A kind of open type barrel for Semi-solid Thixo-Casting with thermal balance structure
Technical field
The utility model is related to a kind of open type barrels for Semi-solid Thixo-Casting with thermal balance structure, and belonging to has
Non-ferrous metal casting forming field.
Background technology
Conventional liquid die casting is a kind of barrel that the metallic solution of molten condition is poured into die casting machine, in the effect of high pressure
Under, it is filled in the cavity of compression mod with high speed, and molten metal cooled and solidified is made to be molded and obtain casting under high pressure
High benefit, efficient casting method.Semi-solid Thixo-Casting technique basic principle is identical as conventional liquid die casting, but
Semi-solid Thixo-Casting technique is semi-solid metal slurry/blank to be put into charging barrel of die casting machine, then filled, pressurizeed, coagulated
Gu forming.Two kinds of technique main distinctions are the metallic state differences being put into barrel, and what conventional liquid die casting was selected is pure liquid
Metal, and semisolid pressure casting select be solid-liquid admixture semi-solid-state metal.The semi-solid-state metal of solid-liquid admixture is outstanding
It its when fraction solid is higher (fraction solid reaches 30% or more), can not flow freely under the effect of gravity, itself can be kept
Intrinsic shape.
The barrel used in conventional liquid casting forming technique is opened in its end close to forcer position for cylinder closed-loop shaped
There are rectangular or circular open, liquid metal to pour into barrel from there, subsequently completes and fill type, pressurization, solidification forming;And semisolid
Viscosity of Liquid Metal is higher, can not flow freely, cannot from cylinder closed-loop shaped barrel it is open-ended from pour into, therefore the structure
Barrel cannot meet the production requirement of semisolid pressure casting technique.In addition, it is not provided with heating device on cylinder closed-loop shaped barrel,
After being put into wherein between barrel heat transfer, which occurs, for semi-solid metal slurry/blank causes local temperature to decline rapidly, semisolid blank
Material temperature degree, nonuniform organization influence the quality of post forming part, cause cold shut, fill the casting flaws such as type is bad.
In addition, existing closed-loop shaped or opening shape barrel cannot be guaranteed that barrel bulk temperature is uniform, barrel temperature up and down is caused
Inconsistent phenomenon, since mould steel expands with heat and contract with cold phenomenon, the top of the barrel, lower temperature unevenness cause concentricity to reduce and influence material
The cooperation of cylinder and punch reduces the service life of punch and barrel.
During replacing barrel, since barrel temperature is excessively high, temperature fall time is long, influences engineer's operation, and high temperature is made
Industry increases security risk.
Utility model content
For Semi-solid Thixo-Casting there is control heat to put down in order to solve the above technical problems, the utility model provides one kind
The cold-chamber die casting machine open type barrel for the structure that weighs.
It is a kind of for Semi-solid Thixo-Casting have thermal balance structure open type barrel, including barrel ontology and flange it is convex
Platform, barrel ontology are the hollow cylindrical tube of both ends open, and the barrel of barrel ontology one end is semi open model, the barrel ontology other end
Barrel be closed, barrel ontology is equipped with the axial deep circular hole for being uniformly distributed, not penetrating through, and the opening of axial depth circular hole is set to
The semi-open end of barrel ontology and open end;Side wall circular hole is additionally provided on barrel ontology, between axial depth circular hole and side wall circular hole
Connection forms series loop;The outside of the closed barrel of barrel ontology is provided with flange boss, is used for and die casting machine solid plate
Installation positioning.
Preferably, feed liquor there are one can only being stayed for 1-10, each circuit in the intrinsic series loop quantity of barrel
Mouth and a liquid outlet, remaining axial deep circular hole and barrel this body sidewall circular hole do Seal treatment.Preferably, the feed liquor
Mouth and liquid outlet are axial deep circular hole.
Preferably, at least one end of each axial deep circular hole is connected to side wall circular hole;Each side wall circular hole with it is at least one
Axial depth circular hole connection, or be connected to at least one side wall circular hole.
Preferably, the quantity of the axial deep circular hole is according to circumstances arranged 2-12;The axial deep circular hole, including open
Mouth is set to the long deep circular hole at the semi-open end of barrel ontology and is open set on the short deep circular hole of barrel body open end;The depth of deep circular hole
Degree accounts for the 30%-99% of barrel ontology total length.
