the third clutch outer hub, and a plurality of third clutch friction plates 51 are arranged between the plurality of third clutch steel plates 52 at intervals. Through the structure of the third clutch piston, the third clutch friction plate 51 can be driven to be clamped with the third clutch steel plate 52, and the whole third clutch main body can be clamped as one, so that the third clutch connected with the third clutch friction plate 51 The inner hub and the third clutch outer hub connected to the third clutch steel plate 52 are connected together, thereby connecting the first ring gear 58 and the second planet carrier 85 together. In addition, the third clutch main body also includes a third clutch end steel plate 53 disposed on the outermost side (referring to the side away from the third clutch piston structure), and a third clutch end steel plate 53 and a third clutch outer hub The third clutch snap ring 54 between them is convenient to fasten the whole third clutch main body. Moreover, the third clutch friction plate 51 is connected to the third clutch inner hub 58 by a spline that is loosely fitted, and the third clutch steel plate 52 and the third clutch end steel plate 53 are all connected to the third clutch outer hub by a spline that is loosely fitted. connect.
上述第三离合器活塞结构包括设置于第三离合器内毂和第三离合器外毂之间的第三离合器活塞杆体55,第三离合器活塞杆体55一端穿过第二离合器主体(可指穿过第二离合器主体所在的区域,而并非仅仅指穿过第二离合器主体本身,这样可以将第三离合器活塞结构和第二离合器活塞结构布置在同一侧,便于对第三离合器活塞结构和第二离合器活塞结构进行集成设置,可进一步减小占用空间)与第三离合器主体对应、另一端与第二行星架85密封连接(即在第二行星架85与第三离合器活塞杆体55之间设置第三离合器活塞密封环进行密封连接,使得第三离合器活塞杆体55能够与第二行星架85之间保持密封,同时还能沿着第二行星架85表面滑动),使得第三离合器活塞杆体55可以向两侧移动,从而将第三离合器主体夹紧(即结合)或放松(即分离)。第三离合器活塞结构还包括连接于第二行星架85上、并位于第三离合器内毂和第三离合器外毂之间的第三离合器活塞腔盖(第三离合器活塞腔盖的一端可直接固定在第二行星架85上)和第三离合器平衡腔盖57(第三离合器平衡腔盖的一端也可直接固定在第二行星架85上,或通过第三离合器腔盖卡环卡固在第二行星架85上),且第三离合器活塞腔盖和第三离合器平衡腔盖分别密封连接(即通过密封圈或密封垫进行密封连接,二者没有固定死)于第三离合器活塞杆体55两侧,以及连接于所述第三离合器活塞杆体55和第三离合器平衡腔盖57之间的第三回位弹簧组56。同理,第三离合器活塞杆体55可在液压力作用下向靠近或远离第三离合器主体的方向移动,使第三离合器主体结合或分离。而且,第三离合器活塞腔盖和第三离合器平衡腔盖57可从两侧对第三离合器活塞杆体55进行支撑(但是不会将第三离合器活塞杆体55固定死),使第三离合器活塞杆体55稳定可靠,还能自由移动。The above-mentioned third clutch piston structure includes a third clutch piston rod body 55 arranged between the third clutch inner hub and the third clutch outer hub, and one end of the third clutch piston rod body 55 passes through the second clutch main body (it can be referred to as passing through the second clutch body). The area where the clutch body is located, not just through the second clutch body itself, so that the third clutch piston structure and the second clutch piston structure can be arranged on the same side, which is convenient for the third clutch piston structure and the second clutch piston structure The integrated arrangement can further reduce the occupied space) corresponds to the third clutch main body, and the other end is in sealing connection with the second planet carrier 85 (that is, the third clutch piston is set between the second planet carrier 85 and the third clutch piston rod body 55 The seal ring is sealed and connected so that the third clutch piston rod body 55 can maintain a seal with the second planet carrier 85, and can also slide along the surface of the second planet carrier 85), so that the third clutch piston rod body 55 can move to both sides. movement, thereby clamping (ie, engaging) or loosening (ie, disengaging) the third clutch body. The third clutch piston structure also includes a third clutch piston chamber cover connected to the second planet carrier 85 and between the third clutch inner hub and the third clutch outer hub (one end of the third clutch piston chamber cover can be directly fixed on the second planetary carrier 85) and the third clutch balance chamber cover 57 (one end of the third clutch balance chamber cover can also be directly fixed on the second planetary carrier 85, or be fixed on the second planetary carrier 85 by the snap ring of the third clutch chamber cover snap ring on the second planet carrier 85), and the third clutch piston chamber cover and the third clutch balance chamber cover are respectively sealed and connected (that is, sealed and connected by a sealing ring or a gasket, and the two are not fixed) to the third clutch piston rod body 55 side, and the third return spring set 56 connected between the third clutch piston rod body 55 and the third clutch balance chamber cover 57 . Similarly, the third clutch piston rod body 55 can move toward or away from the third clutch main body under the action of hydraulic pressure, so as to make the third clutch main body engage or disengage. And the third clutch piston chamber cover and the third clutch balance chamber cover 57 can support the third clutch piston rod body 55 from both sides (but the third clutch piston rod body 55 can not be fixed), so that the third clutch piston rod body can 55 is stable and reliable, and can move freely.
此外,上述制动器结构6包括设置于壳体结构10和第二行星排结构8上的制动器壳体,以及设置于制动器壳体中的制动器主体和制动器活塞结构,制动器壳体通过第二齿圈隔设于第二离合器壳体和第三离合器壳体的外侧;且制动器主体连接于制动器壳体上,制动器活塞结构一端与制动器主体对应、另一端与壳体结构10连接。通过制动器活塞结构可以驱动制动器主体及制动器壳体结合或分离,从而实现与制动器壳体连接的壳体结构10和第二行星排结构8的结合或分离。In addition, the above-mentioned brake structure 6 includes a brake housing arranged on the housing structure 10 and the second planetary row structure 8, and a brake main body and a brake piston structure arranged in the brake housing. The brake housing is separated by the second ring gear. It is arranged outside the second clutch housing and the third clutch housing; and the brake main body is connected to the brake housing. One end of the brake piston structure corresponds to the brake main body, and the other end is connected to the housing structure 10 . The brake main body and the brake housing can be driven to combine or separate through the brake piston structure, so as to realize the combination or separation of the housing structure 10 connected with the brake housing and the second planetary row structure 8 .
