CN207983040U - Tank body grinding and polishing equipment - Google Patents
Tank body grinding and polishing equipment Download PDFInfo
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- CN207983040U CN207983040U CN201820380563.1U CN201820380563U CN207983040U CN 207983040 U CN207983040 U CN 207983040U CN 201820380563 U CN201820380563 U CN 201820380563U CN 207983040 U CN207983040 U CN 207983040U
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工设备,特别涉及一种铝合金罐体打磨抛光设备。The utility model relates to mechanical processing equipment, in particular to a grinding and polishing equipment for an aluminum alloy tank body.
背景技术Background technique
现有技术中,对尺寸多变的铝合金罐体的抛光多使用手工抛光,先采用粗加工,再用氧化铝砂纸进行抛光,然后采用离子水清洗零件表面。这种人工打磨,加工时间比较长,工序繁多,从而造成工作效率低,生产成本高的问题。In the prior art, manual polishing is often used for polishing aluminum alloy tanks with variable dimensions. First, rough processing is used, and then aluminum oxide sandpaper is used for polishing, and then ionized water is used to clean the surface of the parts. This kind of manual grinding requires a long processing time and numerous procedures, resulting in low work efficiency and high production costs.
实用新型内容Utility model content
针对上述问题,本实用新型的目的在于提供一种罐体打磨抛光设备,以解决现有人工打磨带来的加工时间长、工序多、效率低的问题。In view of the above problems, the purpose of this utility model is to provide a tank body grinding and polishing equipment to solve the problems of long processing time, many processes and low efficiency caused by the existing manual grinding.
为了实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种罐体打磨抛光设备,包括夹具移动导轨、底座、龙门架、工件夹具、定位打磨机构、可调多头打磨机构、工件压紧机构及侧支撑柱,其中,所述夹具移动导轨和所述龙门架设置于所述底座上;所述工件夹具可滑动地设置于夹具移动导轨上,用于装卡罐体工件;所述工件压紧机构设置于所述龙门架上,且与所述工件夹具配合实现罐体工件的定位夹紧;所述定位打磨机构设置于所述龙门架上,用于定位打磨罐体工件的两端;所述可调多头打磨机构沿竖直方向可滑动地设置于侧支撑柱上、用于对罐体工件的外圆周表面进行打磨。A tank body grinding and polishing equipment, comprising a fixture moving guide rail, a base, a gantry, a workpiece fixture, a positioning grinding mechanism, an adjustable multi-head grinding mechanism, a workpiece pressing mechanism and a side support column, wherein the fixture moving guide rail and the The gantry is arranged on the base; the workpiece fixture is slidably arranged on the moving guide rail of the fixture, and is used for clamping the tank workpiece; the workpiece pressing mechanism is arranged on the gantry, and is connected with the workpiece The clamps cooperate to realize the positioning and clamping of the tank workpiece; the positioning and grinding mechanism is arranged on the gantry for positioning and grinding both ends of the tank workpiece; the adjustable multi-head grinding mechanism is slidably arranged in the vertical direction On the side support column, it is used for grinding the outer peripheral surface of the tank workpiece.
所述工件夹具包括夹具基座、定位动滑轮、工件滚动驱动电机及辅助滑轮,其中夹具基座设置于底座上,所述夹具基座上对称设有四个定位动滑轮,其中至少两个定位动滑轮分别通过一工件滚动驱动电机驱动而转动,所述工件压紧机构上设有四个分别与定位动滑轮相对应的辅助滑轮。The workpiece fixture includes a fixture base, a positioning movable pulley, a workpiece rolling drive motor and an auxiliary pulley, wherein the fixture base is arranged on a base, and four positioning movable pulleys are symmetrically arranged on the fixture base, wherein at least two positioning movable pulleys are respectively Driven by a workpiece rolling drive motor to rotate, the workpiece pressing mechanism is provided with four auxiliary pulleys respectively corresponding to the positioning movable pulley.
