CN207971414U - Steel ladle edge prefabricated section and steel ladle edge structure - Google Patents
Steel ladle edge prefabricated section and steel ladle edge structure Download PDFInfo
- Publication number
- CN207971414U CN207971414U CN201820246573.6U CN201820246573U CN207971414U CN 207971414 U CN207971414 U CN 207971414U CN 201820246573 U CN201820246573 U CN 201820246573U CN 207971414 U CN207971414 U CN 207971414U
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- steel ladle
- prefabricated section
- camber
- ladle edge
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Abstract
The utility model discloses a kind of steel ladle edge prefabricated sections and packet along structure, is related to steelmaking equipment technical field, prefabricated section is camber block, and camber block includes front and back opposite the first camber side and the second camber side;The lower end of second camber side is equipped with card slot;Steel ladle edge structure includes sequentially connected involucrum, permanent cast bed of material and slag line magnesia carbon brick from outside to inside, permanent cast bed of material and the upper surface of slag line magnesia carbon brick are equipped with the ramming bed of material, the top of the ramming bed of material is equipped with prefabricated section, and the ramming bed of material is equipped with and the matched fixture block of card slot;Prefabricated section is removably attachable on the involucrum, has dilatation joint between adjacent two prefabricated sections.The utility model is easy to maintenance, and local damage does not influence the whole use for wrapping edge;Slag, dry slag can be effectively prevent oozing, when scarfing cinder causes the damage to wrapping edge;Without removing when replacing slag line, it can repeatedly use, shorten maintenance cycle, extend service life, reduce production cost.
Description
Technical field
The utility model is related to steelmaking equipment technical fields, and in particular to a kind of steel ladle edge prefabricated section and steel ladle edge knot
Structure.
Background technology
Steel-making ladle substantially mostly adds metal platen to carry out closed side using packet along brick cooperation castable refractory at present
Method, or add metal platen to carry out closed method using castable refractory, both building methods have used castable refractory
And metal platen, effect are exactly to compress lower part slag line magnesia carbon brick.
All there are the disadvantages such as the castable porosity is high, intensity is low in above two mode, and connect with ladle shell it is insecure, this
Sample can cause steel ladle edge slagging serious, to cause large area mechanical failure in scarfing cinder, or even damage, cause it is unplanned under
Line not only influences to make steel whole rhythm, but also increases the amount of labour, time-intensive, expensive.
The damage of steel ladle edge can substantially be summarized as at 2 points:Material selection is improper to be caused easily to ooze slag, dry slag, slagging, is made
At the Focal drug-block of scarfing cinder;Structure design is unreasonable to cause closure undesirable, and high temperature resistance is poor, and high temperature is caused to damage.
It is well known that ladle during access molten steel, refining, scarfing cinder can the long-term very high molten steel of Contact Temperature, this
Sample metal platen can be burnt out by molten steel, and the service life is relatively low, not have the effect compressed for a long time;Castable is due to its specific construction party
Formula leads to that its porosity is higher, intensity is relatively low, and slag infiltrates can penetrate into inside stomata for a long time during ladle use, slag
Volume change necessarily leads to the structure change of castable refractory during multiple hot and cold alternation, since such castable thermally expands
Much smaller than the volume expansion of slag, in addition castable structural strength is low, it will ultimately result in castable and peel off and disintegrate;Slag penetrates into resistance to
It in the stomata of fiery castable, easily causes packet along surface slagging, is generally cleared up by the way of hook slag, will often wrap in this way along hook
It is bad to cause mechanical damage, cause ladle to shift to an earlier date offline repair, not only affects the turnover rhythm of ladle, but also cause to ladle liner brick
Damage, increases maintenance cost;Since castable will add water in construction, so building the ladle of completion by laying bricks or stones before being taken into use
The baking by small fire, moderate heat to big fire is had to, not only reduced the turnover rhythm of ladle in this way but also increases the input of ladle;
In addition, traditional steel ladle edge must be removed when replacing slag line magnesia carbon brick, slag line magnesia carbon brick builds steel ladle edge by laying bricks or stones again after the completion of building by laying bricks or stones,
Not only increase material and cost of labor in this way, but also increases the turn around time of ladle.