进一步地,上述制动器壳体包括与第二行星架85或第二太阳轮81连接的制动器内毂,以及与壳体结构10连接、并位于制动器内毂外侧(指远离输入轴径向的一侧)的制动器外毂,制动器内毂通过第二齿圈隔设于第三离合器外毂外侧;制动器主体包括设置于制动器内毂上的多片制动器摩擦片61,以及设置于制动器外毂上的多片制动器钢片62,且多片制动器摩擦片61间隔设置于多片制动器钢片62之间。通过制动器活塞结构可以驱动制动器摩擦片61与制动器钢片62夹紧,可将整个制动器主体夹紧为一体,从而将与制动器摩擦片61连接的制动器内毂、以及与制动器钢片62连接的制动器外毂连接在一起,从而将第二行星架85(或第二太阳轮81)和壳体结构10连接在一起。此外,该制动器主体还包括设置于最外侧(指远离制动器活塞结构的一侧)的制动器末端钢片63,以及设置于制动器末端钢片63和制动器外毂之间的制动器卡环64,便于将整个制动器主体卡紧。而且,制动器摩擦片61与制动器内毂69通过间隙配合的花键连接,制动器钢片62和制动器末端钢片63与壳体结构10通过间隙配合的花键连接。Further, the brake housing includes a brake inner hub connected to the second planet carrier 85 or the second sun gear 81, and connected to the housing structure 10 and located outside the brake inner hub (referring to the side away from the radial direction of the input shaft). ) of the brake outer hub, the brake inner hub is arranged outside the third clutch outer hub through the second ring gear; the brake main body includes a plurality of brake friction plates 61 arranged on the brake inner hub, and a plurality of brake friction plates arranged on the brake outer hub Brake steel plates 62, and multiple brake friction plates 61 are arranged between the multiple brake steel plates 62 at intervals. Through the brake piston structure, the brake friction plate 61 can be driven to be clamped with the brake steel plate 62, and the whole brake main body can be clamped together, so that the brake inner hub connected with the brake friction plate 61 and the brake steel plate 62 are connected. The outer hubs are connected together, thereby connecting the second planet carrier 85 (or the second sun gear 81 ) and the housing structure 10 together. In addition, the brake main body also includes a brake end steel plate 63 arranged on the outermost side (referring to the side away from the brake piston structure), and a brake snap ring 64 arranged between the brake end steel plate 63 and the outer hub of the brake, so as to facilitate the The entire brake body snaps tight. Moreover, the brake friction plate 61 is connected to the brake inner hub 69 through a loose fit spline, and the brake steel plate 62 and the brake end steel plate 63 are connected to the housing structure 10 through a loose fit spline.
而且,上述制动器活塞结构还包括连接于壳体结构10上的制动器活塞缸66,设置于制动器活塞缸66中的制动器活塞杆65,以及设置于制动器活塞杆65上并与壳体结构10连接的制动器回位弹簧组67,制动器活塞杆65一端与制动器活塞缸66滑动连接、另一端与制动器主体对应。制动器活塞杆体65可在液压力作用下在制动器活塞缸66中左右滑动,从而向靠近或远离制动器主体的方向移动,使制动器主体结合或分离。Moreover, the brake piston structure also includes a brake piston cylinder 66 connected to the housing structure 10, a brake piston rod 65 disposed in the brake piston cylinder 66, and a brake piston rod 65 disposed on the brake piston rod 65 and connected to the housing structure 10. The brake return spring group 67, one end of the brake piston rod 65 is slidingly connected with the brake piston cylinder 66, and the other end is corresponding to the brake main body. The brake piston rod body 65 can slide left and right in the brake piston cylinder 66 under the action of hydraulic pressure, so as to move toward or away from the brake main body, so that the brake main body can be combined or separated.
而且,所述第一离合器外毂同时设置为第二离合器内毂,这样可以实现第一离合器壳体及第一离合器结构与第二离合器壳体及第二离合器结构的纵向集成设置;而且,第二离合器外毂同时设置为第三离合器外毂,这样可以实现第二离合器壳体及第二离合器结构与第三离合器壳体及第三离合器结构的横向集成设置;而且,第一齿圈同时设置为第三离合器内毂,这样可以实现第三离合器壳体及第三离合器结构与第一齿圈及第一行星排结构的横向集成设置;而且,壳体结构同时设置为制动器外毂,这样可以实现制动器壳体及制动器结构与壳体结构的集成设置。此外,第三离合器平衡腔盖同时设置为第二离合器活塞腔盖,第三离合器外毂同时设置为第三离合器活塞腔盖,这样可以实现第二离合器活塞结构及第二离合器结构与第三离合器活塞结构及第三离合器结构的集成设置。从而,可以实现第一离合器结构、第二离合器结构、第三离合器结构及制动器结构在输入轴径向及轴向上的集成设置,使整个结构紧凑简单。Moreover, the first clutch outer hub is set as the second clutch inner hub at the same time, so that the vertical integration of the first clutch housing and the first clutch structure with the second clutch housing and the second clutch structure can be realized; and, the second The second clutch outer hub is set as the third clutch outer hub at the same time, so that the horizontal integration of the second clutch housing and the second clutch structure and the third clutch housing and the third clutch structure can be realized; moreover, the first ring gear is set at the same time It is the inner hub of the third clutch, so that the horizontal integration of the third clutch housing and the third clutch structure with the first ring gear and the first planetary row structure can be realized; moreover, the housing structure is also set as the outer hub of the brake, which can The integrated arrangement of the brake housing and the brake structure and the housing structure is realized. In addition, the third clutch balance chamber cover is also set as the second clutch piston chamber cover, and the third clutch outer hub is also set as the third clutch piston chamber cover, so that the second clutch piston structure and the second clutch structure can be combined with the third clutch. The integrated arrangement of the piston structure and the third clutch structure. Therefore, the integrated arrangement of the first clutch structure, the second clutch structure, the third clutch structure and the brake structure in the radial and axial directions of the input shaft can be realized, making the whole structure compact and simple.
此外,第二太阳轮81包括设置于输入轴9的第二太阳轴部、以及与第二太阳轴部连接的第二太阳轮体,第二太阳轴部靠近第一行星排结构7,第二行星轮与第二太阳轮体啮合;而且,第二行星架85包括套设于第二太阳轴部上的行星架轴向部,以及与行星架轴向部垂直连接的行星架径向部,第二行星轮设置于行星架径向部上,第一离合器结构、第二离合器结构、第三离合器结构设置于第一行星排结构和行星架径向部之间;第一离合器外毂靠近第一行星排结构设置,所述第一离合器内毂连接于所述第二太阳轴部端部;所述第三离合器外毂连接于第二太阳轴部上,第二离合器活塞结构和第三离合器活塞结构均连接于行星架轴向部上。这样,便于将第二离合器活塞结构和第三离合器活塞结构设置在第二行星架85的径向和轴向上,使第二离合器活塞结构和第三离合器活塞结构设置得更加紧凑,集成度更高。In addition, the second sun gear 81 includes a second sun shaft part arranged on the input shaft 9 and a second sun gear body connected to the second sun shaft part, the second sun shaft part is close to the first planetary row structure 7, and the second The planetary gear is meshed with the second sun gear body; and the second planetary carrier 85 includes a planetary carrier axial part sleeved on the second sun shaft part, and a planetary carrier radial part vertically connected to the planetary carrier axial part, The second planetary gear is arranged on the radial part of the planetary carrier, and the first clutch structure, the second clutch structure and the third clutch structure are arranged between the first planetary row structure and the radial part of the planetary carrier; the outer hub of the first clutch is close to the second A planetary row structure is set, the inner hub of the first clutch is connected to the end of the second sun shaft; the outer hub of the third clutch is connected to the second sun shaft, the second clutch piston structure and the third clutch The piston structures are all connected to the axial part of the planet carrier. In this way, it is convenient to arrange the second clutch piston structure and the third clutch piston structure on the radial direction and the axial direction of the second planet carrier 85, so that the second clutch piston structure and the third clutch piston structure are arranged more compactly, and the degree of integration is higher. high.