Preferably, the side wall circular hole includes blind end side wall circular hole, open end side wall circular hole and semi-open end side wall
Circular hole is respectively arranged at blind end, open end and the semi-open end of barrel ontology.
Preferably, of different sizes according to barrel ring-type wall thickness in the closing end of barrel ontology, ring-type perforation barrel side wall
The quantity of blind end side wall circular hole 4-10 can be set, blind end side wall circular hole is distributed on the same cross section of barrel, is being expected
Distribution in cylinder side wall is in quadrangle to decagon;It is designed to regular quadrangle to decagon or other ring-like structures to realize
The cascade of ring-type perforation barrel side wall circular hole.Each blind end side wall circular hole is connected to at least one axial deep circular hole, or
Person is connected to at least one side wall circular hole.It can be interconnected between adjacent blind end ring-type perforation barrel side wall circular hole or not
Connection.
Preferably, the quantity of the open end side wall circular hole of cyclic annular perforation barrel side wall is according to circumstances arranged 0-5, preferably
2-5, each open end side wall circular hole is connected to at least two axial deep circular holes, i.e., each open end side wall circular hole and at least two
A short deep circular hole connection, or be connected to at least one short deep circular hole and one long deep circular hole;Adjacent open end side wall circular hole it
Between be not interconnected.
Preferably, the quantity of the semi-open end side wall circular hole of cyclic annular perforation barrel side wall is according to circumstances arranged 0-5, preferably
Be 2-5, each semi-open end side wall circular hole be connected to at least two axial deep circular holes, i.e., each semi-open end side wall circular hole and
The deep circular hole connection of at least two length, or be connected to at least one short deep circular hole and one long deep circular hole;Adjacent semi-open end side
It is not interconnected between wall circular hole.It is 0 when semi-open end side wall circular hole and open end side wall circular hole difference.
Open end side wall circular hole can connect with blind end side wall circular hole, semi-open end side wall circular hole and axial deep circular hole,
Form closed circuit.
Preferably, at least four axial deep circular holes and at least two cyclic annular perforation barrel side wall circular holes and at least one opening
Series connection forms a closed circuit between end or semi-open end ring shape perforation barrel side wall circular hole;Two axial deep circular holes are only stayed to make
For inlet and liquid outlet, remaining axial deep circular hole and cyclic annular perforation barrel side wall circular hole and open end ring-type penetrate through barrel side wall
Do Seal treatment in the open end of circular hole.
Preferably, on barrel ontology can also be equipped with not with blind end side wall circular hole, open end side wall circular hole and semi-open end
The axial blind hole that side wall circular hole is connected, does not penetrate through, axial blind hole axially go deep into inside barrel, and opening can be set to barrel ontology
Open end and semi-open end, the depth of axial blind hole account for the 30%-99% of barrel ontology total length, and the quantity of axial blind hole can be
1-5, for being put into electric heater unit, such as electrically heated rod.
The barrel ontology uses split type or monolithic construction, the semi-open end of barrel to coordinate with die casting machine punch, barrel
The blind end of ontology coordinates with die casting;The drum diameter of barrel blind end is matched with the cover half hole of die casting.
The opening segment length of the semi open model barrel and the required semi-solid metal slurry of casting forming or blank
Length matches, and the corresponding central angle of opening circular arc of barrel body cross-section is 80 ° to 178 °, both ensures semi-solid metal slurry
Or blank is smoothly put into barrel, and meet radial positioning of the barrel to die casting machine punch.
When carrying out thermal balance temperature control using Semi-solid Thixo-Casting open type barrel, the circular hole that series connection is formed is passed through low temperature
The cyclic high-temperature machine oil that cooling circulating water, circulating cooling liquid, die heater control, is put into electrically heated rod, realizes that barrel is cooling or adds
Heat to have the function that balance barrel temperature, and makes its uniform heating temperature or is cooled to 20 DEG C -600 DEG C.
