CN207989254U - A kind of wet-spraying machine Special integrated air compressor machine - Google Patents
A kind of wet-spraying machine Special integrated air compressor machine Download PDFInfo
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- CN207989254U CN207989254U CN201820251559.5U CN201820251559U CN207989254U CN 207989254 U CN207989254 U CN 207989254U CN 201820251559 U CN201820251559 U CN 201820251559U CN 207989254 U CN207989254 U CN 207989254U
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Abstract
The utility model discloses a kind of wet-spraying machine Special integrated air compressor machines, including rack, its key points of the technical solution are that：The rack is equipped with driving mechanism and compression mechanism, the compression mechanism includes the holder being set in the rack, the holder is equipped with compressor body, the driving wheel group for transmission is equipped between the compressor body and driving mechanism, the compression mechanism further includes the gs-oil separator and heat exchanger being set in the rack, and the control cabinet for controlling compressor operation is additionally provided in the rack.A kind of wet-spraying machine Special integrated air compressor machine of the utility model, structure design is compact, is designed using compact small size, the compressor of configuration relatively high power load, and can meet equipment and operate steadily in the long term.
Description
【Technical field】
The utility model belongs to compressor apparatus technical field, and in particular to a kind of wet-spraying machine Special integrated air compressor machine.
【Background technology】
Wet-spraying machine is conveyed using low pressure low speed swirling air stream, and closely the operation principle of injection, keeps injection stream uniform, surely
It is fixed, spray-up material is improved, gunite concrete operation is carried out using wet-spraying machine, dust concentration and rebound degree can be greatly lowered,
Increase a jetting thickness, improve production efficiency, ensures construction quality, be now widely used for mine, culvert, building foundation pit branch
In the engineerings such as shield, river course slope protection.
With the development and development of equipment manufacture, compressed air is more and more applied as a kind of drive energy,
The integrated structure design of air compressor machine is always the direction of technical staff's research, especially some specific use equipment, such as wet shot
Machine etc. can not configure long lines coordinating operation in Work places such as mine, culvert, tunnels, need to heading equipment integrated design,
But wet-spraying machine space is limited, can not be attached to the air compressor machine of large volume, and often gas production cannot meet use to small size air compressor machine
Demand should meet and reduce equipment volume as possible with wet-spraying machine integrated design, the demand of gas production also taken into account, using enough
Powerful motor-driven compressor, this is a main problem for influencing wet shot machinery integrated design.
【Invention content】
A kind of wet-spraying machine Special integrated air compressor machine of the utility model, structure design is compact, using compact small size
Design, the compressor of configuration relatively high power load, and equipment can be met and operated steadily in the long term.
The utility model is achieved through the following technical solutions：
A kind of wet-spraying machine Special integrated air compressor machine, including rack, the rack are equipped with driving mechanism and compression mechanism,
The compression mechanism includes the holder being set in the rack, and the holder is equipped with compressor body, the compressor body and drive
The dynamic inter-agency driving wheel group being equipped with for transmission, the compression mechanism further include the gs-oil separator being set in the rack and
Heat exchanger is additionally provided with the control cabinet for controlling compressor operation in the rack.
Preferably, the holder include be set to rack on lower bracket and the upper bracket on the lower bracket, it is described
Driving mechanism is located inside lower bracket, and the compression mechanism is located on upper bracket, between the compressor body and gs-oil separator
Equipped with pressure duct, the pressure duct passes through the gap between lower bracket and upper bracket, the pressure duct to be connect equipped with damping
Head.
Preferably, the driving mechanism includes motor, and the motor lower portion is equipped with motor base, the motor base lower part
It is respectively equipped with articulated support structure and lifting supporting mechanism in position opposite in rack, when needing regulation motor horizontal position
When, the side of the motor base is vertically moved along lifting supporting mechanism, and the other side horizontally rotates along the hinged support mechanism shaft heart.
Preferably, the driving wheel group include be set to driving mechanism on driving wheel and in the compression mechanism from
Driving wheel is equipped with the belt for transmission between the driving wheel and driven wheel.