此外,如图1至图2所示,本实用新型还提出一种离合器供油系统,包括如上所述的多离合器模块,以及设置于多离合器模块中的离合器油路结构。通过离合器油路结构向多离合器模块中的多个离合器结构和制动器结构供油,保证其正常工作。而且,该离合器油路结构包括主进油油路结构,以及分别与主进油油路结构连通的第一离合器油路、第二离合器油路、第三离合器油路及制动器油路。且第一离合器油路与第一离合器结构1对应,为第一离合器结构1供油;第二离合器油路与第二离合器结构3对应,为第二离合器结构1供油;第三离合器油路与第三离合器结构5对应,为第三离合器结构5供油;制动器油路与制动器结构6对应,为制动器结构6供油。从而形成是为第一离合器结构1提供工作时所需压力油液的第一油道f1,为第二离合器结构3提供工作时所需压力油液的第二油道f2,为第三离合器结构5提供工作时所需压力油液的第三油道f3,以及为多离合器模块提供工作时所需冷却油液的第四油道f4,油液由自动变速器的供油装置例如油泵提供。In addition, as shown in FIG. 1 to FIG. 2 , the utility model also proposes a clutch oil supply system, which includes the above-mentioned multi-clutch module, and a clutch oil circuit structure arranged in the multi-clutch module. Oil is supplied to multiple clutch structures and brake structures in the multi-clutch module through the clutch oil circuit structure to ensure their normal operation. Moreover, the clutch oil passage structure includes a main oil inlet oil passage structure, and a first clutch oil passage, a second clutch oil passage, a third clutch oil passage and a brake oil passage respectively communicated with the main oil inlet oil passage structure. And the first clutch oil circuit corresponds to the first clutch structure 1, and supplies oil for the first clutch structure 1; the second clutch oil circuit corresponds to the second clutch structure 3, and supplies oil for the second clutch structure 1; the third clutch oil circuit It corresponds to the third clutch structure 5 and supplies oil to the third clutch structure 5 ; the brake oil circuit corresponds to the brake structure 6 and supplies oil to the brake structure 6 . Thus, the first oil channel f1 that provides the pressure oil required for the first clutch structure 1 to work, and the second oil channel f2 that provides the pressure oil required for the second clutch structure 3 to work, is the third clutch structure. 5. The third oil passage f3 that provides the required pressure oil during operation, and the fourth oil passage f4 that provides the cooling oil required for the multi-clutch module during operation. The oil is provided by the oil supply device of the automatic transmission such as an oil pump.
而且,如图3至图4所示,上述主进油油路结构包括分别轴向开设于输入轴9中并相互独立的第一主油道9c、第二主油道9h、第三主油道9j及第四主油道9a。而且,该主进油油路结构还包括与输入轴9连接的油道轴40,以及分别开设于油道轴40径向上的第一进油通道40b、第二进油通道40c、第三进油通道40d及第四进油通道40a;还包括分别开设于输入轴9径向上的第一连接油道9m、第二连接油道9n、第三连接油道9p及第四连接油道9r,且第一进油通道40b通过第一连接油道9m与第一主油道9c连通,第二进油通道40c通过第二连接油道与所述第二主油道连通,所述第三进油通道通过所述第三连接油道9n与第三主油道9j连通,第四进油通道40a通过第四连接油道9r与第四主油道连通9a。Moreover, as shown in Figures 3 to 4, the above-mentioned main oil inlet passage structure includes a first main oil passage 9c, a second main oil passage 9h, a third main oil passage, which are axially opened in the input shaft 9 and are independent of each other. Road 9j and the fourth main oil passage 9a. Moreover, the main oil inlet passage structure also includes an oil passage shaft 40 connected to the input shaft 9, and a first oil inlet passage 40b, a second oil inlet passage 40c, and a third oil inlet passage 40b respectively opened in the radial direction of the oil passage shaft 40. The oil passage 40d and the fourth oil inlet passage 40a; also include the first connecting oil passage 9m, the second connecting oil passage 9n, the third connecting oil passage 9p and the fourth connecting oil passage 9r respectively opened in the radial direction of the input shaft 9, And the first oil inlet passage 40b communicates with the first main oil passage 9c through the first connecting oil passage 9m, the second oil inlet passage 40c communicates with the second main oil passage through the second connecting oil passage, and the third oil inlet passage 40c communicates with the second main oil passage through the second connecting oil passage. The oil passage communicates with the third main oil passage 9j through the third connecting oil passage 9n, and the fourth oil inlet passage 40a communicates with the fourth main oil passage 9a through the fourth connecting oil passage 9r.
进一步地,上述主进油油路结构还包括设置于油道轴40上的第一缸套结构41,以及设置于输入轴9上多个第一密封圈99。且第一缸套结构41与输入轴9对应,第一密封圈99与第一缸套结构41紧密接触,第一连接油道9m、第二连接油道9n、第三连接油道9p及第四连接油道9r分别隔设于两个第一密封圈99之间,保证对各个连接油道进行密封。而且,第一缸套结构41上开设有多个第一缸套油道(41b,41c,41d,41a),第一进油通道40b和第一连接油道9m之间、第二进油通道40c和第二连接油道9n之间、第三进油通道40d和第三连接油道9p之间、第四进油通道40a和第四连接油道9r之间均通过一个第一缸套油道(41b,41c,41d,41a)对应连通。Further, the above-mentioned main oil inlet oil passage structure also includes a first cylinder liner structure 41 arranged on the oil passage shaft 40 , and a plurality of first sealing rings 99 arranged on the input shaft 9 . And the first cylinder liner structure 41 corresponds to the input shaft 9, the first sealing ring 99 is in close contact with the first cylinder liner structure 41, the first connecting oil passage 9m, the second connecting oil passage 9n, the third connecting oil passage 9p and the second connecting oil passage The four connecting oil passages 9r are respectively arranged between the two first sealing rings 99 to ensure the sealing of each connecting oil passage. Moreover, the first cylinder liner structure 41 is provided with a plurality of first cylinder liner oil passages (41b, 41c, 41d, 41a), between the first oil inlet passage 40b and the first connecting oil passage 9m, the second oil inlet passage 40c and the second connecting oil passage 9n, between the third oil inlet passage 40d and the third connecting oil passage 9p, and between the fourth oil inlet passage 40a and the fourth connecting oil passage 9r through a first liner oil The lanes (41b, 41c, 41d, 41a) are correspondingly connected.