Utility model content
It is not easily to fall off that the purpose of this utility model is to provide castables, and cleaning is not easily damaged when repairing, and reduces production
Period and production it is raw this, steel ladle edge prefabricated section with long service life, packet are along structure and building method, to solve above-mentioned background skill
Traditional ladle service life is short in art, cleaning maintenance cycle length, easily damaged, of high cost, the low technical problem of efficiency.
To achieve the goals above, the utility model takes following technical solution:
A kind of steel ladle edge prefabricated section, the prefabricated section are camber block, and the camber block includes front and back opposite
The first camber side and the second camber side;The lower end of second camber side is equipped with card slot.First arcuate flanks direction
The accommodating cavity side of the ladle, the second arcuate flanks towards the involucrum side of the ladle,
Further, second camber side is equipped with blind hole, and inner thread sleeve is fixed in the blind hole.It can be used
Prefabricated section is connected on involucrum by bolt by inner thread sleeve.
Further, the top surface of the camber block is extended to second camber side side rib.Rib
The upper edge of involucrum can be covered.
Further, the camber block is made of refractory material.
A kind of steel ladle edge structure, including sequentially connected involucrum, permanent cast bed of material and slag line magnesium carbon from outside to inside
Brick, further includes several steel ladle edge prefabricated sections, and the permanent cast bed of material and the upper surface of the slag line magnesia carbon brick are equipped with ramming
The top of the bed of material, the ramming bed of material is equipped with the prefabricated section, and the ramming bed of material is equipped with and the matched card of the card slot
Block;The prefabricated section is removably attachable on the involucrum, has dilatation joint between two adjacent prefabricated sections.
Further, the prefabricated section is bolted to by a fire resisting on the involucrum, and the involucrum is equipped with for institute
State through-hole that fire resisting bolt passes through and corresponding with the blind hole.
Further, the fire resisting bolt is connected to across the through-hole in the inner thread sleeve.
Further, the shape of the through-hole is playground runway shape.
Further, the width of the dilatation joint is 2.5-3.5mm.
The utility model advantageous effect:Prefabricated section is convenient for disassembly and assembly, flexible, and every block of prefabricated section is all mutual indepedent, steel ladle edge
There is damage is serious can replace at any time, the whole use for wrapping edge will not be influenced because of local damage;Construction overall process is not spiked with
Water, can quick baking use immediately;Refractory material is with bulk density is big, the porosity is low, High anti bending strength, good thermal shock stability
The features such as, it can effectively prevent from oozing slag, dry slag, when scarfing cinder causes mechanical failure to steel ladle edge;It, can without removing when replacing slag line
It repeatedly uses, shortens maintenance cycle, extend service life, reduce production cost.
The additional aspect of the utility model and advantage will be set forth in part in the description, these will be from following description
In become apparent, or recognized by the practice of the utility model.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the utility model
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the prefabricated section three-dimensional structure diagram described in the utility model embodiment.
Fig. 2 is the prefabricated section main structure figure described in the utility model embodiment.
Fig. 3 is sectional view along A-A in Fig. 2.
Fig. 4 is the steel ladle edge structure schematic diagram described in the utility model embodiment.
Fig. 5 is the through-hole structure schematic diagram described in the utility model embodiment.
Fig. 6 is the steel ladle edge structure schematic diagram cleaned out described in the utility model embodiment.
Fig. 7 builds by laying bricks or stones for the steel ladle edge described in the utility model embodiment and completes schematic diagram.
Wherein:1- camber blocks;The first cambers of 2- side;The second cambers of 3- side;4- card slots;5- blind holes;Spiral shell in 6-
Line sleeve;7- ribs;8- involucrums;The permanent cast bed of material of 9-;10- slag line magnesia carbon bricks;The 11- ramming bed of materials;12- fixture blocks;13- is logical
Hole;14- fire resisting bolts.