所述工件压紧机构包括直线驱动机构和设置于所述直线驱动机构的执行末端的压头,所述辅助滑轮设置于所述压头上。The workpiece pressing mechanism includes a linear drive mechanism and a pressing head arranged at the execution end of the linear driving mechanism, and the auxiliary pulley is arranged on the pressing head.
所述定位打磨机构为两组、且对称设置于所述工件压紧机构的两侧,所述龙门架上设有横向导轨,两组所述定位打磨机构与所述横向导轨滑动连接。There are two groups of positioning and grinding mechanisms, which are arranged symmetrically on both sides of the workpiece pressing mechanism. The gantry is provided with transverse guide rails, and the two sets of positioning and grinding mechanisms are slidingly connected to the transverse guide rails.
所述定位打磨机构包括定位辅助刀具滑台、定位辅助刀具架、定位辅助刀具及定位柱,其中定位辅助刀具滑台的上端与所述横向导轨滑动连接,下端设有定位辅助刀具架,所述定位辅助刀具架上设有定位柱及对称设置于所述定位柱两侧的定位辅助刀具,所述定位柱的轴线与所述罐体工件的轴线共线。The positioning grinding mechanism includes a positioning auxiliary tool slide table, a positioning auxiliary tool holder, a positioning auxiliary tool and a positioning column, wherein the upper end of the positioning auxiliary tool slide table is slidably connected to the transverse guide rail, and the lower end is provided with a positioning auxiliary tool holder. The positioning auxiliary tool holder is provided with a positioning column and positioning auxiliary tools symmetrically arranged on both sides of the positioning column, and the axis of the positioning column is collinear with the axis of the can body workpiece.
所述可调多头打磨机构包括竖直滑台、打磨头调整机构、打磨头调整支架及打磨头,其中竖直滑台与所述侧支撑柱可沿竖直方向滑动连接,所述打磨头调整支架的一端与所述竖直滑台铰接,另一端设有多个打磨头,所述打磨头调整机构铰接在所述竖直滑台上、且输出端与所述打磨头调整支架铰接,所述打磨头调整机构用于调整所述打磨头的高度。The adjustable multi-head grinding mechanism includes a vertical sliding table, a grinding head adjustment mechanism, a grinding head adjustment bracket and a grinding head, wherein the vertical sliding table and the side support column can be slidably connected in the vertical direction, and the grinding head adjustment One end of the support is hinged to the vertical slide table, and the other end is provided with a plurality of grinding heads, the grinding head adjustment mechanism is hinged on the vertical slide table, and the output end is hinged to the grinding head adjustment bracket, so The grinding head adjustment mechanism is used to adjust the height of the grinding head.
多个所述打磨头设置于打磨头固定架上,所述打磨头固定架可沿所述罐体工件的轴线方向滑动地与打磨头调整支架连接。A plurality of the grinding heads are arranged on a grinding head fixing frame, and the grinding head fixing frame is connected with the grinding head adjusting bracket so as to be slidable along the axial direction of the tank workpiece.
所述打磨头调整支架为L型结构,所述打磨头调整支架的一侧端面上沿所述罐体工件的轴线方向设有打磨头调整轨道,所述打磨头固定架与所述打磨头调整轨道滑动连接。The grinding head adjustment bracket is an L-shaped structure, and one end surface of the grinding head adjustment bracket is provided with a grinding head adjustment track along the axis direction of the tank body workpiece, and the grinding head fixing frame is adjusted with the grinding head Track sliding connection.
多个所述打磨头沿所述罐体工件的轴线方向高低错落地设置于所述打磨头固定架上。A plurality of the grinding heads are arranged on the grinding head fixing frame at different heights along the axial direction of the tank body workpiece.
所述龙门架包括两个立柱和连接在两个立柱顶端的横梁。The gantry frame includes two columns and a beam connected to the tops of the two columns.
本实用新型的优点及有益效果是:本实用新型通过夹紧滚动机构将罐体工件一次装夹,一次完成打磨;通过定位打磨机构自动轴向定位,采用多个打磨头同时作业,节省加工时间,节省工序,提高了工作效率,降低了生产成本。The advantages and beneficial effects of the utility model are: the utility model clamps the workpiece of the tank body at one time through the clamping and rolling mechanism, and completes the grinding at one time; through the automatic axial positioning of the positioning and grinding mechanism, multiple grinding heads are used to work at the same time, saving processing time , Save the process, improve the work efficiency and reduce the production cost.