Preferably, the control cabinet includes semi-enclosed interior case, and the interior case edge side is equipped with towards on the inside of interior case
Flanging, the inner box side face are equipped with multiple inlet wire pipes worn for conducting wire, and the inlet wire pipe is equipped with entrance hole with interior case junction,
The diameter of the entrance hole is less than the diameter of inlet wire pipe.
Preferably, the heat exchanger includes the Gas Cooler and oil cooler for being disposed side by side on rack side, the gas
The inlet end on cooler top is connected to the exhaust end on the gs-oil separator top, the exhaust end of the Gas Cooler lower part with
Client is connected to air pipe, and the Gas Cooler is made of cooling fins laterally and vertically staggeredly, the oil cooler also by
Laterally and vertically cooling fins staggeredly are constituted, and the heat exchanger further includes being set to the Gas Cooler and oil cooler homonymy
Cooling blower.
Preferably, the oil cooler lower part is respectively equipped with cooling oil inlet and cooling oil outlet, the gs-oil separator
Including detaching inner cavity, separator oil inlet and separator oil outlet, the cooling oil inlet are respectively equipped in the middle part of the separation inner cavity
Mouth is connected to by pipeline with separator oil outlet, and the cooling oil outlet is connected to by pipeline with compressor body.
Preferably, the compression mechanism further includes the air intake filter being set to above the compressor body, the air inlet
The exhaust end of filter is connected to the inlet end on compressor body top, and the height that is horizontally mounted of the air intake filter is slightly above heat friendship
Parallel operation.
Preferably, the frame lower is equipped with the metallic channel for wearing electric wire, is additionally provided in the rack movable anti-
Backplate and shutter for air inlet are additionally provided with sliding screen on the outside of the heat exchanger.
Compared with prior art, the utility model has the following advantages that：
A kind of preferred wet-spraying machine Special integrated air compressor machine of the utility model, enables air compressor machine and small-sized wet-spraying machine
Integration installing, while meeting the use demand of wet-spraying machine system compresses air-source, the machine folds driving mechanism and compression mechanism
It adds and sets, effective cripetura air compressor machine length specification is provided with heat exchanger in a limited space, effectively reduces compressed air row
Temperature degree, the interior case of control cabinet is for accommodating electric-controlled parts, and air compressor machine is when with wet shot machine operation, and body is easy to by dust
Attachment, interior case periphery setting flanging and the waterproof cover for clearing up runner and entrance hole, can make air compressor machine with wet-spraying machine into
It when row washing cleaning, is not required to do special waterproof protective, that is, uses high pressure water cleaning, water, which will not be splashed into interior case, influences electronics member
Device performance, and can be also discharged along designed cleaning runner, the control cabinet of effective protection air compressor machine, body space application
Rationally, structure design is compact, meets small-sized wet-spraying machine integrated design demand.
【Description of the drawings】
Fig. 1 is the utility model partial perspective view；
Fig. 2 is the utility model partial perspective view；
Fig. 3 is the utility model partial perspective view；
Fig. 4 is the utility model gs-oil separator diagrammatic cross-section；
Fig. 5 is the utility model electric cabinet system partial perspective view；
Fig. 6 is the utility model stereoscopic schematic diagram；
Fig. 7 is the utility model stereoscopic schematic diagram.
【Specific implementation mode】
A kind of wet-spraying machine Special integrated air compressor machine as illustrated in the accompanying drawings from 1 to 3, including rack 1, the rack 1, which is equipped with, drives
Motivation structure 2 and compression mechanism 3, the compression mechanism 3 include the holder 31 being set in the rack 1, and the holder 31 is equipped with
Compressor body 32 is equipped with the driving wheel group 4 for transmission between the compressor body 32 and driving mechanism 2, the compression mechanism 3 is also
Include gs-oil separator 33 and heat exchanger 34 in the rack 1, is additionally provided in the rack 1 for controlling air compressor machine
The control cabinet 6 of operation.In order to further coordinate wet-spraying machine integrated design, the air compressor machine of ad hoc meter the application can be in 1350*
The air compressor structure of installing 75HP, meets 6 cubic metres/min aerogenesis demands, makes pneumatics in the device space of 1200*750mm specifications
Machine while can meet the use demand of wet-spraying machine system compresses air-source with the machine integrated installing of wet shot, and the machine is by driving machine
Structure is superposed with compression mechanism, and effective cripetura air compressor machine length specification is provided with heat exchanger, effectively in a limited space
Compressed air delivery temperature is reduced, body space application is reasonable, and structure design is compact, meets wet-spraying machine integrated design demand.