而且,上述第一离合器油路包括形成于第一离合器活塞腔盖16和第一离合器活塞杆体15之间的第一离合器活塞腔1a,以及形成于第一离合器平衡腔盖18和第一离合器活塞杆体15之间的第一离合器平衡腔1b,且第一离合器活塞腔1a与第一主油道连通9c,第一离合器平衡腔1b与第四主油道9a连通。而且,主进油油路结构还包括分别开设于输入轴9径向上的第一活塞油道9d和第一平衡油道9e,第一活塞油道9d连通第一离合器活塞腔1a和第一主油道9c,第一平衡油道9e连通第一离合器平衡腔1b和第四主油道9a。油液依次经过布置在油道轴40上的第一进油通道40b,布置在第一缸套结构41上的油道41b,布置在输入轴9上的第一连接油道9m、第一主油道9c、第一活塞油道9d,进入属于第一离合器结构1的第一离合器活塞腔1a,该油液具有压力供给,使摩擦片和钢片产生轴向位移至相互成压紧状态,实现离合器接合。此外,油液依次经过布置在油道轴40上的第四进油通道40a,布置在第一缸套结构41上的第一缸套油道41a,布置在输入轴9上的油道第四连接油道9r、第四主油道9a、第一平衡油道9e,进入第一离合器平衡腔1b,为第一离合器平衡腔1b提供工作时所需油液,实现其油液需求。Moreover, the above-mentioned first clutch oil circuit includes the first clutch piston chamber 1a formed between the first clutch piston chamber cover 16 and the first clutch piston rod body 15, and the first clutch piston chamber 1a formed between the first clutch balance chamber cover 18 and the first clutch piston chamber. The first clutch balance chamber 1b between the rod bodies 15, and the first clutch piston chamber 1a communicates with the first main oil passage 9c, and the first clutch balance chamber 1b communicates with the fourth main oil passage 9a. Moreover, the main oil inlet oil passage structure also includes a first piston oil passage 9d and a first balance oil passage 9e respectively opened in the radial direction of the input shaft 9, and the first piston oil passage 9d communicates with the first clutch piston cavity 1a and the first main oil passage. The oil passage 9c and the first balance oil passage 9e communicate with the first clutch balance chamber 1b and the fourth main oil passage 9a. The oil sequentially passes through the first oil inlet passage 40b arranged on the oil passage shaft 40, the oil passage 41b arranged on the first cylinder liner structure 41, the first connecting oil passage 9m arranged on the input shaft 9, the first main The oil passage 9c and the first piston oil passage 9d enter the first clutch piston cavity 1a belonging to the first clutch structure 1, and the oil is supplied with pressure to make the friction plate and the steel plate axially displaced to a mutual compression state, Achieve clutch engagement. In addition, the oil sequentially passes through the fourth oil inlet passage 40a arranged on the oil passage shaft 40, the first cylinder liner oil passage 41a arranged on the first cylinder liner structure 41, and the fourth oil passage arranged on the input shaft 9. It connects the oil passage 9r, the fourth main oil passage 9a, and the first balance oil passage 9e, and enters the first clutch balance chamber 1b to provide the first clutch balance chamber 1b with the oil required for its work to realize its oil demand.
此外,上述第二离合器油路包括形成于第二离合器活塞腔盖和所述第二离合器活塞杆体之间的第二离合器活塞腔3a,以及形成于第二离合器平衡腔盖和第二离合器活塞杆体之间的第二离合器平衡腔3b,且第二离合器活塞腔3a与第二主油道9h连通,第二离合器平衡腔3b与第四主油道9a连通。而且,主进油油路结构还包括分别开设于输入轴9径向上的第二活塞油道9i和第二平衡油道9g,第二活塞油道9i连通第二离合器活塞腔3a和第二主油道9h,第二平衡油道9e连通第二离合器平衡腔3b和第四主油道9a。油液依次经过布置在油道轴40上的第二进油通道40c,布置在第一缸套结构41上的油道41c,布置在输入轴9上的第二连接油道9n、第二主油道9h、第二活塞油道9i,进入属于第二离合器结构3的第二离合器活塞腔3a,该油液具有压力供给,使摩擦片和钢片产生轴向位移至相互成压紧状态,实现离合器接合。此外,油液依次经过布置在油道轴40上的第四进油通道40a,布置在第一缸套结构41上的第一缸套油道41a,布置在输入轴9上的油道第四连接油道9r、第四主油道9a、第二平衡油道9g,进入第二离合器平衡腔3b,为第二离合器平衡腔3b提供工作时所需油液,实现其油液需求。In addition, the above-mentioned second clutch oil circuit includes the second clutch piston cavity 3a formed between the second clutch piston cavity cover and the second clutch piston rod body, and the second clutch balance cavity cover and the second clutch piston rod body. The second clutch balance chamber 3b between them, and the second clutch piston chamber 3a communicates with the second main oil passage 9h, and the second clutch balance chamber 3b communicates with the fourth main oil passage 9a. Moreover, the main oil inlet oil passage structure also includes a second piston oil passage 9i and a second balance oil passage 9g respectively opened in the radial direction of the input shaft 9, and the second piston oil passage 9i communicates with the second clutch piston chamber 3a and the second main oil passage. The oil passage 9h and the second balance oil passage 9e communicate with the second clutch balance chamber 3b and the fourth main oil passage 9a. The oil sequentially passes through the second oil inlet passage 40c arranged on the oil passage shaft 40, the oil passage 41c arranged on the first cylinder liner structure 41, the second connecting oil passage 9n arranged on the input shaft 9, the second main The oil passage 9h and the second piston oil passage 9i enter the second clutch piston cavity 3a belonging to the second clutch structure 3, and the oil is supplied with pressure to make the friction plate and the steel plate axially displaced to a mutual compression state, Achieve clutch engagement. In addition, the oil sequentially passes through the fourth oil inlet passage 40a arranged on the oil passage shaft 40, the first cylinder liner oil passage 41a arranged on the first cylinder liner structure 41, and the fourth oil passage arranged on the input shaft 9. Connect the oil passage 9r, the fourth main oil passage 9a, and the second balance oil passage 9g, and enter the second clutch balance chamber 3b to provide the second clutch balance chamber 3b with the oil required for its work to meet its oil demand.