本实用新型实现罐体工件的自动夹紧,罐体工件可旋转,实现夹紧与转动一体式结构。The utility model realizes the automatic clamping of the tank body workpiece, the tank body workpiece can be rotated, and realizes the clamping and rotating integrated structure.
本实用新型实现罐体工件的自动轴向定位,实现定位、打磨一体化。The utility model realizes the automatic axial positioning of the workpiece of the tank body, and realizes the integration of positioning and grinding.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4为本实用新型中工件夹具和工件压紧机构的结构示意图;Fig. 4 is the structural representation of workpiece fixture and workpiece pressing mechanism in the utility model;
图5为图4的左视图;Fig. 5 is the left view of Fig. 4;
图6为本实用新型中定位打磨机构的结构示意图;Fig. 6 is the structural representation of the positioning grinding mechanism in the utility model;
图7为图6的左视图;Fig. 7 is the left view of Fig. 6;
图8为本实用新型中定位打磨机构的俯视图;Fig. 8 is a top view of the positioning grinding mechanism in the utility model;
图9为本实用新型中可调多头打磨机构的结构示意图;Fig. 9 is a structural schematic diagram of the adjustable multi-head grinding mechanism in the utility model;
图10为图9的俯视图;Figure 10 is a top view of Figure 9;
图11为本实用新型中可调多头打磨机构的打磨头的排布结构示意图。Fig. 11 is a schematic diagram of the arrangement structure of the grinding heads of the adjustable multi-head grinding mechanism in the present invention.
图中:1为夹具移动导轨,2为底座,3为工件夹具,301为夹具基座,302为定位动滑轮,303为工件滚动驱动电机,304为辅助滑轮,4为定位打磨机构,401为定位辅助刀具滑台,402为定位辅助刀具架,403为定位辅助刀具,404为定位柱,5为可调多头打磨机构,501为竖直滑台,502为打磨头调整机构,503为打磨头调整支架,504为打磨头调整轨道,505为打磨头固定架,506为打磨头,6为立柱,7为罐体工件,8为工件压紧机构,801为直线驱动机构,802为压头,9为横梁,10为侧支撑柱,11为横向导轨。In the figure: 1 is the moving guide rail of the fixture, 2 is the base, 3 is the workpiece fixture, 301 is the fixture base, 302 is the positioning movable pulley, 303 is the workpiece rolling drive motor, 304 is the auxiliary pulley, 4 is the positioning grinding mechanism, 401 is the positioning Auxiliary tool slide table, 402 is positioning auxiliary tool holder, 403 is positioning auxiliary tool, 404 is positioning column, 5 is adjustable multi-head grinding mechanism, 501 is vertical slide table, 502 is grinding head adjustment mechanism, 503 is grinding head adjustment Support, 504 is the grinding head adjustment track, 505 is the grinding head fixing frame, 506 is the grinding head, 6 is the column, 7 is the tank workpiece, 8 is the workpiece pressing mechanism, 801 is the linear drive mechanism, 802 is the pressure head, 9 10 is a side support column, and 11 is a transverse guide rail.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本实用新型进行详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-3所示,本实用新型提供的一种罐体打磨抛光设备,包括夹具移动导轨1、底座2、龙门架、工件夹具3、定位打磨机构4、可调多头打磨机构5、工件压紧机构8及侧支撑柱10,其中夹具移动导轨1和龙门架设置于底座2上;工件夹具3可滑动地设置于夹具移动导轨1上,用于装卡罐体工件7;工件压紧机构8设置于龙门架上,且与工件夹具3配合实现罐体工件7的定位夹紧;定位打磨机构4设置于龙门架上,用于定位打磨罐体工件7的两端;可调多头打磨机构5沿竖直方向可滑动地设置于侧支撑柱10上、用于对罐体工件7的外圆周表面进行打磨。As shown in Figure 1-3, a tank body grinding and polishing equipment provided by the utility model includes a fixture moving guide rail 1, a base 2, a gantry frame, a workpiece fixture 3, a positioning grinding mechanism 4, an adjustable multi-head grinding mechanism 5, and a workpiece The pressing mechanism 8 and the side support column 10, wherein the fixture moving guide rail 1 and the gantry frame are arranged on the base 2; the workpiece fixture 3 is slidably arranged on the fixture moving guide rail 1, and is used for holding the tank body workpiece 7; the workpiece is pressed The mechanism 8 is arranged on the gantry frame, and cooperates with the workpiece fixture 3 to realize the positioning and clamping of the tank body workpiece 7; the positioning and grinding mechanism 4 is arranged on the gantry frame, and is used for positioning and grinding the two ends of the tank body workpiece 7; adjustable multi-head grinding The mechanism 5 is slidably arranged on the side support column 10 along the vertical direction, and is used for grinding the outer peripheral surface of the tank workpiece 7 .