Specific implementation mode
The embodiment of the utility model is described in detail below, the example of the embodiment is shown in the accompanying drawings, wherein
Same or similar label indicates same or similar element or element with the same or similar functions from beginning to end.Lead to below
The embodiment for crossing attached drawing description is exemplary, and is only used for explaining the utility model, and cannot be construed to the utility model
Limitation.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singulative " one " used herein, " one
It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being used in the specification of the utility model
Wording " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or
Other one or more features of addition, integer, step, operation, element and/or their group.It should be understood that used herein
" connection " or " coupling " may include being wirelessly connected or coupling, and the wording "and/or" used includes one or more associated
List items any cell and all combine.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art
Language and scientific terminology) there is meaning identical with the general understanding of the those of ordinary skill in the utility model fields.Also
It should be understood that those terms such as defined in the general dictionary should be understood that with in the context of the prior art
The consistent meaning of meaning, and unless defined as here, will not be explained with the meaning of idealization or too formal.
The utility model for ease of understanding is below in conjunction with the accompanying drawings further explained the utility model with specific embodiment
Illustrate, and specific embodiment does not constitute the restriction to the utility model embodiment.
Fig. 1 is the prefabricated section three-dimensional structure diagram described in the utility model embodiment, and Fig. 2 is described in the utility model embodiment
Prefabricated section main structure figure, Fig. 3 be Fig. 2 in sectional view along A-A, Fig. 4 be the utility model embodiment described in steel ladle edge
Structural schematic diagram, Fig. 5 are the through-hole structure schematic diagram described in the utility model embodiment, and Fig. 6 is the utility model embodiment institute
The steel ladle edge structure schematic diagram cleaned out stated, Fig. 7 are that the steel ladle edge described in the utility model embodiment builds completion by laying bricks or stones
Schematic diagram.
It should be appreciated by those skilled in the art that attached drawing is the schematic diagram of embodiment, the component in attached drawing is not necessarily
Implement necessary to the utility model.
As shown in Figure 1 to Figure 3, the utility model embodiment provides a kind of steel ladle edge prefabricated section, and the prefabricated section is
Camber block 1, the camber block 1 include front and back opposite the first camber side 2 and the second camber side 3;Described
The lower end of two camber sides 3 is equipped with card slot 4.
In a specific embodiment of the utility model, second camber side 3 is equipped with blind hole 5, the blind hole 5
Inside it is fixed with inner thread sleeve 6.
In a specific embodiment of the utility model, the top surface of the camber block 1 is to second camber side
3 side of face, which is extended, rib 7.
In a specific embodiment of the utility model, the camber block 1 is made of refractory material.
As shown in Fig. 4 to Fig. 5, the utility model embodiment provides a kind of steel ladle edge structure, including from outside to inside according to
Involucrum 8, permanent cast bed of material 9 and the slag line magnesia carbon brick 10 of secondary connection further include several steel ladle edge prefabricated sections, described permanent
The upper surface of cast bed of material 9 and the slag line magnesia carbon brick 10 is equipped with the ramming bed of material 11, and the top of the ramming bed of material 11 is equipped with institute
Prefabricated section is stated, the ramming bed of material 11 is equipped with and 4 matched fixture block 12 of the card slot;The prefabricated section removably connects
On the involucrum 8, there is dilatation joint between two adjacent prefabricated sections.
In a specific embodiment of the utility model, the prefabricated section is connected to the packet by a fire resisting bolt 14
On shell 8, the involucrum 8 is equipped with through-hole being passed through for the fire resisting bolt 14 and corresponding with the blind hole 5 13.
In a specific embodiment of the utility model, the fire resisting bolt 14 is connected to described across the through-hole 13
In inner thread sleeve 6.
In a specific embodiment of the utility model, the shape of the through-hole 13 is playground runway shape.Specifically, institute
The playground runway shape for stating through-hole be specially both ends be arc, centre be it is rectangular, as shown in Figure 5.
In a specific embodiment of the utility model, the width of the dilatation joint 15 is 2.5-3.5mm.