此外,上述第三离合器油路包括形成于第三离合器活塞腔盖和第三离合器活塞杆体之间的第三离合器活塞腔5a,以及形成于第三离合器平衡腔盖和第三离合器活塞杆体之间的第三离合器平衡腔5b,且第三离合器活塞腔5a与第三主油道9j连通,第三离合器平衡腔5b与第四主油道9a连通。而且,主进油油路结构还包括分别开设于输入轴9径向上的第三活塞油道9k和第三平衡油道,第三活塞油道9k连通第三离合器活塞腔5a和第三主油道9j,第三平衡油道连通第三离合器平衡腔5b和第四主油道9a,且第三平衡油道与第二平衡油道连通,可以简化油道结构。油液依次经过布置在油道轴40上的第三进油通道40d,布置在第一缸套结构41上的油道41d,布置在输入轴9上的第三连接油道9p、第三主油道9j、第三活塞油道9k,进入属于第三离合器结构5的第三离合器活塞腔5a,该油液具有压力供给,使摩擦片和钢片产生轴向位移至相互成压紧状态,实现离合器接合。此外,油液依次经过布置在油道轴40上的第四进油通道40a,布置在第一缸套结构41上的第一缸套油道41a,布置在输入轴9上的油道第四连接油道9r、第四主油道9a、第三平衡油道9g,进入第三离合器平衡腔5b,为第三离合器平衡腔5b提供工作时所需油液,实现其油液需求。In addition, the above-mentioned third clutch oil circuit includes a third clutch piston chamber 5a formed between the third clutch piston chamber cover and the third clutch piston rod body, and a third clutch piston chamber 5a formed between the third clutch balance chamber cover and the third clutch piston rod body. The third clutch balance chamber 5b, and the third clutch piston chamber 5a communicates with the third main oil passage 9j, and the third clutch balance chamber 5b communicates with the fourth main oil passage 9a. Moreover, the main oil inlet oil passage structure also includes a third piston oil passage 9k and a third balance oil passage respectively opened in the radial direction of the input shaft 9, and the third piston oil passage 9k communicates with the third clutch piston chamber 5a and the third main oil passage. The third balance oil passage communicates with the third clutch balance chamber 5b and the fourth main oil passage 9a, and the third balance oil passage communicates with the second balance oil passage, which can simplify the structure of the oil passage. The oil sequentially passes through the third oil inlet passage 40d arranged on the oil passage shaft 40, the oil passage 41d arranged on the first cylinder liner structure 41, the third connecting oil passage 9p arranged on the input shaft 9, the third main oil passage The oil passage 9j and the third piston oil passage 9k enter the third clutch piston chamber 5a belonging to the third clutch structure 5, and the oil is supplied with pressure, so that the friction plate and the steel plate produce axial displacement to a mutual compression state, Achieve clutch engagement. In addition, the oil sequentially passes through the fourth oil inlet passage 40a arranged on the oil passage shaft 40, the first cylinder liner oil passage 41a arranged on the first cylinder liner structure 41, and the fourth oil passage arranged on the input shaft 9. It connects the oil passage 9r, the fourth main oil passage 9a, and the third balance oil passage 9g, and enters the third clutch balance chamber 5b to provide the third clutch balance chamber 5b with the oil required for its work to realize its oil demand.
进一步地,上述主进油油路结构还包括分别开设于第二太阳轮81径向上的第二活塞辅助通道8b、第二平衡辅助通道8a、第三活塞辅助通道8c、第三平衡辅助通道。且第二活塞辅助通道8b连通第二离合器活塞腔3a和第二活塞油道9i,第二平衡辅助通道8a连通第二离合器平衡腔3b和第二平衡油道9g;第三活塞辅助通道8c连通第三离合器活塞腔5a和第三活塞油道9k,第三平衡辅助通道连通第三离合器平衡腔5b和第三平衡油道。通过在第二太阳轮81上设置辅助油道,可以进一步减小输入轴轴向尺寸,从而减小整个结构的轴向尺寸,使整个结构更加紧凑。而且,第三平衡辅助通道与第二平衡辅助通道8a连通,第三平衡油道与第二平衡油道重合,这样可以减小油道数量,减化油道结构。Further, the above-mentioned main oil inlet oil passage structure also includes a second piston auxiliary channel 8b, a second balance auxiliary channel 8a, a third piston auxiliary channel 8c, and a third balance auxiliary channel respectively opened in the radial direction of the second sun gear 81 . And the second piston auxiliary passage 8b communicates with the second clutch piston chamber 3a and the second piston oil passage 9i, the second balance auxiliary passage 8a communicates with the second clutch balance chamber 3b and the second balance oil passage 9g; the third piston auxiliary passage 8c communicates with The third clutch piston chamber 5a and the third piston oil passage 9k, the third balance auxiliary passage communicates with the third clutch balance chamber 5b and the third balance oil passage. By setting the auxiliary oil passage on the second sun gear 81, the axial dimension of the input shaft can be further reduced, thereby reducing the axial dimension of the entire structure and making the entire structure more compact. Moreover, the third balance auxiliary channel communicates with the second balance auxiliary channel 8a, and the third balance oil channel overlaps with the second balance oil channel, so that the number of oil channels can be reduced and the oil channel structure can be simplified.
而且,主进油油路结构还包括分别开设于第二行星架85径向(指沿输入轴径向方向)上的第二活塞过渡通道8e、第二平衡过渡通道8d、第三活塞过渡通道8h、第三平衡过渡通道8f。第二活塞过渡通道8e连通第二离合器活塞腔3a和第二活塞辅助通道8b,第二平衡过渡通道8d连通第二离合器平衡腔3b和第二平衡辅助通道8a;第三活塞过渡通道8h连通第三离合器活塞腔5a和第三活塞辅助通道8c,第三平衡过渡通道8f连通第三离合器平衡腔5b和第三平衡辅助通道。通过在第二行星架85上设置辅助油道,可以进一步减小输入轴轴向尺寸,从而减小整个结构的轴向尺寸,使整个结构更加紧凑。而且,第三平衡过渡通道8f与第二平衡过渡通道8d通过第四辅助过渡通道8g连通,第三平衡辅助通道与第二平衡辅助通道重合,这样可以减小油道数量,减化油道结构。Moreover, the main oil inlet oil passage structure also includes the second piston transition channel 8e, the second balance transition channel 8d, and the third piston transition channel respectively opened in the radial direction of the second planet carrier 85 (referring to the radial direction along the input shaft). 8h, the third balanced transition channel 8f. The second piston transition channel 8e communicates with the second clutch piston chamber 3a and the second piston auxiliary channel 8b, the second balance transition channel 8d communicates with the second clutch balance chamber 3b and the second balance auxiliary channel 8a; the third piston transition channel 8h communicates with the second The three clutch piston chambers 5a and the third piston auxiliary passage 8c, and the third balance transition passage 8f communicate with the third clutch balance chamber 5b and the third balance auxiliary passage. By setting the auxiliary oil passage on the second planet carrier 85, the axial dimension of the input shaft can be further reduced, thereby reducing the axial dimension of the entire structure and making the entire structure more compact. Moreover, the third balance transition channel 8f communicates with the second balance transition channel 8d through the fourth auxiliary transition channel 8g, and the third balance auxiliary channel overlaps with the second balance auxiliary channel, so that the number of oil passages can be reduced and the structure of the oil passage can be reduced. .