龙门架包括两个立柱6和连接在两个立柱6顶端的横梁9,横梁9上设有横向导轨11,定位打磨机构4可滑动地与横向导轨11连接。The gantry frame includes two uprights 6 and a crossbeam 9 connected to the tops of the two uprights 6 , the crossbeam 9 is provided with a transverse guide rail 11 , and the positioning grinding mechanism 4 is slidably connected with the transverse guide rail 11 .
如图4-5所示,工件夹具3包括夹具基座301、定位动滑轮302、工件滚动驱动电机303及辅助滑轮304,其中夹具基座301设置于底座2上,夹具基座301上对称设有四个定位动滑轮302,其中至少两个定位动滑轮302分别通过一工件滚动驱动电机303驱动而转动,工件压紧机构8上设有四个分别与定位动滑轮302相对应的辅助滑轮304。As shown in Figure 4-5, the workpiece fixture 3 includes a fixture base 301, a positioning movable pulley 302, a workpiece rolling drive motor 303 and an auxiliary pulley 304, wherein the fixture base 301 is arranged on the base 2, and the fixture base 301 is symmetrically arranged Four positioning movable pulleys 302, wherein at least two positioning movable pulleys 302 are driven to rotate by a workpiece rolling drive motor 303 respectively, and the workpiece pressing mechanism 8 is provided with four auxiliary pulleys 304 corresponding to the positioning movable pulleys 302 respectively.
工件压紧机构8包括直线驱动机构801和设置于直线驱动机构801的执行末端的压头802,辅助滑轮304设置于压头802上。本实施例中,直线驱动机构801采用气缸或电缸。The workpiece pressing mechanism 8 includes a linear driving mechanism 801 and a pressing head 802 arranged at the execution end of the linear driving mechanism 801 , and the auxiliary pulley 304 is arranged on the pressing head 802 . In this embodiment, the linear drive mechanism 801 adopts an air cylinder or an electric cylinder.
将罐体工件7放到定位动滑轮302上直线驱动机构801驱动压头802向下运动,压头802带动辅助滑轮304下压夹紧罐体工件7;罐体工件7需要转动时,工件滚动驱动电机303驱动定位动滑轮302转动,罐体工件7和辅助滚轮304与定位动滑轮30联动。Put the tank body workpiece 7 on the positioning movable pulley 302, and the linear drive mechanism 801 drives the pressure head 802 to move downward, and the pressure head 802 drives the auxiliary pulley 304 to press and clamp the tank body workpiece 7; when the tank body workpiece 7 needs to rotate, the workpiece rolls and drives The motor 303 drives the positioning movable pulley 302 to rotate, and the tank workpiece 7 and the auxiliary roller 304 are linked with the positioning movable pulley 30 .