Prefabricated section and steel ladle edge structure described in the utility model include the following steps in specific build by laying bricks or stones:
Step S110:Inner thread sleeve 6 is put into casting mold by the preparation of prefabricated section, is fixed with fire resisting bolt 14, so
The refractory material being stirred is added in casting mold afterwards, with vibrator vibration moulding, is demoulded after prefabricated section integrally hardens,
It is dried to get the prefabricated section in dry kiln;
Step S120:Steel ladle opening is cleared up, normally builds slag line magnesia carbon brick in ladle by laying bricks or stones, is built to one layer of slag line magnesium carbon topmost
The position of brick, then by the cleaning of permanent cast bed of material 9 at packet mouth until exposing involucrum 8;Purpose is opened up for the ease of setting-out
Through-hole determines the position of through-hole, as shown in Figure 6.
Step S130:Involucrum 8 opens hole 13, has cleared up after steel ladle edge positioning of crossing on involucrum 8 according to pre-set dimension,
Then through-hole 13 is opened up, through-hole 13 is in playground track type;Purpose is in order to adjust the upper and lower position of prefabricated section up and down, because of slag line
The upper surface of magnesia carbon brick can not possibly be absolutely smooth, so to adjust prefabricated section up and down when mounted.
Step S140:Prefabricated section is installed, and is tiled and one layer of ramming bed of material 11 and is consolidated on 10 surface of slag line magnesia carbon brick, close
Fixture block 12 corresponding with the card slot 4 is formed at the position of involucrum 8, the thickness of the ramming bed of material 11 is 25-30mm, and prefabricated section is transported
To 11 top of the ramming bed of material, keep blind hole 5 corresponding with through-hole 13, fire resisting bolt 14 is passed through into through-hole 13 in 8 outside of involucrum and is screwed in
On inner thread sleeve 6 in blind hole 5;
Step S150:Whole prefabricated sections are mounted on according to step S140 on involucrum 8, until forming complete packet mouth circle
Week the position of prefabricated section is adjusted by about 13 through-hole, it is 2.5-3.5mm to make the width of the dilatation joint, tightens fire resisting bolt
14, building by laying bricks or stones for steel ladle edge is so far completed, as shown in Figure 7.
A kind of steel ladle edge prefabricated section described in the utility model is in specific making and installation, including prefabricated block body,
The prefabricated block body is in camber block structure, and two inner thread sleeves 6 are embedded in ontology, and card slot is equipped in prefabricated section lower part
4。
The prefabricated block body of steel ladle edge is formed by refractory material casting, and is come into operation after overbaking.
In mold when inner thread sleeve 6 is first put into cast by prefabricated section when making, it is fixed with fire resisting bolt 14,
Then the refractory material being stirred is added in mold, with vibrator vibration moulding, is demoulded after prefabricated section integrally hardens,
Toasted 5 days in dry kiln finished product.
First ladle is cleaned out before installation, exposes ladle shell;According to design size trepanning on ladle shell;It ends in hole
It tiles one layer of ramming mass in slag line magnesia carbon brick upper surface afterwards, thickness control is and L-shaped in 30mm or so after tamping;Then, will
Prefabricated section is placed on ramming mass, and the card slot on prefabricated section is just blocked with " L " shape protrusion, prevents ramming mass from falling off;It will be prefabricated
Inner thread sleeve on block is aligned with the hole opened on ladle shell, screws on bolt, just installation is complete for such this part prefabricated section;With this
Analogize, until entire steel ladle edge is all mounted with prefabricated section, finally tightens all bolts.
In conclusion the utility model realizes the convenient for disassembly and assembly, flexible of steel ladle edge by steel ladle edge prefabricated section, often
Block prefabricated section is all mutual indepedent, and steel ladle edge has damage is serious can replace at any time, will not influence entirety because of local damage
Wrap the use on edge;Construction overall process is not spiked with water, can quick baking use immediately;Refractory material big, stomata with bulk density
The features such as rate is low, High anti bending strength, good thermal shock stability, can effectively prevent from oozing slag, dry slag, and when scarfing cinder is hardly damaged;It replaces
Without removing when slag line, it can repeatedly use, shorten maintenance cycle, extend service life, reduce production cost..