The semi open model barrel of the utility model and the cross section of closed barrel and longitudinal section are equipped with equally distributed
Circular hole, there are four types of modes for circular hole form:Axial depth circular hole, blind end side wall circular hole, open end side wall circular hole and semi-open end side
Wall circular hole.Circular hole is evenly distributed on the annular enclosed formula side wall and axial semi open model barrel of barrel, heating or cooling channel
It is placed in circular hole, and axial and cricoid circular hole is connected to the circuit of tandem, only there are 1-10 import 1- for all circular holes
10 outlets, remaining circular hole penetrated through with open type barrel side wall, end do Seal treatment.The thermal balance of half opening formula barrel
Half opening formula barrel is uniformly arranged axial and circumferential circular hole, and is connected into one or more closures by temperature control method
Circuit.And specific temperature range is reached according to different semisolid pressure casting technique, realize the entirety of open type barrel
Temperature is uniform.
Die heater using oil heating will be formed into a loop in closure circular hole of the high temperature oil of specific temperature in barrel, be added
Hot material cylinder reduces thermal loss of the semi-solid metal slurry/blank (fraction solid is from 1% to 80%) in barrel, eliminates
Semi-solid metal slurry/blank temperature, histological difference caused by local cooling ensure the quality of post forming part.It utilizes
Cooling water circulating device, forming circuit takes away heat in the closure circular hole in barrel, can rapidly reduce barrel temperature
Get off, engineer is facilitated to dismantle, the time to be cooled such as when saving more mold exchange, reloading tin improves efficiency.Also, due to
There is phenomenon of expanding with heat and contract with cold in mould steel, make barrel temperature using this open type barrel and temperature control method during heating and cooling
Whole uniformly the concentricity of barrel will not be reduced because heating cooling, can improve punch and barrel preferably with punch cooperation
Service life, improve efficiency, save cost.
Advantageous effect:
(1) closed circle of the high temperature oil in barrel of 100-350 DEG C of specific temperature will be set using the die heater of oil heating
It is formed into a loop in hole, heating cylinder, ensures the thermal balance of barrel temperature.It is heated to 600 using electrically heated rod heating cylinder highest
DEG C, close to even higher than semi-solid-state metal melt temperature.Reduce semi-solid metal slurry/blank (fraction solid from 1-80%)
Thermal loss in barrel eliminates semi-solid metal slurry/blank temperature, histological difference caused by local cooling, ensures
The quality of post forming part.
(2) cooling water, coolant circulation unit are utilized, forming circuit takes away heat in the closure circular hole of barrel, can be with
Rapidly barrel temperature is reduced, easy to disassemble, the time to be cooled such as when saving is reloaded tin improves efficiency.
(3) utilize this Semi-solid Thixo-Casting use with control thermal balance structure open type barrel, make barrel front end with
Rear end, top and bottom temperature are uniform, and barrel inner ring concentricity will not be reduced because of heating, cooling, preferably coordinate with punch,
The service life of punch and barrel is improved, efficiency is improved, saves cost.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model barrel.
Fig. 2 (a) is the sectional view of cyclic annular perforation barrel side wall circular hole;Fig. 2 (b) is axially to go deep into deep circular hole inside barrel
Sectional view;Fig. 2 (c) is the vertical view of barrel.
Reference sign:
1 barrel ontology, 2 flange boss
3 axial 4 blind end ring-type of the deep circular hole perforation barrel side wall circular holes goed deep into inside barrel
5 open end ring-type perforation barrel side wall circular hole, 6 barrel ontology blind end
The semi-open 8 barrel body open end of end of 7 barrel ontologies
9 semi-open end ring shapes penetrate through barrel side wall circular hole
Specific implementation mode
The utility model will be further described with reference to the accompanying drawings and in conjunction with the embodiments.