本实施例中,直线驱动机构801采用气缸或电缸In this embodiment, the linear drive mechanism 801 adopts a cylinder or an electric cylinder
如图6-8所示,定位打磨机构4为两组、且对称设置于工件压紧机构8的两侧,龙门架的横梁9上设有横向导轨11,两组定位打磨机构4与横向导轨11滑动连接。As shown in Figure 6-8, the positioning and grinding mechanism 4 is two groups, and is symmetrically arranged on both sides of the workpiece pressing mechanism 8. The crossbeam 9 of the gantry is provided with a transverse guide rail 11, and the two sets of positioning and grinding mechanisms 4 and the transverse guide rail 11 Swipe to connect.
定位打磨机构4包括定位辅助刀具滑台401、定位辅助刀具架402、定位辅助刀具403及定位柱404,其中定位辅助刀具滑台401的上端与横向导轨11滑动连接,下端设有定位辅助刀具架402,定位辅助刀具架402上设有定位柱404及对称设置于定位柱404两侧的定位辅助刀具403,定位柱404的轴线与罐体工件7的轴线共线。The positioning grinding mechanism 4 includes a positioning auxiliary tool slide table 401, a positioning auxiliary tool holder 402, a positioning auxiliary tool 403 and a positioning column 404, wherein the upper end of the positioning auxiliary tool sliding table 401 is slidably connected with the transverse guide rail 11, and the lower end is provided with a positioning auxiliary tool holder. 402 , the positioning auxiliary tool holder 402 is provided with a positioning column 404 and positioning auxiliary tools 403 symmetrically arranged on both sides of the positioning column 404 , the axis of the positioning column 404 is collinear with the axis of the tank workpiece 7 .
工作时,两组定位辅助刀具滑台401在横向导轨11上相向移动,通过两侧的定位柱404对罐体工件7定位夹紧,定位辅助道具403对罐体工件7的端部进行打磨。During work, two groups of positioning auxiliary tool slides 401 move toward each other on the transverse guide rail 11, and the tank body workpiece 7 is positioned and clamped by the positioning columns 404 on both sides, and the end of the tank body workpiece 7 is polished by the positioning auxiliary props 403.
如图9-11所示,可调多头打磨机构5包括竖直滑台501、打磨头调整机构502、打磨头调整支架503及打磨头506,其中竖直滑台501与侧支撑柱10可沿竖直方向滑动连接,打磨头调整支架503的一端与竖直滑台501铰接,另一端设有多个打磨头506,打磨头调整机构502铰接在竖直滑台501上、且输出端与打磨头调整支架503铰接,打磨头调整机构502用于调整打磨头506的高度。As shown in Figures 9-11, the adjustable multi-head grinding mechanism 5 includes a vertical slide table 501, a grinding head adjustment mechanism 502, a grinding head adjustment bracket 503 and a grinding head 506, wherein the vertical slide table 501 and the side support column 10 can be moved along Sliding connection in the vertical direction, one end of the grinding head adjustment bracket 503 is hinged with the vertical slide table 501, the other end is provided with a plurality of grinding heads 506, the grinding head adjustment mechanism 502 is hinged on the vertical slide table 501, and the output end is connected with the grinding head The head adjustment bracket 503 is hinged, and the grinding head adjustment mechanism 502 is used to adjust the height of the grinding head 506 .
多个打磨头506设置于打磨头固定架505上,打磨头固定架505可沿罐体工件7的轴线方向滑动地与打磨头调整支架503连接。A plurality of grinding heads 506 are arranged on the grinding head fixing frame 505 , and the grinding head fixing frame 505 is connected with the grinding head adjustment bracket 503 so as to be slidable along the axial direction of the tank workpiece 7 .
打磨头调整支架503为L型结构,打磨头调整支架503的一侧板上沿罐体工件7的轴线方向设有打磨头调整轨道504,打磨头固定架505与打磨头调整轨道504滑动连接。The grinding head adjustment bracket 503 is an L-shaped structure, and one side plate of the grinding head adjustment bracket 503 is provided with a grinding head adjustment track 504 along the axial direction of the tank body workpiece 7, and the grinding head fixing frame 505 is slidably connected with the grinding head adjustment track 504.