进一步地,主进油油路结构还包括设置于第二太阳轮81上的第二缸套结构98,第三轴承94位于第二缸套结构98内侧(远离第一行星排结构并靠近第二行轮的一侧),以及设置于输入轴9上多个第二密封圈96。且第二缸套结构98与输入轴9对应,第二密封圈96与第二缸套结构98紧密接触,第二活塞辅助通道、第二平衡辅助通道、第三活塞辅助通道、第三平衡辅助通道分别隔设于两个第二密封圈98之间,为各个油道提供良好的密封。而且,第二缸套结构98上开设有多个第二缸套油道(98a,98b,98c),第二活塞辅助通道与第二活塞过渡通道之间、第二平衡辅助通道与第二平衡过渡通道之间、第三活塞辅助通道与第三活塞过渡通道之间、第三平衡辅助通道与第三平衡过渡通道之间均通过一个第二缸套油道对应连通,便于通过第二缸套结构98提供良好的密封效果。Further, the main oil inlet oil passage structure also includes a second cylinder liner structure 98 arranged on the second sun gear 81, and the third bearing 94 is located inside the second cylinder liner structure 98 (away from the first planetary row structure and close to the second One side of the row wheel), and a plurality of second sealing rings 96 arranged on the input shaft 9 . And the second cylinder liner structure 98 corresponds to the input shaft 9, the second sealing ring 96 is in close contact with the second cylinder liner structure 98, the second piston auxiliary passage, the second balance auxiliary passage, the third piston auxiliary passage, the third balance auxiliary passage The passages are separated between the two second sealing rings 98 to provide good sealing for each oil passage. Moreover, a plurality of second cylinder liner oil passages (98a, 98b, 98c) are opened on the second cylinder liner structure 98, between the second piston auxiliary passage and the second piston transition passage, between the second balance auxiliary passage and the second balance Between the transition passages, between the third piston auxiliary passage and the third piston transition passage, between the third balance auxiliary passage and the third balance transition passage are connected through a second cylinder liner oil passage, which facilitates passage through the second cylinder liner Structure 98 provides a good seal.
进一步地,主进油油路结构还包括设置于第二行星架85上的第三缸套结构97,第二轴承93位于第三缸套结构97外侧(远离第二行星架85并靠近第一行星排结构的一侧),以及设置于第二太阳轮81上多个第三密封圈95;且第三缸套结构97与第二太阳轮81对应,第三密封圈95与第三缸套结构97紧密接触,第二活塞过渡通道、第二平衡过渡通道、第三活塞过渡通道、第三平衡过渡通道分别隔设于两个第三密封圈95之间,为各个油道提供良好的密封。而且,第三缸套结构97上开设有多个第三缸套油道(97a,97b),第二离合器活塞腔与第二活塞过渡通道之间、第二离合器平衡腔与第二平衡过渡通道之间、第三离合器活塞腔与第三活塞过渡通道之间、第三离合器平衡腔与第三平衡过渡通道之间均通过一个第三缸套油道对应连通,便于通过第三缸套结构97提供良好的密封效果。Further, the main oil inlet oil passage structure also includes a third cylinder liner structure 97 arranged on the second planetary carrier 85, and the second bearing 93 is located outside the third cylinder liner structure 97 (away from the second planetary carrier 85 and close to the first planet row structure), and a plurality of third sealing rings 95 arranged on the second sun gear 81; The structure 97 is in close contact, and the second piston transition channel, the second balance transition channel, the third piston transition channel, and the third balance transition channel are respectively separated between the two third sealing rings 95 to provide good sealing for each oil channel . Moreover, a plurality of third cylinder liner oil passages (97a, 97b) are opened on the third cylinder liner structure 97, between the second clutch piston chamber and the second piston transition passage, between the second clutch balance chamber and the second balance transition passage between the third clutch piston chamber and the third piston transition passage, and between the third clutch balance chamber and the third balance transition passage through a third cylinder liner oil passage, which is convenient to pass through the third cylinder liner structure 97 Provides a good seal.
此外,上述第一离合器油路包括形成于第一离合器外毂和第一离合器内毂之间的第一离合器润滑冷却腔,以及开设于第一离合器内毂上并与第一离合器主体对应的第一内毂润滑冷却通道21a,且第一内毂润滑冷却通道21a通过第一离合器润滑冷却腔与第四主油道9a连通。而且,上述主进油油路结构还包括径向开设于输入轴9上的第五连接油道9f,第五连接油道9f连通第四主油道9a和第一离合器润滑冷却腔。油液依次经过布置在油道轴40上的第四进油通道40a,布置在-第一缸套结构41上的第一缸套油道41a,布置在输入轴9上的油道第四连接油道9r、第四主油道9a、第五连接油道9f,布置在第一离合器结构1上的油道第一内毂润滑冷却通道21a,进入第一离合器主体的摩擦片和钢片区域,从而实现对第一离合器结构的润滑冷却。In addition, the above-mentioned first clutch oil circuit includes a first clutch lubricating cooling cavity formed between the first clutch outer hub and the first clutch inner hub, and a second clutch opening on the first clutch inner hub and corresponding to the first clutch main body. An inner hub lubricating cooling channel 21a, and the first inner hub lubricating cooling channel 21a communicates with the fourth main oil channel 9a through the first clutch lubricating cooling cavity. Moreover, the above-mentioned main oil inlet passage structure also includes a fifth connecting oil passage 9f radially opened on the input shaft 9, and the fifth connecting oil passage 9f communicates with the fourth main oil passage 9a and the first clutch lubricating and cooling chamber. The oil sequentially passes through the fourth oil inlet passage 40a arranged on the oil passage shaft 40, the first cylinder liner oil passage 41a arranged on the first cylinder liner structure 41, and the oil passage fourth connection arranged on the input shaft 9. The oil passage 9r, the fourth main oil passage 9a, the fifth connecting oil passage 9f, the first inner hub lubricating and cooling passage 21a of the oil passage arranged on the first clutch structure 1, enter the friction plate and steel plate area of the first clutch main body , so as to realize the lubrication and cooling of the first clutch structure.
而且,上述第二离合器油路包括开设于第二离合器内毂上并与第二离合器主体对应的第二内毂润滑冷却通道22a,以及开设于第一离合器外毂上的第一外毂润滑冷却通道(第一离合器外毂设置为第二离合器内毂,故第一外毂润滑冷却通道同时也为第二内毂润滑冷却通道22a),且第二内毂润滑冷却通道通过第一外毂润滑冷却通道、第一内毂润滑冷却通道21a及第一离合器润滑冷却腔与第四主油道9a连通。冷却完第一离合器结构1后的油液再依次经过布置在第一离合器结构1上的第一外毂润滑冷却通道(即第二内毂润滑冷却通)22a,进入第二离合器主体的摩擦片和钢片区域,从而实现第二离合器结构3的润滑冷却。Moreover, the above-mentioned second clutch oil circuit includes a second inner hub lubricating and cooling channel 22a opened on the inner hub of the second clutch and corresponding to the second clutch main body, and a first outer hub lubricating and cooling channel 22a opened on the outer hub of the first clutch. channel (the outer hub of the first clutch is set as the inner hub of the second clutch, so the first outer hub lubricating cooling channel is also the second inner hub lubricating cooling channel 22a), and the second inner hub lubricating cooling channel passes through the first outer hub lubricating cooling channel The cooling channel, the first inner hub lubricating cooling channel 21a and the first clutch lubricating cooling cavity communicate with the fourth main oil channel 9a. After cooling the first clutch structure 1, the oil passes through the first outer hub lubricating and cooling channel (that is, the second inner hub lubricating and cooling channel) 22a arranged on the first clutch structure 1, and then enters the friction plate of the second clutch body. And the steel plate area, so as to realize the lubrication and cooling of the second clutch structure 3.