Embodiment 1
The utility model be applied to cold-chamber die casting machine on, Fig. 1 be the utility model proposes barrel structure chart, Fig. 2 (a)
For the sectional view of cyclic annular perforation barrel side wall circular hole, Fig. 2 (b) is the axial sectional view for going deep into deep circular hole inside barrel, Fig. 2 (c)
For vertical view.The present embodiment has the open type barrel of thermal balance structure of controlling temperature, including barrel sheet for Semi-solid Thixo-Casting
Body 1, flange boss 2, the axial deep circular hole 3 goed deep into inside barrel, blind end ring-type perforation barrel side wall circular hole 4, opening end ring
Shape penetrates through barrel side wall circular hole 5 and semi-open end ring shape perforation barrel side wall circular hole 9, can match barrel heating, cooling dress
It sets or equipment etc..Barrel ontology 1 is the hollow cylindrical tube of both ends open, and the barrel of 1 one end of barrel ontology is semi open model, barrel
The barrel of 1 other end of ontology is closed, and the outside of the closed barrel of barrel ontology is provided with flange boss 2, is used for and pressure
The installation of casting machine solid plate positions;On the cross section of semi open model barrel and on the cross section of 8 barrel of barrel body open end
Equipped be uniformly distributed, the axial deep circular hole 3 goed deep into inside barrel, i.e., barrel ontology 1 be equipped with it is circumferential be uniformly distributed, do not penetrate through it is whole
The axial deep circular hole of a barrel ontology 1, the opening of deep circular hole are set to the semi-open end 7 of barrel ontology and barrel body open end 8;Axis
According to circumstances it is arranged 12 to the quantity for going deep into the deep circular hole 3 inside barrel;Wherein, open end portion is axially goed deep into inside barrel
The depth of deep circular hole 3 (short depth circular hole) account for the 70% of 1 total length of barrel ontology, Circularhole diameter 15mm, quantity 4;It is semi-open
The cross section of formula barrel is uniformly distributed equipped with 8, axial direction gos deep into the deep circular hole 3 (long depth circular hole) inside barrel, Circularhole diameter
15mm, the depth of circular hole account for the 85% of 1 total length of barrel ontology;6 blind end ring-types are set on closed barrel and penetrate through barrel
Side wall circular hole 4 (neighbouring barrel ontology blind end 6), 2 open end ring-types perforation material of setting on the barrel of barrel body open end 8
Cylinder side wall circular hole 5, the semi-open end ring shapes perforation barrel side wall circular holes of setting 39 on the barrel at the semi-open end of barrel ontology 7;Often
A blind end ring-type perforation barrel side wall circular hole 4 is connected between going deep into the deep circular hole 3 inside barrel with two axial directions, 12 axial directions
Go deep between the deep circular hole 3 inside barrel being connected to two-by-two by 6 blind end side wall circular holes;Each open end ring-type penetrates through barrel
Side wall circular hole 5 and two openings go deep into (this two deep circles of deep circular hole 3 inside barrel set on the short axial of barrel body open end
Hole is not closed end ring shape perforation barrel side wall circular hole 4 and is connected to) between be connected to, or be set to barrel ontology half with an opening
The long axial deep circular hole 3 goed deep into inside barrel of open end and an opening are deeply expected set on the short axial of barrel body open end
It is connected between deep circular hole 3 (this two deep circular holes are not closed end ring shape perforation barrel side wall circular hole 4 and are connected to) inside cylinder;Often
A semi-open end ring shape perforation barrel side wall circular hole 9 and two openings axially go deep into barrel set on the long of the semi-open end of barrel ontology
It is connected between internal deep circular hole 3 (this two deep circular holes are not closed end ring shape perforation barrel side wall circular hole 4 and are connected to).12
4, the 2 open end ring-type perforations of deep circular hole 3 and 6 blind end ring-type perforation barrel side wall circular holes axially goed deep into inside barrel are expected
Cylinder side wall circular hole 5 is connected with 3 semi-open end ring shape perforation barrel side wall circular holes 9, forms a closure series loop.