多个打磨头506沿罐体工件7的轴线方向高低错落地设置于打磨头固定架505上,如图11所示。打磨头506参差排布,可以使整个打磨位置光滑。A plurality of grinding heads 506 are arranged on the grinding head fixing frame 505 at different heights along the axial direction of the tank workpiece 7 , as shown in FIG. 11 . The grinding heads 506 are arranged unevenly, which can make the whole grinding position smooth.
本实施例中,打磨头调整机构502为气缸或电缸。In this embodiment, the grinding head adjustment mechanism 502 is an air cylinder or an electric cylinder.
本实用新型的工作原理是:The working principle of the utility model is:
罐体工件7放到工件夹具3上,通过夹具调整驱动机构调整工件夹具3在夹具移动导轨1上的位置,工件压紧机构8下压夹紧罐体工件7,通过定位打磨机构4进行轴向定位,测量罐体工件7的轴向长度,调整可调多头打磨机构5中各打磨头506之间的距离。开始加工后,工件夹具3中的工件滚动驱动电机303驱动定位动滑轮302转动,罐体工件7进行滚动,定位打磨机构4中的定位辅助刀具403和可调多头打磨机构5中的打磨头506同时加工作业。The tank workpiece 7 is placed on the workpiece fixture 3, and the position of the workpiece fixture 3 on the fixture moving guide rail 1 is adjusted through the fixture adjustment drive mechanism. To locate, measure the axial length of the tank workpiece 7, and adjust the distance between each grinding head 506 in the adjustable multi-head grinding mechanism 5. After starting processing, the workpiece rolling drive motor 303 in the workpiece fixture 3 drives the positioning movable pulley 302 to rotate, and the tank body workpiece 7 rolls, and the positioning auxiliary tool 403 in the positioning grinding mechanism 4 and the grinding head 506 in the adjustable multi-head grinding mechanism 5 simultaneously processing operations.
本实用新型通过工件夹具3和工件压紧机构8配合将罐体工件一次装夹,通过定位打磨机构自动轴向定位,定位打磨机构4中的定位辅助刀具403和可调多头打磨机构5中的打磨头506同时加工作业,一次完成打磨;节省加工时间,节省工序,提高了工作效率,降低了生产成本。The utility model cooperates with the workpiece fixture 3 and the workpiece pressing mechanism 8 to clamp the workpiece of the tank body at one time, and automatically positions the axial direction through the positioning and grinding mechanism. The positioning auxiliary tool 403 in the positioning and grinding mechanism 4 and the adjustable multi-head grinding mechanism 5 The grinding head 506 processes the operation at the same time, and completes the grinding at one time; saves processing time, saves procedures, improves work efficiency, and reduces production costs.
以上所述仅为本实用新型的实施方式,并非用于限定本实用新型的保护范围。凡在本实用新型的精神和原则之内所作的任何修改、等同替换、改进、扩展等,均包含在本实用新型的保护范围内。The above descriptions are only the embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. All modifications, equivalent replacements, improvements, extensions, etc. made within the spirit and principles of the present utility model are included in the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247497A (en) * | 2018-03-20 | 2018-07-06 | 大连誉洋工业智能有限公司 | A tank body grinding and polishing equipment |
CN113021095A (en) * | 2021-02-23 | 2021-06-25 | 闵倩如 | Graphene material processing machine |
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2018
- 2018-03-20 CN CN201820380563.1U patent/CN207983040U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247497A (en) * | 2018-03-20 | 2018-07-06 | 大连誉洋工业智能有限公司 | A tank body grinding and polishing equipment |
CN108247497B (en) * | 2018-03-20 | 2023-08-11 | 大连誉洋工业智能有限公司 | A tank body grinding and polishing equipment |
CN113021095A (en) * | 2021-02-23 | 2021-06-25 | 闵倩如 | Graphene material processing machine |
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Denomination of utility model: Can body grinding and polishing equipment Effective date of registration: 20221031 Granted publication date: 20181019 Pledgee: Industrial Bank Limited by Share Ltd. Dalian branch Pledgor: DALIAN YUYANG INDUSTRIAL INTELLIGENCE Co.,Ltd. Registration number: Y2022210000178 |
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