The holder 31 include be set to rack 1 on lower bracket 311 and the upper bracket 312 on the lower bracket 311,
The driving mechanism 2 is located inside lower bracket 311, and the compression mechanism 3 is located on upper bracket 312, the compressor body 32
Pressure duct 35 is equipped between gs-oil separator 33, between the pressure duct 35 passes through between lower bracket 311 and upper bracket 312
Gap, the pressure duct 35 are equipped with shock-absorbing connection 36.Holder includes being vertically connected with lower bracket and upper bracket, and lower bracket is located at
Driving mechanism upper end is equivalent to and driving mechanism is arranged inside lower bracket to save space, upper bracket upper support compressor
Body, and the gap among upper bracket and lower bracket is used to accommodate the terminal box of motor, and the specification of upper bracket and compressor body branch
Support structure etc. is big, and pressure duct is arranged with upper bracket interstitial site in lower bracket, it is made to be arranged in compressor body and gs-oil separator
Between, air is conveyed, and shock-absorbing connection is also set up on pressure duct.
The driving mechanism 2 includes motor 21, and 21 lower part of the motor is equipped with motor base 22, under the motor base 22
Portion is respectively equipped with articulated support structure 23 and lifting supporting mechanism 24 in position opposite in rack 1, when needing regulation motor 21
When horizontal position, the side of the motor base 22 is vertically moved along lifting supporting mechanism 24, and the other side is along hinged support mechanism
23 axle center horizontally rotate.Motor can be according to the output of gas consumption demand control compressor, to reduce frequently opening for compressor
Stop, achievees the purpose that save energy consumption, while in order to adjust the tensioning specification between driving wheel group, hinge is arranged in design at motor base
Structure for welding and supporting and lifting supporting mechanism, when needing regulation motor horizontal position, the side of motor base is along lifting support machine
Structure vertically moves, and the other side horizontally rotates along the hinged support mechanism shaft heart, and lifting supporting mechanism main body is threaded through motor to be multiple
Lead screw on pedestal, configures multiple nuts on lead screw, rotating nut can bearing height of the regulation motor pedestal on lead screw, and
The main body of articulated support structure is shaft, and shaft is connect with motor base, and axle sleeve is secured in rack, when the one of motor base
When side is vertically moved with lifting supporting mechanism, the other side is then rotated with shaft along axle sleeve, to reach the work of regulation motor height
With.
The driving wheel group 4 includes the driving wheel 41 and driven in the compression mechanism 2 being set in driving mechanism 2
Wheel 42 is equipped with the belt 43 for transmission between the driving wheel 41 and driven wheel 42.By driving mechanism and compression mechanism stacking shelf
Structure is arranged, and compresses the lateral length size of air compressor machine, is driven by driving wheel group between driving mechanism and compression mechanism, preferably may be used
To use pulley drive, driving wheel to be arranged according to a certain percentage with driven wheel, preferred driving wheel radius and driven wheel radius
Ratio is 1：3 settings.
The control cabinet 6 as shown in Figure 5 includes semi-enclosed interior case 61, and 61 edge side of the interior case is equipped in
The flanging 62 of the inside of case 61,61 side of interior case are equipped with multiple inlet wire pipes 63 worn for conducting wire, the inlet wire pipe 63 with it is interior
61 junction of case is equipped with entrance hole 64, and the diameter of the entrance hole 64 is less than the diameter of inlet wire pipe 63.The interior case of control cabinet is used for
Accommodate electric-controlled switch, power supply wiring, controller, the components such as signal adapter, and air compressor machine is when with wet shot machine operation, body is very
It is easy to be adhered to by dust, interior case periphery setting flanging, inlet wire pipe and entrance hole can be such that air compressor machine carries out with wet-spraying machine
It when washing cleaning, is not required to do special waterproof protective, that is, high pressure water cleaning, water is used not to be splashed into influence electronics member device in interior case
Part performance, control cabinet can pass through spraying-rinsing with body, continue operation without influencing, the protective plate cooperation in rack
The flanging at interior case edge, when case in power cord or signal wire disengaging, meeting housing protection tube, protection tube coordinates inlet wire pipe again
And entrance hole, it can be good at that water is prevented to enter in interior case, the control cabinet of effective protection air compressor machine.