Deep circular hole 3, the first blind end ring-type perforation barrel side wall circular hole inside barrel are axially goed deep into first semi-open end
4, the first open end is axially goed deep into inside barrel deep circular hole 3, the first open end ring-type perforation barrel side wall circular hole 5, second are opened
It is axial that deep circular hole 3 inside barrel, the second blind end ring-type perforation barrel side wall circular hole 4, third open end are axially goed deep into mouthful end
Barrel is axially goed deep into the deep circular hole 3 that gos deep into inside barrel, the second open end ring-type perforation barrel side wall circular hole 5, the 4th open end
The deep circular hole 3 of inside, third blind end ring-type perforation barrel side wall circular hole 4, the second semi-open end are axially goed deep into inside barrel
The depth circle inside barrel is axially goed deep at deep circular hole 3, the first semi-open end ring shape perforation barrel side wall circular hole 9, the semi-open end of third
Deep circular hole 3 inside barrel, the are axially goed deep into hole 3, the 4th blind end ring-type perforation barrel side wall circular hole 4, the 4th semi-open end
Two semi-open end ring shapes perforation barrel side wall circular holes 9, the 5th semi-open end axially go deep into deep circular hole 3 inside barrel, the 5th envelope
Closed end ring-type perforation barrel side wall circular hole 4, the 6th semi-open end axially go deep into deep circular hole 3 inside barrel, the semi-open end of third
Ring-type penetrates through barrel side wall circular hole 9, the deep circular hole 3 that the 7th semi-open end is axially goed deep into inside barrel, the 6th blind end ring-type and passes through
Logical barrel side wall circular hole 4, the 8th semi-open end axially go deep into head and the tail series connection successively between the deep circular hole 3 inside barrel, form one
A closure series loop, only first and the 8th the deep circular hole 3 that axially gos deep into inside barrel of semi-open end be respectively equipped with liquid inlet
And liquid outlet, remaining circular hole penetrated through with open type barrel side wall, end do Seal treatment, the circular hole to interpenetrate is for controlling
The temperature of barrel ontology processed.
Embodiment 2
The present embodiment is in addition to following difference, and other parts are the same as embodiment 1.Open end portion is axially goed deep into inside barrel
Deep circular hole 3 (short depth circular hole) quantity is 4, and deep circular hole 3 (long depth circular hole) quantity that semi open model is axially goed deep into inside barrel is 8
It is a;6 blind end ring-types are set on closed barrel and penetrate through barrel side wall circular hole 4, are arranged on the barrel of barrel body open end 8
2 open end ring-types perforation barrel side wall circular holes 5,1 semi-open end ring shape of setting passes through on the barrel at the semi-open end of barrel ontology 7
Logical barrel side wall circular hole 9;Each blind end ring-type perforation barrel side wall circular hole 4 and two axial directions go deep into the deep circular hole inside barrel
It is connected between 3, i.e. 12 axial directions are goed deep between the deep circular hole 3 inside barrel being connected to two-by-two by 6 blind end side wall circular holes;Often
A open end ring-type perforation barrel side wall circular hole 5 and an opening are axially goed deep into barrel set on the long of the semi-open end of barrel ontology
The deep circular hole 3 in portion and an opening go deep into (two depths of deep circular hole 3 inside barrel set on the short axial of barrel body open end
Circular hole is not closed end ring shape perforation barrel side wall circular hole 4 and is connected to) between connect;Semi-open end ring shape perforation barrel side wall circle
(this two deep circular holes do not have the long axial deep circular hole 3 goed deep into inside barrel of the hole 9 with two openings set on the semi-open end of barrel ontology
End ring shape perforation barrel side wall circular hole 4 is closed to be connected to) between connect.Four axial directions go deep into deep circular hole 3 inside barrel with
Two blind end ring-type perforation barrel side wall circular holes, 4,5 or semi-open end ring shapes of open end ring-type perforation barrel side wall circular hole
Perforation barrel side wall circular hole 9 is connected, and forms a closure series loop, forms the series loop of 3 closures altogether.
First axis gos deep into deep circular hole 3, the first blind end ring-type perforation barrel side wall circular hole 4, the second axis inside barrel
Barrel side wall is penetrated through to deep circular hole 3, the 5 or semi-open end ring shape of open end ring-type perforation barrel side wall circular hole goed deep into inside barrel
It is axial that circular hole 9, third axially go deep into deep circular hole 3, the second blind end ring-type perforation barrel side wall circular hole 4 and the 4th inside barrel
The deep circular hole 3 goed deep into inside barrel successively connect by head and the tail, forms a closure series loop, two axial directions are goed deep into inside barrel
Deep circular hole 3 be set to liquid inlet and liquid outlet, remaining and open type barrel side wall, end perforation circular hole do at closing
Reason, the circular hole to interpenetrate are used to control the temperature of barrel ontology.