而且,上述第三离合器油路包括开设于第三离合器内毂上并与第三离合器主体对应的第三内毂润滑冷却通道58a,且第三内毂润滑冷却通道58a通过第一外毂润滑冷却通道22a、第一内毂润滑冷却通道21a及第一离合器润滑冷却腔与第四主油道9a连通。冷却完第一离合器结构1后的油液再依次经过布置在第一离合器结构1上的第一外毂润滑冷却通道22a和第三离合器结构5上的第三内毂润滑冷却通道58a,进入第三离合器主体的摩擦片和钢片区域,从而实现第三离合器结构5的润滑冷却。Moreover, the above-mentioned third clutch oil circuit includes a third inner hub lubricating and cooling passage 58a opened on the third clutch inner hub and corresponding to the third clutch main body, and the third inner hub lubricating and cooling passage 58a is lubricated and cooled by the first outer hub. The passage 22a, the first inner hub lubricating and cooling passage 21a and the first clutch lubricating and cooling chamber communicate with the fourth main oil passage 9a. After cooling the first clutch structure 1, the oil passes through the first outer hub lubrication cooling passage 22a arranged on the first clutch structure 1 and the third inner hub lubrication cooling passage 58a on the third clutch structure 5, and then enters the first clutch structure 5. The friction plate and steel plate area of the three-clutch main body, so as to realize the lubrication and cooling of the third clutch structure 5.
此外,上述主进油油路结构还包括分别开设于输入轴9径向上的行星排润滑通道9b,行星排润滑通道9b连通第四主油道9a和第一行星排结构,可为第一轴承(91,92)、第一齿轮滚针74、第一太阳轮、以及第一行星轮等结构提供润滑和冷却。即第四主油道9a同时具有多个分流油道,其一分流油道是为第一行星排结构7和轴承提供工作时所需冷却油液的油道,其二分流油道是为第一离合器平衡腔1b提供工作时所需油液的油道,其三分流油道是为第二离合器平衡腔3b和第三离合器平衡腔5b提供工作时所需油液的油道,其四分流油道是为第一离合器主体、第二离合器主体、第三离合器主体提供冷却润滑的油道。In addition, the above-mentioned main oil inlet oil passage structure also includes planetary row lubrication passages 9b opened in the radial direction of the input shaft 9, and the planetary row lubrication passages 9b communicate with the fourth main oil passage 9a and the first planetary row structure, which can be used for the first bearing Structures such as (91, 92), the first gear needle roller 74, the first sun gear, and the first planetary gear provide lubrication and cooling. That is to say, the fourth main oil passage 9a has a plurality of branch oil passages at the same time, and one of the branch oil passages is an oil passage for providing the cooling oil required for the first planetary row structure 7 and the bearing during work, and its second branch oil passage is for the first planetary row structure 7 and the bearing. A clutch balance chamber 1b provides the oil passage for the required oil during work, and its three-splitting oil passage is an oil passage for the second clutch balance chamber 3b and the third clutch balance chamber 5b to provide the oil required for work, and its four-splitting oil passage The oil passage is an oil passage that provides cooling and lubrication for the first clutch main body, the second clutch main body and the third clutch main body.
此外,上述第一主油道9c、第二主油道9h、第三主油道9j及第四主油道9a均设置为一端开口一端封闭的盲孔,且第一主油道9c、第二主油道9h、第三主油道9j及第四主油道9a的开口端均通过密封球(101,102,103,104)过盈密封。输入轴9是为多离合器模块提供油液的主要油道机构,包含轴向方向布置的油道(9a,9c,9h,9j),和径向方向布置的油道(9r,9m,9n,9p,9b,9d,9e,9f,9g,9i,9k),分别在四个轴向油道的端面压入密封球(101,102,103,104),密封球与油道外径设计成合理的过盈配合使其能够承受一定量的油压而不至于脱出,因此使得轴向油道形成轴向方面的封闭油道,其径向布置的油道可根据多离合器模块不同油路具有的不同流量需求布置至少数量一个。In addition, the above-mentioned first main oil passage 9c, second main oil passage 9h, third main oil passage 9j and fourth main oil passage 9a are all set as blind holes with one end open and one end closed, and the first main oil passage 9c, the second main oil passage Open ends of the second main oil passage 9h, the third main oil passage 9j and the fourth main oil passage 9a are all interference-sealed by sealing balls (101, 102, 103, 104). The input shaft 9 is the main oil channel mechanism that provides oil for the multi-clutch module, including oil channels (9a, 9c, 9h, 9j) arranged in the axial direction, and oil channels (9r, 9m, 9n, 9p, 9b, 9d, 9e, 9f, 9g, 9i, 9k), the sealing balls (101, 102, 103, 104) are respectively pressed into the end faces of the four axial oil passages, and the outer diameters of the sealing balls and the oil passages are designed to be reasonable The tight fit makes it able to withstand a certain amount of oil pressure without falling out, so that the axial oil passage forms an axially closed oil passage, and its radially arranged oil passages can have different flow rates according to the different oil passages of the multi-clutch module Requires placement of at least one quantity.
此外,上述主进油油路结构还包括开设于壳体结构10上的第五主油道10a,通过第五主油道10a为制动器结构6供油。而且,上述制动器油路包括形成于制动器活塞缸66和制动器活塞杆65之间的制动器活塞腔6a,以及开设于制动器活塞缸66上用于连通制动器活塞腔6a和第五主油道10a的活塞缸油道66a。油液依次经过布置在壳体结构10上的第五主油道10a,活塞缸油道66a进入制动器活塞腔6a并具有压力供给,使摩擦片和钢片产生轴向位移至相互成压紧状态,实现制动器接合。In addition, the above-mentioned main oil inlet passage structure also includes a fifth main oil passage 10a opened on the housing structure 10, through which the brake structure 6 is supplied with oil. Moreover, the brake oil circuit includes a brake piston cavity 6a formed between the brake piston cylinder 66 and the brake piston rod 65, and a piston set on the brake piston cylinder 66 for communicating with the brake piston cavity 6a and the fifth main oil passage 10a. Cylinder oil passage 66a. The oil sequentially passes through the fifth main oil passage 10a arranged on the housing structure 10, and the piston cylinder oil passage 66a enters the brake piston chamber 6a and has pressure supply, so that the friction plate and the steel plate produce axial displacement to a mutual compression state , to achieve brake engagement.