One of ordinary skill in the art will appreciate that:The component in device in the utility model embodiment can be according to reality
The description for applying example is distributed in the device of embodiment, can also carry out respective change positioned at one or more different from the present embodiment
In a device.The component of above-described embodiment can be merged into a component, can also be further split into multiple subassemblies.
The preferable specific implementation mode of the above, only the utility model, but the scope of protection of the utility model is not
It is confined to this, any one skilled in the art within the technical scope disclosed by the utility model, can readily occur in
Change or replacement, should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should
It is subject to the protection scope in claims.
Claims (9)
1. a kind of steel ladle edge prefabricated section, it is characterised in that:The prefabricated section is camber block (1), the camber block
(1) include front and back opposite the first camber side (2) and the second camber side (3);The lower end of second camber side (3) is set
There is card slot (4).
2. steel ladle edge prefabricated section according to claim 1, it is characterised in that:Second camber side (3) is equipped with
Blind hole (5), the blind hole (5) is interior to be fixed with inner thread sleeve (6).
3. steel ladle edge prefabricated section according to claim 1 or 2, it is characterised in that:The top surface of the camber block (1)
Extending to second camber side (3) side has rib (7).
4. steel ladle edge prefabricated section according to claim 3, it is characterised in that:The camber block (1) is by fire proofed wood
Material is made.
5. a kind of steel ladle edge structure, including sequentially connected involucrum (8), permanent cast bed of material (9) and slag line from outside to inside
Magnesia carbon brick (10), it is characterised in that:Further include several steel ladle edge prefabricated sections, the permanent cast bed of material (9) and the slag line
The upper surface of magnesia carbon brick (10) is equipped with the ramming bed of material (11), and the top of the ramming bed of material (11) is equipped with the prefabricated section, described
The ramming bed of material (11) is equipped with and the card slot (4) matched fixture block (12);The prefabricated section is removably attachable to described
On involucrum (8), there is dilatation joint (15) between two adjacent prefabricated sections.
6. steel ladle edge structure according to claim 5, it is characterised in that:The prefabricated section is connected by a fire resisting bolt 14
It is connected on the involucrum (8), the involucrum (8) is equipped with being passed through for the fire resisting bolt 14 and opposite with the blind hole (5)
The through-hole (13) answered.
7. steel ladle edge structure according to claim 6, it is characterised in that:The fire resisting bolt (14) passes through the through-hole
(13) it is connected in the inner thread sleeve (6).
8. steel ladle edge structure according to claim 7, it is characterised in that:The shape of the through-hole (13) is playground runway
Shape.
9. steel ladle edge structure according to claim 8, it is characterised in that:The width of the dilatation joint (15) is 2.5-
3.5mm。
Priority Applications (1)
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CN201820246573.6U CN207971414U (en) | 2018-02-11 | 2018-02-11 | Steel ladle edge prefabricated section and steel ladle edge structure |
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CN201820246573.6U CN207971414U (en) | 2018-02-11 | 2018-02-11 | Steel ladle edge prefabricated section and steel ladle edge structure |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109304457A (en) * | 2018-10-19 | 2019-02-05 | 南京联合荣大工程材料有限责任公司 | The production method of steel ladle edge prefabricated component |
CN111304398A (en) * | 2019-12-13 | 2020-06-19 | 河北翼辰实业集团股份有限公司 | Cast iron spheroidizing system |
CN113231628A (en) * | 2021-07-12 | 2021-08-10 | 常州凯达重工科技有限公司 | Quick-release steel ladle |
-
2018
- 2018-02-11 CN CN201820246573.6U patent/CN207971414U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109304457A (en) * | 2018-10-19 | 2019-02-05 | 南京联合荣大工程材料有限责任公司 | The production method of steel ladle edge prefabricated component |
CN111304398A (en) * | 2019-12-13 | 2020-06-19 | 河北翼辰实业集团股份有限公司 | Cast iron spheroidizing system |
CN113231628A (en) * | 2021-07-12 | 2021-08-10 | 常州凯达重工科技有限公司 | Quick-release steel ladle |
CN113231628B (en) * | 2021-07-12 | 2021-09-24 | 常州凯达重工科技有限公司 | Quick-release steel ladle |
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