Embodiment 3
The present embodiment is in addition to following difference, and other parts are the same as embodiment 1.Open end portion is axially goed deep into inside barrel
Blind hole quantity is 4, and deep circular hole 3 (long depth circular hole) quantity that semi open model is axially goed deep into inside barrel is 8;Closed barrel
6 blind end ring-types of upper setting penetrate through barrel side wall circular holes 4, and 3 semi-open ends are arranged on the barrel at the semi-open end of barrel ontology 7
Ring-type perforation barrel side wall circular hole 9 is not provided with open end ring-type perforation barrel side wall circular hole 5;Adjacent axial direction is goed deep into barrel
It is interconnected between the deep circular hole 3 in portion, forms hexagonal channel;The axial direction at 8 semi-open ends gos deep into the deep circular hole 3 inside barrel
(long depth circular hole) is connected between blind end ring-type perforation barrel side wall circular hole 4 respectively;Each semi-open end ring shape penetrates through barrel
(this two and half for the long axial deep circular hole 3 goed deep into inside barrel of side wall circular hole 9 and two openings set on the semi-open end of barrel ontology
The length of open end axially gos deep into the deep circular hole 3 inside barrel and is not closed 4 connection of end ring shape perforation barrel side wall circular hole) between
Connection.It is serially connected connection between three blind end ring-type perforation barrel side wall circular holes 4, barrel is respectively goed deep into both ends with an axial direction
Internal deep circular hole 3 is connected to, and remaining six axial directions are goed deep between the deep circular hole 3 inside barrel through three other blind ends
Ring-type perforation barrel side wall circular hole 4 is connected to two-by-two, and between 3 concatenated blind end ring-type perforation barrel side wall circular holes 4 not
Connection.It is half-open that the deep circular hole 3 and six blind end ring-types that eight axial directions are goed deep into inside barrel penetrate through barrel side wall circular holes 4, three
It puts end ring shape perforation barrel side wall circular hole 9 to be connected, forms a closure series loop.
Deep circular hole 3, the first blind end ring-type perforation barrel side wall circular hole inside barrel are axially goed deep into first semi-open end
4, the second blind end ring-type perforation barrel side wall circular hole 4, third blind end ring-type perforation barrel side wall circular hole 4, second are semi-open
The axial deep circular hole 3 goed deep into inside barrel in end, the first semi-open end ring shape perforation barrel side wall circular hole 9, the semi-open end axis of third
Axially go deep into the deep circular hole 3, the 4th blind end ring-type perforation barrel side wall circular hole 4, the 4th semi-open end goed deep into inside barrel
Barrel is axially goed deep at deep circular hole 3, the second semi-open end ring shape perforation barrel side wall circular hole 9 inside barrel, the 5th semi-open end
The deep circular hole 3 of inside, the 5th blind end ring-type perforation barrel side wall circular hole 4, the 6th semi-open end are axially goed deep into inside barrel
The depth circle inside barrel is axially goed deep at the semi-open end ring shape perforation barrel side wall circular hole 9 of deep circular hole 3, third, the 7th semi-open end
Hole 3, the 6th blind end ring-type perforation barrel side wall circular hole 4, the 8th semi-open end are axially goed deep between the deep circular hole 3 inside barrel
Head and the tail are connected successively, by first and the 8th the deep circular hole 3 that axially gos deep into inside barrel of semi-open end be set to liquid inlet and go out
Liquid mouth, remaining circular hole penetrated through with open type barrel side wall, end do Seal treatment, form a closure series loop, mutually
The circular hole to connect is used to control the temperature of barrel ontology.
The blind hole that 4 open end portions are axially goed deep into inside barrel can be used for being put into the electric heating equipments such as electrically heated rod,
For heating cylinder, ensure the thermal balance of barrel temperature.
It each of is formed to be closed in the liquid inlet and liquid outlet of series loop in embodiment 1-3 using die heater and is passed through height
Barrel is heated to 300 DEG C to reduce thermal loss of the semi-solid metal slurry/blank in barrel by warm machine oil, eliminates part
Semi-solid metal slurry/blank temperature, histological difference caused by cooling ensure the quality of post forming part.
Although listing in detail here and illustrating that case is preferably implemented, it will be appreciated by those skilled in the art that can be
Various structural adjustments are carried out in the case of not departing from the utility model marrow and device is replaced, these contents are considered to be within power
Within the scope of the utility model patent defined by profit requirement.