而且,上述制动器油路还包括开设于制动器内毂上并与制动器主体对应的制动器润滑冷却通道69a,开设于第二离合器外毂上的第二外毂润滑冷却通道39b,开设于所述第三离合器外毂上的第三外毂润滑冷却通道39a,以及开设于第二齿圈上的齿圈润滑冷却通道86a;且制动器活塞腔6a与第五主油道10a连通,制动器润滑冷却通道69a通过齿圈润滑冷却通道86a、第二外毂润滑冷却通道39b、第三外毂润滑冷却通道39a与第三内毂润滑冷却通道58a和第二内毂润滑冷却通道22a连通。油液在对第二制动器结构3和第三制动器结构5进行润滑冷却之后,油液再经过第三外毂润滑冷却通道39a、第二外毂润滑冷却通道39b,齿圈润滑冷却通道86a,制动器润滑冷却通道69a,进入制动器主体的摩擦片和钢片区域,从而实现对制动器结构6的润滑冷却。Moreover, the above-mentioned brake oil circuit also includes a brake lubricating and cooling channel 69a opened on the inner hub of the brake and corresponding to the main body of the brake, a second outer hub lubricating and cooling channel 39b opened on the second clutch outer hub, and opened on the third hub. The third outer hub lubricating and cooling passage 39a on the clutch outer hub, and the ring gear lubricating and cooling passage 86a opened on the second ring gear; and the brake piston chamber 6a communicates with the fifth main oil passage 10a, and the brake lubricating and cooling passage 69a passes through The ring gear lubrication cooling passage 86a, the second outer hub lubrication cooling passage 39b, the third outer hub lubrication cooling passage 39a communicate with the third inner hub lubrication cooling passage 58a and the second inner hub lubrication cooling passage 22a. After the oil fluid lubricates and cools the second brake structure 3 and the third brake structure 5, the oil fluid passes through the third outer hub lubrication cooling passage 39a, the second outer hub lubrication cooling passage 39b, the ring gear lubrication cooling passage 86a, and the brake The lubricating and cooling channel 69a enters the friction plate and steel plate area of the brake main body, so as to realize the lubricating and cooling of the brake structure 6 .
此外,本实用新型还提出一种电控液力式自动变速器,包括如上所述的离合器供油系统。该电控液力式自动变速器的多离合器模块通过内外嵌套巢式结构的合理组合布置,实现三个湿式离合器结构和一个制动器结构的模块化集成设计,使得所占轴向尺寸较短,结构紧凑,更有利于电控液压式自动变速器的整机布置;而且,该电控液力式自动变速器的多离合器模块具有新型的离合器供油系统,分别可实现三个离合器结构和一个制动器结构的活塞腔、平衡腔及润滑冷却的供油;而且,该电控液力式自动变速器的多离合器模块轴向尺寸短,整体结构紧凑,因此可灵活应用于六档电控液压式自动变速器;另外,在该多离合器模块的基础上,通过在其前端或后端增加行星排,和在其径向外端增加制动器或单向离合器,可实现在更多档位如八档或九档电控液压式自动变速器中的应用;而且,该电控液力式自动变速器的多离合器模块结构更紧凑,更有利于缩短轴向空间,有利于轻量化设计,有利于降低成本;而且,该电控液力式自动变速器的多离合器模块的离合器供油系统充分利用了多离合器模块本身零部件结构优势,布置了活塞腔和平衡腔以及润滑冷却所需的不同油道,多离合器模块本身不需要增加额外的油道零部件结构,降低了制造成本;而且,该电控液力式自动变速器的多离合器模块的离合器供油系统利用一个输入轴,通过布置多个轴向油道和径向油道,形成多路相互独立的油道,实现了多离合器模块多路油路供油的需求,且该输入轴为为车辆变速器中常见类型的细长型轴,结构易实现,工艺简单,降低了制造成本。In addition, the utility model also proposes an electronically controlled hydraulic automatic transmission, including the above-mentioned clutch oil supply system. The multi-clutch module of the electronically controlled hydraulic automatic transmission realizes the modular integrated design of three wet clutch structures and one brake structure through a reasonable combination of inner and outer nested structures, making the occupied axial dimension shorter and the structure It is compact and more conducive to the overall layout of the electronically controlled hydraulic automatic transmission; moreover, the multi-clutch module of the electronically controlled hydraulic automatic transmission has a new type of clutch oil supply system, which can respectively realize three clutch structures and one brake structure. Piston cavity, balance cavity and lubricating and cooling oil supply; moreover, the multi-clutch module of the electronically controlled hydraulic automatic transmission has a short axial dimension and a compact overall structure, so it can be flexibly applied to six-speed electronically controlled hydraulic automatic transmissions; in addition , on the basis of the multi-clutch module, by adding a planetary row at its front or rear end, and adding a brake or one-way clutch at its radially outer end, more gears such as eighth or ninth gears can be electronically controlled application in hydraulic automatic transmissions; moreover, the multi-clutch module structure of the electronically controlled hydraulic automatic The clutch oil supply system of the multi-clutch module of the hydraulic automatic transmission makes full use of the structural advantages of the multi-clutch module itself, and arranges the piston chamber, balance chamber and different oil passages required for lubrication and cooling. The multi-clutch module itself does not need to increase The extra oil passage component structure reduces the manufacturing cost; moreover, the clutch oil supply system of the multi-clutch module of the electronically controlled hydraulic automatic transmission utilizes one input shaft, and by arranging multiple axial oil passages and radial oil passages , form multiple independent oil passages, realize the demand of multi-clutch module multi-channel oil supply, and the input shaft is a slender shaft of the common type in vehicle transmission, the structure is easy to realize, the process is simple, and the reduction of manufacturing cost.
此外,还需要理解的是,在本实施例中,术语“下”、“上”、“前”、“后”、“左”、“右”、“内”、“外”、“顶”、“底”、“一侧”、“另一侧”、“一端”、“另一端”、等所指示的位置关系为基于附图所示的位置关系;“第一”、“第二”、“第三”、“第四”、“第五”等术语,是为了区分不同的结构部件。这些术语仅为了便于描述本实用新型和简化描述,不能理解为对本实用新型的限制。In addition, it should be understood that in this embodiment, the terms "lower", "upper", "front", "rear", "left", "right", "inner", "outer", "top" , "bottom", "one side", "the other side", "one end", "the other end", etc. indicate the positional relationship based on the positional relationship shown in the drawings; "first", "second" , "third", "fourth", "fifth" and other terms are used to distinguish different structural components. These terms are only for the convenience of describing the utility model and simplifying the description, and cannot be construed as limiting the utility model.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as a limitation on the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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CN113015860A (en) * | 2018-11-12 | 2021-06-22 | 戴姆勒股份公司 | Hybrid dual clutch transmission |
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CN113015860A (en) * | 2018-11-12 | 2021-06-22 | 戴姆勒股份公司 | Hybrid dual clutch transmission |
CN111637174A (en) * | 2020-06-30 | 2020-09-08 | 重庆神箭汽车传动件有限责任公司 | Clutch housing assembly |
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