The heat exchanger 34 includes the Gas Cooler 341 and oil cooler 342 for being disposed side by side on 1 side of rack, described
The inlet end on 341 top of Gas Cooler is connected to the exhaust end on 33 top of the gs-oil separator, 341 lower part of the Gas Cooler
Exhaust end be connected to client with air pipe, the Gas Cooler 341 is made of cooling fins laterally and vertically staggeredly, described
For oil cooler 342 also by laterally and vertically cooling fins staggeredly are constituted, the heat exchanger 34 further includes being set to the air cooling
But the cooling blower 343 of 342 homonymy of device 341 and oil cooler.Compressed air uses air-cooled mode, can effectively reduce exhaust temperature
Degree, be reduced to from original 90 DEG C 55 DEG C hereinafter, ensure that wet-spraying machine system can use low temperature and the stable air source of cleaning, while with
Oil cooler is arranged side by side in Gas Cooler, and circulating cooling is carried out to compressor oil, ensures the operating of air compressor machine long-time temperature, air cooling
But by laterally and vertically cooling fins staggeredly are constituted, oil cooler is made of device transverse direction and the cooling fins being vertically arranged, and is pressed
Spacing of fin is designed according to design requirement.
342 lower part of the oil cooler is respectively equipped with cooling oil inlet 344 and cooling oil outlet 345, the Oil-gas Separation
Device 343 includes separation inner cavity 331, and 331 middle part of the separation inner cavity is respectively equipped with separator oil inlet 332 and separator oil outlet
333, the cooling oil inlet 344 is connected to by pipeline with separator oil outlet 333, and the cooling oil outlet 345 passes through pipeline
It is connected to compressor body 32.Pressure duct interts between the components and connection nearby conveys compressed air and compressed oil.
The compression mechanism 3 further includes being set to the air intake filter 37 of 32 top of the compressor body, the inlet air filtration
The exhaust end of device 37 is connected to the inlet end on 32 top of compressor body, and the height that is horizontally mounted of the air intake filter 37 is slightly above
Heat exchanger 34.Driving mechanism and compression mechanism stacked architecture are arranged in compression design space when air compressor machine designs, and design air inlet
Filter, heat exchanger, electric cabinet system etc., level height is in same scale, produces, improves convenient for specification of equipment metaplasia
Production efficiency ensure that air compressor machine quality.
1 lower part of the rack is equipped with the metallic channel 11 for wearing electric wire, and movable protective plate is additionally provided in the rack 1
12 and for air inlet shutter 13, the outside of the heat exchanger 34 is additionally provided with sliding screen 14.Electric line can pass through rack
Internal metallic channel is worn, and on the one hand can save assembly space, on the other hand electric wire can also be protected not to be extruded and pullled,
Movable protective plate and shutter can protect body, while not influence air inlet, the sliding screen on the outside of heat exchanger, and cooperation dissipates
It is easy to clean while hot.
Claims (9)
1. a kind of wet-spraying machine Special integrated air compressor machine, including rack (1), it is characterised in that：The rack (1) is equipped with driving
Mechanism (2) and compression mechanism (3), the compression mechanism (3) include the holder (31) being set in the rack (1), the holder
(31) it is equipped with compressor body (32), the driving wheel group for transmission is equipped between the compressor body (32) and driving mechanism (2)
(4), the compression mechanism (3) further include be set to the rack (1) on gs-oil separator (33) and heat exchanger (34), it is described
The control cabinet (6) for controlling compressor operation is additionally provided in rack (1).
2. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：Holder (31) packet
Include the lower bracket (311) in rack (1) and the upper bracket (312) on the lower bracket (311), the driving mechanism
(2) be located at that lower bracket (311) is internal, and the compression mechanism (3) is located on upper bracket (312), the compressor body (32) and
Pressure duct (35) is equipped between gs-oil separator (33), the pressure duct (35) passes through lower bracket (311) and upper bracket (312)
Between gap, the pressure duct (35) be equipped with shock-absorbing connection (36).
3. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：The driving mechanism
(2) include motor (21), motor (21) lower part is equipped with motor base (22), and motor base (22) lower part is in rack
(1) opposite position is respectively equipped with articulated support structure (23) and lifting supporting mechanism (24) on, when needing regulation motor (21)
When horizontal position, the side of the motor base (22) is vertically moved along lifting supporting mechanism (24), and the other side is along hinged support
Mechanism (23) axle center horizontally rotates.
4. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：The driving wheel group
(4) include being set to the driving wheel (41) in driving mechanism (2) and the driven wheel (42) in the compression mechanism (3), it is described
The belt (43) for transmission is equipped between driving wheel (41) and driven wheel (42).
5. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：The control cabinet (6)
Including semi-enclosed interior case (61), interior case (61) the edge side is equipped with towards the flanging (62) on the inside of interior case (61), described
Interior case (61) side is equipped with multiple inlet wire pipes (63) worn for conducting wire, and the inlet wire pipe (63) is equipped with interior case (61) junction
Entrance hole (64), the diameter of the entrance hole (64) are less than the diameter of inlet wire pipe (63).
6. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：The heat exchanger
(34) include the Gas Cooler (341) and oil cooler (342) for being disposed side by side on rack (1) side, the Gas Cooler (341)
The inlet end on top is connected to the exhaust end on the gs-oil separator (33) top, the exhaust of Gas Cooler (341) lower part
End is connected to client with air pipe, and the Gas Cooler (341) is by laterally and vertically cooling fins staggeredly are constituted, the oil cooling
But for device (342) also by laterally and vertically cooling fins staggeredly are constituted, the heat exchanger (34) further includes being set to the air cooling
But the cooling blower (343) of device (341) and oil cooler (342) homonymy.
7. a kind of wet-spraying machine Special integrated air compressor machine according to claim 6, it is characterised in that：The oil cooler
(342) lower part is respectively equipped with cooling oil inlet (344) and cooling oil outlet (345), and the gs-oil separator (33) includes separation
Inner cavity (331), separation inner cavity (331) middle part are respectively equipped with separator oil inlet (332) and separator oil outlet (333),
The cooling oil inlet (344) is connected to by pipeline with separator oil outlet (333), and the cooling oil outlet (345) passes through pipe
Road is connected to compressor body (32).
8. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：The compression mechanism
(3) further include the air intake filter (37) being set to above the compressor body (32), the exhaust end of the air intake filter (37)
It is connected to the inlet end on compressor body (32) top, the height that is horizontally mounted of the air intake filter (37) is slightly above heat exchanger
(34)。
9. a kind of wet-spraying machine Special integrated air compressor machine according to claim 1, it is characterised in that：Under the rack (1)
Portion is equipped with the metallic channel (11) for wearing electric wire, and movable protective plate (12) is additionally provided on the rack (1) and is used for air inlet
Shutter (13), be additionally provided with sliding screen (14) on the outside of the heat exchanger (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820251559.5U CN207989254U (en) | 2018-02-12 | 2018-02-12 | A kind of wet-spraying machine Special integrated air compressor machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820251559.5U CN207989254U (en) | 2018-02-12 | 2018-02-12 | A kind of wet-spraying machine Special integrated air compressor machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207989254U true CN207989254U (en) | 2018-10-19 |
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ID=63824647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820251559.5U Active CN207989254U (en) | 2018-02-12 | 2018-02-12 | A kind of wet-spraying machine Special integrated air compressor machine |
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| CN (1) | CN207989254U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108167159A (en) * | 2018-02-12 | 2018-06-15 | 中山市艾能机械有限公司 | A kind of wet-spraying machine Special integrated air compressor machine |
-
2018
- 2018-02-12 CN CN201820251559.5U patent/CN207989254U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108167159A (en) * | 2018-02-12 | 2018-06-15 | 中山市艾能机械有限公司 | A kind of wet-spraying machine Special integrated air compressor machine |
| CN108167159B (en) * | 2018-02-12 | 2024-01-16 | 中山市艾能机械有限公司 | Special integral air compressor for wet spraying machine |
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